Craftsman 917.38862 User Manual

Owner's Manual
6.75 HORSEPOWER 21" REAR DISCHARGE ROTARY LAWN MOWER
Model No.
917.388620
Safety
Assembly
Maintenance
Espa_ol
Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
Warranty ............................................... 2
Safety Rules ......................................... 2
Assembly .............................................. 5
Operation .............................................. 6
Maintenance Schedule ...................... 10
Maintenance ....................................... 10
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or work- manship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn dudng normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only
while this product is in use in the United States. This Warranty gives you specific legal dghts, and you may also have other rights
which vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
Product Specifications ........................ 11
Service and Adjustments .................... 14
Storage ............................................... 15
Troubleshooting ................................. 16
Repair Parts ........................................ 35
Parts Ordering ..................... Back Cover
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
I.GENERAL OPERATION
Read, understand, and follow all
instructions on the machine and in the manual(s) before starling. Be thor-
oughly familiar with the controls and the proper use of the machine before
starling.
Do not put hands or feet near or under
rotating pads. Keep clear of the discharge opening at all times,
Only allow responsible individuals,
who are familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, bones, sticks, etc.,
which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Do not operate the mower when
barefoot or wearing open sandals.
Always wear substantial foot wear.
Do not pull mower backwards unless
absolutely necessary. Always look down and behind before and while
moving backwards.
'Do not operate the mower without
proper guards, plates, grass catcher or other safety protective devices in place.
See manufacturer's instructions for
proper operation and installation of accessories. Only use accessories approved by the manufacturer.
Stopthe blade(s) when crossing gravel
drives, walks, or roads.
Stop the engine (motor) whenever you
leave the equipment, before cleaning the mower or unclogging the chute.
Shut the engine (motor) off and wait
until the blade comes to complete stop before removing grass catcher.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Never operate machine in wet grass. Always be sure of your footing: keep a firm hold on the handle and walk; never
run.
Disengage the self-propelled mecha- nism or drive clutch on mowers so
equipped before starting the engine
(motor).
, if the equipment should start to vibrate
abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of
trouble.
Always wear safety goggles or safety glasses with side shields when
operating mower.
II. SLOPE OPERATION Slopes are a major factor related to slip
and fall accidents which can result in severe injury. All slopes require extra
caution. If you feel uneasy on a slope, do not mow it.
DO:
Mow across the face of slopes: never up and down. Exercise extreme caution when changing direction on slopes.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT."
Do not trim near drop-offs, ditches or embankments. The operator could lose
footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced footing could cause slipping.
II1.CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the trimming area and under the watchful care of another
responsible adult,
Be alert and turn machine off if children enter the area.
Before and while walking backwards,
look behind and down for small
children.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Never make adjustments or repairs with
the engine (motor) running. Disconnect the spark plug wire, and keep the wire
away from the plug to prevent acciden- tal starting.
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary, before restarting.
Never attempt to make wheel height
adjustments while the engine (motor) is running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Do not change the engine governor
setting or overspeed the engine.
3
ALook for this symbo! to point out important safety precautions. It means
CAUTION!!r BECOMEALERT!!! YOUR SAFETY IS INVOLVED.
WARNING: In order to prevent
accidental starting when setting up, transporting, adjusting or making repairs,
always disconnect spark plug wire and place wire where itcannot contact spark
plug.
AWARNING: Engine exhaust, some of its
constituents, and certain vehicle compo- nents contain or emit chemicals known to
the State of California to cause cancer and birth defects or other reproductive
harm. _WARNING: Battery posts, terminals and
related ecceseodes contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
These accessorieswere availablewhen this lawn mower was produced. They are not shipped with your mower. They are also availableat mostSears retailoutletsand service centers. Most Sears storescan alsoorderrepairparts for you, when you providethe model number ofyour lawn mower. Some of these accessoriesmay not applyto your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
MULCHER KITS
STABILIZER
FOR
REAR DISCHARGE
GRASS CATCHERS
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS BLADES
FOR
_1 GRASS CATCHERS
BLADE ADAPTERS WHEEL_
SIDE DISCHARGE
LAWN MOWERS
AIR FILTERS
GAS CANS
SPARK PLUGS
ENGINE OIL
4
Read these instructions and this manual in its entirety before you attempt to
assemble or operate your new lawn mower.
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been as- sembled at the factory with the exception
of those parts left unassembled for shipping purposes. A!l parts such as nuts, washers, bolts, etc., necessary to com-
plete the assembly have been placed in the parts bag. To ensure safe and proper
operation of your lawn mower, all parts and hardware you assemble must be
tightened securely. Use the correct tools as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM CARTON
1. Remove loose parts included with
mower.
2. Cut down two end corners of carton
and lay end panel down flat.
3. Remove all packing materials except
padding between upper and lower handle and padding holding operator
presence control bar to upper handle.
4. Roll lawn mower out of carton and
check carton thorougly for additional
loose parts.
HOWTO SET UPYOUR LAWN MOWER
TO UNFOLD HANDLE IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise lower handle section to
operating position and squeeze the
bottom ends of lower handle towards each other until the pin in handle can
be inserted into one of the three height adjustment holes,
2. Remove protective padding, raise
upper handle section into place on lower handle and tighten both handle
knobs.
3. Remove any packing material from
around control bar.
Your handles may be adjusted for your mowing comfort. Refer to Service and Adjustments section of this manual.
Operator presence _. controlbar _
Upper handle _ //// S" /;_'
_.___:_ Mowing
f_ Liftu_;,_ "_
°siti°n
Lowerhandle
Handle pin
3-Position handle
,, , adjustment
bracket
KNOWYOUR LAWN MOWER READTHIS OWNER'S MANUALAND SAFETY RULESBEFORE OPERATINGYOUR LAWNMOWER, Comparetheillustrationswithyour lawnmowerto familiarizeyoumelf
withthe locationofvariouscontrolsandadjustments.Save thismanual forfuture reference.
These symbols may appear on your lawn mower orin literature suppliedwiththe product. Learn and understandtheirmeaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER. KEEP HANDS
CA WARNING ON OFF AND FEET AWAY
Operator presencecontrolbar
Engine zone control cable
Handle knob
Engine oil cap with
IMPORTANT: This lawn mower is
Gasoline filler cap
Wheael adjuster (on each wheel)
shipped without oil or gasoline in the
engine.
MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Commis- sion. The blade turns when the engine is running.
Operator presence control bar - must be Primer - pumps additional fuel from the held down to the handle to start the carburetor to the cylinder for use when engine. Release to stop the engine, starting a cold engine.
Starter handle - used for starting the engine.
The operation of any lawn
mower can result in
foreign objects thrown into the eyes, which can result
in severe eye damage.
Always wear safety glasses or eye shields while operating your lawn mower
or performing any adjustments or repairs. We recommend a wide vision safety
mask over spectacles or standard safety
glasses.
HOWTO USEYOUR LAWN MOWER ENGINE SPEED
The engine speed was set at the factory for optimum performance. Speed is not
adjustable. ENGINE ZONE CONTROL
_CAUTION: Federal regulations require
an engine control to be installed on this lawn mower in order to minimize the risk
of blade contact injury. Do not under any circumstances attempt to defeat the
function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which
requires the operator to be positioned behind the lawn mower handle to start
and operate the fawn mower.
TO ADJUST CUTTING HEIGHT Raise wheels for low cut and lower wheels for high cut, adjust cutting height
to suit your requirements. Medium position is best for most lawns.
To change cutting height, squeeze adjuster lever toward wheel. Move
wheel up or down to suit your require-
ments. Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped) allow lever to be positioned between the plate tabs.
PlateTab
TO CONVERT MOWER Your lawn mower was shipped ready to be
used as a mutcher.To convertto bagging: REAR BAGGING
Liftrear door of the lawn mower and place the grass catcherframe hooksonto the
doorpivot pins.
To convertto mulchingoperation,remove grass catcherand dose rear door.
ACAUTION: Do not run your lawn mower
without clipping deflector or approved grass catcher in place. Never attempt to
operate the lawn mower with the rear door removed or propped open.
Pivotpins Grass catcher
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the frame handle.
2. Remove grass catcher with clippings from under lawn mower handle.
3. Empty clippings from bag using both frame handle and bag handle.
NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.
handle "_ I_,
handle
LowerWheelslfor High Cutm,,,__ I
"_ _.ever
RaiseWheels forLowCut
BEFORESTARTINGENGINE
ADDOIL
Yourlawnmowerisshippedwithoutoilin
theengine. Engine holds 20 oz. of oil.
For type and grade of oil to use, see "ENGINE" in Maintenance section of this
manual.
1. Be sure lawnmowar is level and area
around oil fill is clean.
2. Remove engine oil cap and fill to the full line on the dipstick. Pour oil
slowly. Do not over fill.
NOTE: Allow oilto settle down into engine for accurate reading. To read
proper level, tighten engine oil cap, then remove it to road the dipstick.
3. Reinstall engine oil cap and tighten.
Check oil level before each use. Add
oil if needed. Fill to full line on dipstick.
Change the oil after ever./25 hours of
operation or each season. You may need to change the oil more often
under dusty, dirty conditions.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. Do not mix oil with gaso-
line. Purchase fuel in quantities that can be used within 30 days to assure
fuel freshness.
AWARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
_, CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
Engineoil cap
TO START ENGINE NOTE: Due to protective coatings on the
engine, a small amount of smoke may be present during the initial use of the
product and should be considered normal.
1. To start a cold engine, push primer three (3) times before trying to start.
Use a firm push. This step is not usually necessary when starting an engine which has already run for a
few minutes.
2. Hold operator presence control bar down to the handle and pull starter
handle quickly. Do not allow starter rope to snap back.
TO STOP ENGINE
To stop engine, release operator
presence control bar.
NOTE: In cooler weather it may be necessary to repeat pdming steps. In
warmer weather over priming may cause flooding and engine will not start. If you
do flood engine, wait a few minutes before attempting to start and do not
repeat priming steps.
__._=_l..._ _'- Gasolinefiller
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