Craftsman 917389511 Owner’s Manual

Owner's Manual
ICRRFTSMRN°I
6.0 HORSEPOWER
21" REAR DISCHARGE
ROTARY LAWN MOWER
Model No
917.389511
Safety
Operation
Maintenance
Espafiol
Repair Parts
NOTE: Engineswhichare certifiedto complywith California and U.S. EPA emission regulations for SORE (Small OffRoad Equipment), are certifiedto operate onregular unleaded gasoline,
and includethe following emissioncontrol systems:Engine Modification(EM), and Three-way Catalyst (rwc) (If so equipped).
AVOSO: Los motores homologadospara cumplircon la reglamentacibnsobre emisionesde Californiay de la Agenciade ProteccibnAmbiontalestadounidense(EPA) para equipos pequeSos nocirculantes(SORE) foncionan con gasolina normal sin plomo,e incluyenlos siguientessistemas de controlde emisiones:modificacibndel motor(EM) y catalizadorde triple accibn (TWC) (en caso de tenerlo).
The D.O.M. decal includes engine life specificationsfor the emissions-related useful life period of your engine.This period relates to the emissioncompliance life as certified by EPNCARB. To
findthe lifeperiodspecificationfor your engine,please match one of the following letterswith the
letterprintedon your D.O.M. decal: (C) 125 houm, (B) 250 hours,(A) 500 hours. La calcomania D.O.M. incluyeespecificacionessobre la duracibndel motor para el periodo de
vida 0til de su motor relaccionado con emisiones. Este pedodo se relaciona con la duraci6n en conformidad con las emisionesseg_n Io certificado por EPNCARB. Para hallar la especificacibn
del periodo de vida de su motor, mire cubl de las siguientea letras viene impresa en su calcomania D.O.M.: (C) 125 horas, (B) 250 horas. (A) 500 horas.
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
Warranty ................................................. 2
Safety Rules ........................................ 2-4
Assembly ................................................ 5
Operation ............................................. 6-9
Maintenance Schedule ........................ 10
Maintenance .................................... 10-13
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or work-
manship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest Sears Service Center/Department in the United States. This warranty applies only
while this product is in use in the United States.
Product Specifications .......................... 11
Service and Adjustments ...................... 14
Storage ............................................ 15-16
Troubleshooting .............................. 16-17
Repair Parts ..................................... 34-39
Parts Ordering ........................ Back Cover
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
I. GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the
manual(s) before starting. Be thor- oughly familiar with the controls and
the proper use of the machine before starting.
Do not put hands or feet near or under rotating parts. Keep clear of the
discharge opening at all times.
Only allow responsible individuals, who are familiar with the instructions, to operate the machine.
Clear the area of objects such as
rocks, toys, wire, bones, sticks, etc.,
which could be picked up and thrown
by the blade.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Do not operate the mower when
barefoot or wearing open sandals.
Always wear substantial foot wear.
Do not pull mower backwards unless
absolutely necessary. Always look down and behind before and while
moving backwards.
Do not operate the mower without
proper guards, plates, grass catcher or other safety protective devices in place.
See manufacturer's instructions for proper operation and installation of
accessories. Only use accessories approved by the manufacturer.
2
Stop the blade(s) when crossing gravel
- drives, walks, or roads.
Stop the engine (motor) whenever you leave the equipment, before cleaning
the mower or unclogging the chute.
Shut the engine (motor) off and wait
until the blade comes to complete stop before removing grass catcher.
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drugs.
Never operate machine in wet grass. Always be sure of your footing: keep a
firm hold on the handle and walk; never run.
Disengage the self-propelled mecha-
nism or drive clutch on mowers so equipped before starting the engine
(motor).
if the equipment should start to vibrate
abnormally, stop the engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.
Always wear safety goggles or safety
glasses with side shields when
operating mower.
I1.SLOPE OPERATION
Slopes are a major factor related to slip and fall accidents which can result in
severe injury. All slopes require extra caution. If you feel uneasy on a slope, do
not mow it. DO:
Mow across the face of slopes: never
up and down. Exercise extreme caution when changing direction on slopes.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or embankments. The operator could lose
footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced footing could cause slipping.
II1. CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the trimming area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and while walking backwards, look behind and down for small
children.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
-Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed
area.
Never make adjustments or repairs with
the engine (motor) running. Disconnect the spark plug wire, and keep the wire
away from the plug to prevent acciden-
tal starting.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary, before restarting.
Never attempt to make wheel height
adjustments while the engine (motor) is running.
Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Do not change the engine governor
setting or overspeed the engine.
3
ALook for this symbol to point out
" important safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
AWARNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
A CAUTION: In order to prevent
Wash hands after handling.
accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
A CAUTION: Muffler and other engine
parts become extremely hot during operation and remain hot after engine
has stopped. To avoid severe burns on contact, stay away from these areas.
AWARNING: Engine exhaust, some of its
constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other
reproductive harm.
These accessodes v_re available when this lawn mower was produced. They are not
shipped with your mower. They are also available at most Sears retailoutlets and service centers. Most Sears stores can also order repair parts for you, when you provide the model
number of your lawn mower. Some ofthese accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS SLADES BLADE ADAPTERS
MULCHER KITS
GRASS CATCHERS
FOR
!_ SIDE DISCHARGE
LAWN MOWERS
AIR FILTERS
WHEELS
STABILIZER
GAS CANS
SPARK PLUGS
ENGINE OIL
4
Read these instructions and this manual in its entirety before you attempt to
assemble or operate your new lawn mower.
IMPORTANT: This lawn mower is
shipped WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been as-
sembled at the factory with the exception of those parts left unassembled for
shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to com- plete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with
mower.
2. Cut down two end corners of carton
and lay end panel down fiat.
3. Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thorougly for additional
loose parts.
HOWTO SET UPYOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so as not to pinch or damage control cables.
1. Raise handles until lower handle section locks into place in mowing
position.
2. Remove protective padding, raise upper handle section into place on
lower handle and tighten both handle knobs.
3. Remove handle padding holding operator presence control bar to upper handle.
Your lawn mower handle can be adjusted
for your mowing comfort. Refer to "AD- JUST HANDLE" in the Service and
Adjustments section of this manual.
contmlbar
Liftu
ig
position
Lower handle
TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to
be used as a mulcher. To convert mower
to bagging, see 'TO CONVERT MOWER"
in the Operation section of this manual.
5
KNOWYOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself
with the location of various controls and adjustments. Save this manual for future
reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
presence control bar
zone controlcable
Gasoline fillercap
Airfilter
Primer
Grass catche
Mumer
Engine oil
Housing
Wheel adjuster
IMPORTANT: This lawn mower is shipped
(on each wheel)
WITHOUT OIL OR GASOLINE in the engine.
MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the
Amedcan National Standards Institute and the U.S. Consumer Product Safety Commis-
sion. The blade turns when the engine is running. Operator presence control bar - must be
held down to the handle to start the engine. Release to stop the engine.
Primer - pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine.
Starter handle - used for starting the
engine.
6
The operation of any lawn
mower can result in foreign
objects thrown into the eyes, which can result in
severe eye damage.
Always wear safety glasses or eye
shields while operating your lawn mower or performing any adjustments or repairs.
We recommend a wide vision safety
mask over spectacles or standard safety
glasses.
HOWTO USEYOUR LAWN MOWER ENGINE SPEED
The engine speed was set at the factory for optimum performance. Speed is not adjustable.
ENGINE ZONE CONTROL ACAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the dsk
of blade contact injury. Do not under any circumstances attempt to defeat the
function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower.
TO ADJUST CUTTING HEIGHT Raise wheels for low cut and lower
wheels for high cut, adjust cutting height to suit your requirements. Medium position is best for most lawns.
To change cutting height, squeeze adjuster lever toward wheel. Move
wheel up or down to suit your require-
ments. Be sure all wheels are in the
same setting.
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the plate tabs.
LowerWheels for High Cut PlateTab
TO CONVERT MOWER Your lawn mower was shipped ready to be
used as a mulcher. To convertto bagging :
REAR BAGGING
Lift rear door of the lawn mower and place the grass catcher frame hooks ontothe
door pivot pins.
To convert to mulching operation, remove grass catcher and dose rear door.
ACAUTION" Do not run your lawn mower without clipping deflector or approved
grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.
Pivot ' Rear Grass
catcher
handle
Catcher frame hook
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the frame handle.
2. Remove grass catcher with clippings
from under lawn mower handle.
3. Empty clippings from bag using both
frame handle and bag handle.
NOTE: Do not drag the bag when
emptying; it will cause unnecessary wear.
Grass catcher
_ame
handle
J
Raise Wheels for Low Cut Lever
Bag handle
I
7
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