Owner's Manual
CRRFTSMRN°
ROTARY LAWN MOWER
6.5 Horsepower
21" Multi-Cut
Model No.
917.388955
• EspaSol, p 18
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co, Hoffman Estates, IL 60179
Visit our Craftsman website: www sears com/craftsman
USA
Warranty ................................................... 2
Safety Rules .......................................... 2-4
Product Specifications .............................. 4
Assembly / Pre-Operation ........................ 6
Operation ............................................. 7-10
Maintenance Schedule ........................... 11
Maintenance ...................................... 11-13
Service and Adjustments ........................ 14
Storage .............................................. 15-16
Troubleshooting ................................. 16-17
Repair Parts ....................................... 34-39
Sears Service .......................... Back Cover
2-YEAR FULL WARRANTY ON CRAFTSMAN LAWN MOWER
If this Craftsman Lawn Mower fails due to manufacturer defects in material or
workmanship within two years from the date of purchase, return it to any Sears store,
Parts & Repair Center or other Craftsman outlet for free repair (or replacement if repair
proves impossible).
This warranty applies for only 90 days from the date of purchase if this Lawn Mower is
ever used for commercial or rental purposes.
This warranty does not cover:
• Expendable items that become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
• Repairs necessary because of operator abuse or negligence, including bent
crackshafts and the failure to assemble, operate or maintain this Lawn Mower
according to all supplied product instructions.
This warranty applies only while this product is used in the United States.
This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_,Look for this symbol to point out impor-
tant safety precautions. It means
CAUTIONH! BECOME ALERTN!
YOUR SAFETY IS INVOLVED.
_i, WARNING: In order to prevent ac-
cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot come in contact
with plug.
_WARNING: Engine exhaust, some of its
constituents, and certain vehicle components
contain or emit chemicals known to the State
of California to cause cancer and birth defects
or other reproductive harm.
AWARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State
of California to cause cancer and birth
defects or other reproductive harm. Wash
hands after handling.
A CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine has
stopped. To avoid severe burns on contact,
stay away from these areas.
I. GENERAL OPERATION
• Read, understand, and follow all
instructions on the machine and in the
manual(s) before starting. Be thoroughly
familiar with the controls and the proper
use of the machine before starting.
• Do not put hands or feet near or under
rotating parts. Keep clear of the dis-
charge opening at all times.
• Only allow responsible individuals, who
are familiar with the instructions, to oper-
ate the machine.
• Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which
could be picked up and thrown by blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Do not operate the mower when bare-
foot or wearing open sandals. Always
wear substantial foot wear.
• Do not pull mower backwards unless
absolutely necessary. Always look down
and behind before and while moving
backwards.
• Never direct discharged material toward
anyone. Avoid discharging material
against a wall or obstruction. Material
may richochet back toward the opera-
tor. Stop the blade when crossing gravel
surfaces.
• Do not operate the mower without
proper guards, plates, grass catcher or
other safety protective devices in place.
• See manufacturer's instructions for
proper operation and installation of
accessories. Only use accessories ap-
proved by the manufacturer.
• Stop the blade(s) when crossing gravel
drives, walks, or roads.
• Stop the engine (motor) whenever you
leave the equipment, before cleaning the
mower or unclogging the chute.
• Shut the engine (motor) off and wait until
the blade comes to complete stop before
removing grass catcher.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Never operate machine in wet grass.
Always be sure of your footing: keep a
firm hold on the handle; walk, never run.
• Disengage the self-propelled mech-
anism or drive clutch on mowers so
equipped before starting the engine.
• If the equipment should start to vibrate
abnormally, stop the engine (motor) and
check immediately for the cause. Vibra-
tion is generally a warning of trouble.
• Always wear safety goggles or safety
glasses with side shields when operating
mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip &
fall accidents which can result in severe in-
jury. All slopes require extra caution. If you
feel uneasy on a slope, do not mow it.
DO:
• Mow across the face of slopes: never
up and down. Exercise extreme caution
when changing direction on slopes.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
• Do not trim near drop-offs, ditches or
embankments. The operator could lose
footing or balance.
• Do not trim excessively steep slopes.
• Do not mow on wet grass. Reduced foot-
ing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
• Keep children out of the trimming area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and while walking backwards,
look behind and down for small children.
• Never allow children to operate the ma-
chine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SAFE HANDLING OF GASOLINE
Use extreme care in handling gasoline.
Gasoline is extremely flammable and the
vapors are explosive.
• Extinguish all cigarettes, cigars, pipes
and other sources of ignition.
• Use only an approved container.
• Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling.
• Never refuel the machine indoors.
• Never store the machine or fuel contain-
er where there is an open flame, spark
or pilot light such as a water heater or on
other appliances.
• Neverfill containersinsidea vehicle,on
atruckortrailerbedwitha plasticliner.
Alwaysplacecontainersonthe ground
awayfromyourvehiclebeforefilling.
• Removegas-poweredequipmentfrom
thetruckortrailerandrefueliton the
ground. Ifthis isnotpossible,then
refuelsuchequipmentwith a portable
container,ratherthanfrom a gasoline
dispensernozzle.
• Keepthenozzlein contactwith the rim
ofthe fueltank or containeropeningat
alltimes untilfueling iscomplete. Do
notusea nozzlelock-opendevice.
• Iffuel isspilledonclothing,change
clothingimmediately.
• Neveroverfillfuel tank. Replacegas
capandtightensecurely.
V. GENERAL SERVICE
• Neverruna machineinsidea closed
area.
• Nevermakeadjustmentsor repairswith
theengine(motor)running.Disconnect
thesparkplugwire,and keepthewire
awayfromtheplugto preventaccidental
starting.
• Keepnutsandbolts,especiallyblade
attachmentbolts,tightand keepequip-
mentin goodcondition.
• Nevertamperwithsafetydevices.Check
theirproperoperationregularly.
• Keepmachinefreeofgrass,leaves,or
otherdebrisbuild-up.Cleanoil orfuel
spillage.Allowmachineto coolbefore
storing.
• Stopandinspectthe equipmentif you
strikean object.Repair,if necessary,
beforerestarting.
• Neverattemptto makewheelheight
adjustmentswhiletheengine is running.
• Grasscatchercomponentsaresubject
towear,damage,anddeterioration,
whichcouldexposemovingpartsor
allowobjectstobe thrown.Frequently
checkcomponentsandreplacewith
manufacturer'srecommendedparts,
whennecessary.
• Mowerbladesaresharpandcancut.
Wrapthe blade(s)orwear gloves,and
useextra cautionwhenservicingthem.
• Donot changethe enginegovernorset-
tingor overspeedtheengine.
• Maintainor replacesafetyand instruc-
tion labels,as necessary.
AWARNING: This lawn mower is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-covered or
grass-covered land unless the engine's exhaust system is equipped with a spark
arrester meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the California
Public Resources Code). Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available through your nearest Sears
Parts & Repair Center (See the REPAIR PARTS section of this manual).
Serial Number:
Date of Purchase:
Gasoline Capacity / Type: 1.6 Quarts (Unleaded Regular)
Oil Type (API SG-SL): SAE 30 (above 32°F); SAE 5W-30 (below 32°F)
Oil Capacity: 20 Ounces
Spark Plug (Gap: .030") Champion RJ 19LM or J 19LM
Blade Bolt Torque: 35-40 ft. Ibs.
• The model and serial numbers will be found on a decal on the rear of the lawn mower
housing. Record both serial number and date of purchase in space provided above.
4
Repair Protection Agreements
Congratulations on making a smart pur-
chase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all prod-
ucts, it may require repair from time to
time. That's when having a Repair Protec-
tion Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
• Expert service by our 12,000 profe-
sional repair specialists.
• Unlimited service and no charge for
parts and labor on all covered repairs.
• Product replacement if your covered
product can't be fixed.
• Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
• Fast help by phone- phone sup-
port from a Sears representative on
products requiring in-home repair, plus
convenient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
Sears Installation Service
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOIMIE®.
These accessories were available when this lawn mower was produced. They are not
shipped with your mower. They are also available at most Sears retail outlets and
service centers. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING
DEFLECTORS
FOR
REAR DISCHARGE
LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
STABILIZER
GRASS CATCHERS
FOR
SIDE DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
AIR FILTERS
SPARK PLUGS
BELTS BLADES
BLADE ADAPTERS
5
WHEELS
ENGINE OIL
Read these instructions and this manual in Operator
its entirety before you attempt to assemble I
or operate your new lawn mower, control bar
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been as-
sembled at the factory with the excep-
tion of those parts left unassembled for
shipping purposes. To ensure safe and UP
proper operation of your lawn mower, all
parts and hardware you assemble must be
tightened securely. Use the correct tools
as necessary to ensure proper tightness.
All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have
been placed in the parts bag.
TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with
mower.
2. Cut down two end corners of carton
and lay end panel down flat.
3. Remove all packing materials except
padding between upper and lower
handle and padding holding operator
presence control bar to upper handle.
4. Roll lawn mower out of carton and
check carton thoroughly for additional
loose parts.
TO ASSEMBLE GRASS CATCHER
1. Put grass catcher frame into grass bag
with rigid part of bag on the bottom.
Make sure the frame handle is outside
of the bag top.
2. Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold
them in warm water for a few minutes. If
bag gets wet, let it dry before using.
MOWING
POSITION
Upper
handle
Handle
knob
Lower handle
HOW TO SET UP YOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise handles until lower handle sec-
tion locks into place in mowing position.
2. Remove protective padding, raise up-
per handle section into place on lower
handle and tighten both handle knobs.
3. Remove handle padding holding
operator presence control bar to upper
handle.
Your lawn mower handle can be adjusted
for your mowing comfort. Refer to "AD-
JUST HANDLE" in the Service and Adjust-
ments section of this manual.
Vinyl Frame
bindings opening
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to
be used as a mulcher. To convert to bag-
ging or discharging, see "TO CONVERT
MOWER" in the Operation section of this
manual.
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING
YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize
yourself with the location of various controls and adjustments. Save this manual for
future reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
-Operator presence control bar
knob
Starter
handle
Engine oil cap with dipstick
plug
Grass
catcher
Muffler
Gasoline filler ca_
Air filter
Primer
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the engine.
Wheel adjuster
(on each wheel)
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Com-
mission. The blade turns when the engine is running.
Operator presence control bar - must
be held down to the handle to start the
engine. Release to stop the engine.
Mulcher door - allows conversion to
Starter handle - used for starting engine.
Primer - pumps additional fuel from the
carburetor to the cylinder for use when
starting a cold engine.
discharging or bagging operation.
Theoperationof any lawn
SAFETYGLASSESmowercanresultinforeign
objectsthrownintothe
eyes,which canresultin
severeeyedamage.Always
wearsafetyglassesor eyeshieldswhile
operatingyourlawnmoweror performing
anyadjustmentsor repairs.Werecom-
mendastandardsafetyglassesorwide
visionsafetymaskwornoverspectacles.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED
Engine speed was set at the factory for
optimum performance. It is not adjustable.
ENGINE ZONE CONTROL
_CAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the
risk of blade contact injury. Do not under
any circumstances attempt to defeat the
function of the operator control. The blade
turns when the engine is running.
• Your lawn mower is equipped with an
operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start
and operate the lawn mower.
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower wheels
for high cut, adjust cutting height to suit
your requirements. Medium position is
best for most lawns.
• To change cutting height, squeeze ad-
juster lever toward wheel. Move wheel
up or down to suit your requirements. Be
sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when
plate tab inserts into hole in lever. Also, 9-
position adjusters (if so equipped) allow lever
to be positioned between the plate tabs.
LEVER BACKWARD
TO LOWER MOWER
Plate tab
To convert to mulching or discharging
operation, remove grass catcher and
close rear door.
Pivot pins Rear
-\
Catcher frame hook
SIDE DISCHARGING
• Rear door must be closed.
• Open mulcher door and install dis-
charge deflector under door as shown.
• Mower is now ready for discharging
operation.
• To convert to mulching or bagging opera-
tion, discharge deflector must be removed
and mulcher door must be closed.
SIMPLE STEPS TO REMEMBER WHEN
CONVERTING YOUR LAWN MOWER
FOR MULCHING -
1. Rear door closed.
2. Mulcher door closed.
FOR REAR BAGGING -
1. Grass catcher installed.
2. Mulcher door closed.
FOR SIDE DISCHARGING -
1. Rear door closed.
2. Discharge deflector installed.
ACAUTION: Do not run your lawn mower
without rear door closed, clipping deflector
or approved grass catcher in place. Never
attempt to operate the lawn mower with the
rear door removed or propped open.
Grass
catcher
handle
LEVER FORWARD TO RAISE MOWER Lever
TO CONVERT MOWER
Your lawn mower was shipped ready to be
used as a mulcher. To convert to bagging
or discharging:
REAR BAGGING
• Lift rear door of the lawn mower and
place the grass catcher frame hooks
onto the door pivot pins.
/
Open mulcher door
Install
discharge
8 deflector
Gasoline
filler cap
Engine
oil cap
MOWERISNOWREADYFOR
DISCHARGINGOPERATION
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the
frame handle.
2. Remove grass catcher with clippings
from under lawn mower handle.
3. Empty clippings from bag.
NOTE: Do not drag the bag when empty-
ing; it will cause unnecessary wear.
\
Grass
catcher
_,' " - _ frame
_ handle
BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in
the engine. For type and grade of oil to
use, see "ENGINE" in the Maintenance
section of this manual.
,_ CAUTION: DO NOT overfill engine with
oil, or it will smoke heavily from the muffler
on startup.
1. Be sure lawnmower is level.
2. Remove oil dipstick from oil fill spout.
3. You receive a container of oil with the
unit. Slowly pour the entire container
down the oil fill spout into the engine.
NOTE: Initial oil fill requires only 18 oz.
due to residual oil in engine from the
manufacturers 100% quality testing.
When changing oil you may need 20 oz.
4. Insert and tighten dipstick.
IMPORTANT:
• Check oil level before each use. Add oil
if needed. Fill to full line on dipstick.
• Change the oil after every 25 hours of
operation or each season. You may
need to change the oil more often
under dusty, dirty conditions. See "TO
CHANGE ENGINE OIL" in the Mainte-
nance section of this manual.
Primer
ATTACH FUEL CAP CARTRIDGE
Your mower is equipped with a special
FRESH START TMfuel cap and continuous
fuel preserver cartridge. See the infor-
mation and instructions packed with the
FRESH START TMcartridge.
1. Snap cartridge into bottom of fuel cap.
NOTE: Do not remove the silver foil seal
on the side of cartridge that snaps into
fuel cap.
2. Grasp the white peel tab and pull to
remove the entire seal.
3. Screw fuel cap onto fuel tank after fill-
ing tank with gasoline.
Replace cartridge when empty (about once a
season). Check preserver level visually.
A_, DANGER: Cartridge fluid is HARMFUL
OR FATAL IF SWALLOWED. Avoid contact
to eyes, skin, or clothing. Do not take
internally. Do not inhale fluid vapor. Keep
out of reach of children. If swallowed, call
a physician immediately.
ADD GASOLINE
• Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. Do not mix oil with gasoline. Pur-
chase fuel in quantities that can be used
within 30 days to assure fuel freshness.
A CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
,_ar an open flame.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separation
and formation of acids during storage. Acidic
gas can damage the fuel system of an engine
while in storage. To avoid engine problems,
the fuel system should be emptied before
storage of 30 days or longer. Empty the gas
tank, start the engine and let it run until the
fuel lines and carburetor are empty. Use fresh
fuel next season. See Storage Instructions
for additional information. Never use engine
or carburetor cleaner products in the fuel tank
or permanent damage may occur.
TO STOP ENGINE
• Tostopengine,releaseoperatorpres-
encecontrolbar.
TO START ENGINE
NOTE: Due to protective coatings on the
engine, a small amount of smoke may be
present during the initial use of the product
and should be considered normal.
1. To start a cold engine, push primer
three (3) times before trying to start.
Use a firm push. This step is not
usually necessary when starting an
engine which has already run for a few
minutes.
2. Hold operator presence control bar
down to the handle and pull starter
handle quickly. Do not allow starter
rope to snap back.
NOTE: In cooler weather it may be neces-
sary to repeat priming steps. In warmer
weather over priming may cause flooding
and engine will not start. If you do flood
engine, wait a few minutes before attempt-
ing to start and do not repeat priming
steps.
MOWING TIPS
A CAUTION: Do not use de-thatcher
blade attachments on your mower. Such
attachments are hazardous, will damage
your mower and could void your warranty.
• Under certain conditions, such as very
tall grass, it may be necessary to raise
the height of cut to reduce pushing effort
and to keep from overloading the engine
and leaving clumps of grass clippings.
It may also be necessary to reduce
ground speed and/or run the lawn
mower over the area a second time.
• For extremely heavy cutting, reduce the
width of cut by overlapping previously
cut path and mow slowly.
• For better grass bagging and most cut-
ting conditions, the engine speed should
be set in the FAST position.
• Pores in cloth grass catchers can
become filled with dirt and dust with use
and catchers will collect less grass. To
prevent this, regularly hose catcher off
with water and let dry before using.
• Keep top of engine around starter clear
and clean of grass clippings and chaff.
This will help engine air flow and extend
engine life.
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. See "CLEANING" in the
Maintenance section of this manual.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to
provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut-
ting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried, yet the newly cut area will not be
exposed to direct sunlight.
• For best results, adjust the lawn mower
cutting height so that the lawn mower
cuts off only the top one-third of the
grass blades. If the lawn is overgrown
it will be necessary to raise the height of
cut to reduce pushing effort and to keep
from overloading the engine and leaving
clumps of mulched grass. For extremely
heavy grass, reduce your width of cut
by overlapping previously cut path and
mow slowly.
1/3
• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across (perpendicular) to
the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
10
SCHEDULE
Check for Loose Fasteners
I Clean / Inspect Grass Catcher*
_ Check Tires
N Check Drive Wheels ***
Clean Lawn Mower ....
M Clean under Drive Cover ***
O Check Drive Belt / Pulleys ***
_ Check / Sharpen / Replace Blade
R Lubrication
Clean and Recharge Battery **
Check Engine Oil level
Change Engine Oil
N Clean Air Filter
_ Inspect Muffler
N Replace Spark Plug
Replace Air Filter Paper Cartridge
Empty fuel system or add Stabilizer
* (if so equipped)
** Electric-Start mowers
*** Power-Propelled mowers
**** Use a scraper
to clean under deck
1 - Change more often if operating under a heavy load or in high outdoor temperatures.
2 - Service more often if operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil.
4 - Charge 48 hours at end of season.
5 - And after each 5 hours of use.
BEFORE AFTER EVERY EVERY EVERY
EACH EACH 10 25HOURS 100 BEFORE
USE USE HOURS OR SEASON HOURS STORAGE
v' v'
v'
v'3
vl
v'
v'
v'
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain unit as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your unit.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
• At least once a year, replace the spark
plug, clean or replace air filter element
and check blade for wear. A new spark
plug and clean/new air filter element
assure proper air-fuel mixture and help
your engine run better and last longer.
• Follow the maintenance schedule in this
manual.
BEFORE EACH USE
• Check engine oil level.
• Check for loose fasteners.
LU BRICATION
Keep unit well lubricated
(See "LUBRICATION CHART").
LUBRICATION CHART
adjuster (on
each wheel)
-- -- ---, ine oil
I / Mulcher
I\ / door hinge
J
_" J (_ Rear door
(_) Handle bracket mounting pins
_ Spray lubricant
See "ENGINE" in Maintenance section.
IMPORTANT: Do not oil or grease plastic
wheel bearings. Viscous lubricants will
attract dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel they
must be lubricated, use only a dry, powdered
11graphite type lubricant sparingly.
Wheel
hinge
LAWN MOWER
Alwaysobservesafetyruleswhenper-
forminganymaintenance.
TIRES
• Keeptiresfree of gasoline,oil, or insect
controlchemicalswhichcanharmrubber.
• Avoidstumps,stones,deepruts,sharp
objectsandother hazardsthat may
causetiredamage.
BLADE CARE
Forbestresults,mowerblademustbekept
sharp. Replacebentor damagedblades.
A CAUTION: Useonlya replacement
bladeapprovedby the manufacturerof
your mower. Usinga bladenotapproved
bythe manufacturerofyourmoweris
hazardous,coulddamageyour mowerand
voidyourwarranty.
TOREMOVEBLADE
1. Disconnectsparkplugwirefromspark
plugand placewire where itcannot
come incontactwith plug.
2. Turnlawn moweron itsside.Make
sure airfilter andcarburetorareup.
3. Useawood blockbetweenbladeand
mowerhousingtopreventbladefrom
turningwhen removingbladebolt.
NOTE: Protectyour handswithgloves
and/orwrapbladewith heavycloth.
4. Removebladeboltbyturningcounter-
clockwise.
5. Removebladeand attachinghardware
(bolt,lockwasherandhardenedwasher).
TOREPLACEBLADE
1. Positionbladeon the bladeadapter
aligningthe two (2) holesinthe blade
withthe raisedlugsontheadapter.
2. Besurethetrailingedgeofblade(oppo-
sitesharpedge)isuptowardtheengine.
3. Installthebladeboltwith the lock
washerandhardenedwasherinto
bladeadapterandcrankshaft.
4. Useblockofwood betweenbladeand
lawnmowerhousingandtightenthe
blade bolt,turningclockwise.
• Therecommendedtighteningtorque is
35-40ft. Ibs.
Bladeadapter Key __
Crankshaft
Lockwasher_
Blade
bolt Hardened
washer ""
Crankshaft 12
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approved bolt shown in the Repair Parts
section of this manual.
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening the blade - but if you do, be sure
the blade is balanced. An unbalanced
blade will cause eventual damage to lawn
mower or engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, drive a nail into
a beam or wall. Leave about one inch of
the straight nail exposed. Place center
hole of blade over the head of the nail.
If blade is balanced, it should remain in
a horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
GRASS CATCHER
• The grass catcher may be hosed with
water, but must be dry when used.
• Check your grass catcher often for dam-
age or deterioration. Through normal
use it will wear. If catcher needs replac-
ing, replace only with approved replace-
ment catcher shown in the Repair Parts
section of this manual. Give the lawn
mower model number when ordering.
ENGINE
LU BRICATION
Use only high quality detergent oil rated
with API service classification SG-SL.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAEVISCOSITYGRADES
F -20 0 30 32 40 60 80 100
C -30 -2; -1; ; 1; 20 30 4?
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will
result in increased oil consumption when
used above 32°F. Check your engine oil
level more frequently to avoid possible
engine damage from running low on oil.
Check the crankcase oil level before
starting the engine and after each five (5)
hours of continuous use. Tighten oil plug
securely each time you check the oil level.