Craftsman 917389490 Owner’s Manual

Owner's Manual
CRAFTXMAN°
6.0 HORSEPOWER 21" REAR DISCHARGE
ROTARY LAWN MOWER
Model No.
917.389490
Safety
Operation
Maintenance
Espafiol
Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions before operating thisequipment
Seam, Roebuck and Co., Hoffman Estates, IL 60179
Visitour Craftsman website: www.sears.com/craftsman
Warranty ............................................... 2
Safety Rules ......................................... 2
Assembly .............................................. 4
Operation .............................................. 6
Maintenance Schedule ........................ 10
Maintenance ......................................... 10
LIMITEDTWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workman-
ship,
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest Sears Service Center/Department in the United States. This warranty applies only while this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
Product Specifications .......................... 11
Service and Adjustments ...................... 13
Storage ................................................. 15
Troubleshooting ................................... 16
Repair Parts .......................................... 34
Parts Ordering ...................... Back Cover
Safety standards require operator presence control to minimize the risk of
injury. Your unit is equipped with cuch controls, do not attempt to defeat the
function of the operator presence controls
under any circumstances.
TRAINING:
Read this operator's manual carefully. Become familiar with the controls and
know how to operate your mower properly. Learn how to quickly stop
mower.
Do not allow children to use your mower. Never allow adults to use
mower without proper instructions.
Keep the area of operation clear of all persons, especially small children and
pets.
Use mower only as the manufacturer
intended and as described in this manual.
Do not operate mower if it has been dropped or damaged in any manner. Always have damage repaired before
using your mower.
Do not use accessory attachments that are not recommended by the manufac-
turer. Use of such attachments may be hazardous.
The blade turns when the engine is
running.
PREPARATION:
Always thoroughly check the area to be
mowed and clear it of all stones, sticks,
wires, bones, and other foreign objects.
These objects will be thrown by the blade and can cause severe injury.
Always wear safety glasses or eye shields when starting and while using
your mower.
Dress properly. Do not operate mower when barefoot or wearing open
2
sandals. Wear only solid shoes with good traction when mowing.
Check fuel tank before starting engine. Do not fill gas tank indoors, when the
engine is running or when the engine is hot. Allow the engine to cool for several minutes before filling the gas tank. Clean off any spilled gasoline before starting the engine.
Always make wheel height adjustments before starting your mower. Never
attempt to do this while the engine is
running.
Mow only in daylight or good artificial light.
OPERATION:
Keep your eyes and mind on your mower and the area being cut. Do not let other interests distract you.
Do not mow wet or slippery grass.
Never run while operating your mower.
Always be sure of your footing - keep a firm hold on the handles and walk.
Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
Always stop the engine whenever you leave or are not using your mower, or before crossing driveways, walks,
roads, and any gravel-covered areas.
Never direct discharge of material toward bystanders nor allow anyone
near the mower while you are operating it.
Before cleaning, inspecting, or repair- ing your mower, stop the engine and
make absolutely sure the blade and all moving parts have stopped. Then
disconnect the spark plug wire and
keep it away from the spark plug to
prevent accidental starting.
Do not continue to run your mower if
you hit a foreign object. Follow the procedure outlined above, then repair any damage before restarting and operating your mower.
Do not change the governor settings or overspeed the engine. Engine damage
or personal injury may result.
Do not operate your mower if it vibrates abnormally. Excessive vibration is an
indication of damage; stop the engine, safely check for the cause of vibration
and repair as required.
Do not run the engine indoors. Exhaust fumes are dangerous.
Never cut grass by pulling the mower towards you. Mow across the face of slopes, never up and down or you
might lose your footing. Do not mow excessively steep slopes. Use caution when operating the mower on uneven terrain or when changing directions -
maintain good footing.
Never operate your mower without proper guards, plates, grass catcher or
other safety devices in place.
MAINTENANCE AND STORAGE:
Check the blade and the engine mounting bolts often to be sure they are
tightened properly.
Check all bolts, nuts and screws at frequent intervals for proper tightness to
be sure mower is in safe working condition.
Keep all safety devices in place and
working.
To reduce fire hazard, keep the engine
free of grass, leaves or excessive grease and oil.
Check grass catcher often for deteriora- tion and wear and replace worn bags.
Use only replacement bags that are recommended by and comply with specifications of the manufacturer of your mower.
Always keep a sharp blade on your
mower.
Allow engine to cool before storing in
any enclosure.
Never store mower with fuel in the tank
inside a building where fumes may reach an open flame or an ignition
source such as a hot water heater, space heater, clothes dryer, etc.
_Look for this symbol to point out important safety precautions, it means
CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.
ACAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.
AWARNING: The engine exhaust from this product contains chemicals known to
the State of California to cause cancer, birth defects, or other reproductive harm.
3
These accessories were available when this lawn mower was produced. They are net
shipped with your mower. They are also available at most Sears retail outlets and service centers. Most Sears stores can also order repair parts for you, when you provide the model
number of your lawn mower. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE ,
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS MULCHER KITS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
SIDE DISCHARGE
GRASS CATCHERS
LAWN MOWERS
FOR
STABILIZER
GAS CANS
LAWN MOWER MAINTENANCE
2
MUFFLERS
BELTS
BLADES
BLADE ADAPTERS WHEELS
Read these instructions and this manual in its entirety before you attempt to assemble
or operate your new lawn mower. IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been as- sembled at the factory with the exception of
those parts left unassembled for shipping
purposes. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as neces- sary to ensure proper tightness. All parts
such as nuts, washers, bolts, etc., neces-
sary to complete the assembly have been
placed in the parts bag.
AIR FILTERS
SPARK PLUGS
ENGINE OIL
TO REMOVE LAWN MOWER FROM CARTON
Remove loose parts included with mower.
Cut down two end comers of carton and lay end panel down flat.
Remove all packing materials except
padding between upper and lower handle and padding holding operator presence control bar to upper handle.
Roll lawn mower out of carton and check carton thoroughly for additional loose
parts.
4
HOW TO SET UP YOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so as not to pinch or damage control cables.
Raise lower handle section to operating position and squeeze the bottom ends
of lower handle towards each other until the pin in handle can be inserted
into one of the three height adjustment holes.
Remove protective padding, raise upper handle section into place on
lower handle and tighten both handle knobs.
Remove any packing material from around control bar.
Your handles may be adjusted for your
mowing comfort. Refer to Service and
Adjustments section of this manual,
Operator
presence control bar
Upper.
handle
Lift up
Mowing
Lower
handle
position
TO INSTALL ATACHMENTS
Your lawn mower was shipped ready to be used as a mulcher. To convert to
bagging, see "To convert mower" in the OPERATION section of this manual.
Handle 3-position pin adjustment
Handle
bracket
/
5
KNOW YOUR LAWN MOWER
READTHIS OWNER'S MANUALAND SAFETY RULESBEFORE OPERATINGYOUR LAWN
MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Operator presence control
bar
Starter handle
Handle
Grass catch
Engine zone control cable
.=filler cap
Engine oil
with dipstick
Lawn mower housing
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the Wheel adjuster engine. (on each wheel)
MEETS CPSC SAFETY REQUIREMENTS Sears rotarywalk-behind power lawn mowers conform to the safety standards ofthe American
National Standards Instituteand the U.S. Consumer ProductSafety Commission. The blade
tums when the engine is running.
Operator Presence Control Bar- must be held down to the handle to startthe engine.
Release to stop the engine.
Primer - pumps additional fuel fromthe
carburetor to the cylinder for use when starting a cold engine.
Starter Handle - used for starting the engine.
6
The operation of any lawn mower _an result in foreign objects thrown
into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOWTO USEYOUR LAWN MOWER ENGINE SPEED CONTROL
The engine speed was set at the factory for
optimum performance. Speed is not adjust- able.
ENGINE ZONE CONTROL ACAUTION: Federal regulations require
an engine control to be installed on this lawn mower in order to minimize the risk
of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an
operator presence control bar which requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower.
TO ADJUST CLrl-rlNG HEIGHT
Raise wheels for low cut and lower wheels for high cut.
Adjust cuttingheight to suit your require-
ments. Medium positionis best for most
lawns.
To change cutting height, squeeze adjuster
lever toward wheel. Move wheel up or
down to suit your requirements. Be sure all wheels are inthe same setting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped) allow lever to be positioned between the plate tabs.
Plate Tab
LowerWheels for High Cut
TO CONVERT MOWER
Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging :
REAR BAGGING
Lift rear door of the lawn mower and place the grass catcher frame hooks onto the
door pivot pins.
To convert to mulching operation, remove
grass catcher and close rear door.
Pivot pins
TO EMPTY GRASS CATCHER
Lift up on grass catcher using the frame handle.
Remove grass catcher with clippings from under lawn mower handle.
Empty clippings from bag using both frame handle and bag handle.
NOTE: Do not drag the bag when
emptying; it will cause unnecessary wear.
(
/
Grass catcher
aa(
handle
frame
handle
Lever
7
BEFORE STARTINGENGINE
OIL
Your lawn mower is shipped without oil in the engine.
Be sure mower is level and area around oil fill is clean.
Remove engine oil cap and fill to the full
line on the dipstick.
NOTE: Allow oil to settle down into engine for accurate dipstick reading.
Engine holds 20 ozs. of oil. For type and
grade of oil to use, see "ENGINE" in Maintenance section of this manual.
Pour oi! slowly. Do not over fill.
- Check oil level before each use. Add oil if needed. Fill to full line on dipstick.
To read proper level, tighten engine oil cap each time.
Reinstall engine oil cap and tighten.
Change the oil after every 25 hours of
operation or each season. You may need to change the oil more often under dusty, dirty conditions.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87
octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30 days to assure fuel
freshness.
_,WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
_,CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
To start a cold engine, push primer five (5) times before tryingto start. Use a firm push. This step is not usually necessary when
starting an engine which has already run
for a few minutes.
Hold operator presence control bar down
to the handle and pull starter handle quickly. Do not allow starter rope to snap
back.
To stop engine, release operator presence
control bar.
NOTE: In cooler weather it may be necessary to repeat priming steps. In
warmer weather over priming may cause flooding and engine will not start. If you do
flood engine, wait a few minutes before attempting to start and do not repeat
priming steps.
Gasoline filler
Engine oil
cap
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