Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL6017^
Visit our Craftsman website:
www.sears.com/craftsman
TABLE OF CONTENTS
Warranty
Safety Rules
Assembly.......................................
Operation.....................................
Maintenance Schedule
Maintenance................................
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2
2
4
6Troubleshooting...................
10Repair Parts
10
Product Specifications
Service and Adjustments...
Storage
Parts Ordering
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11
15
WARRANTY
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in
the owner’s manual, Sears will repair free of charge any defect in material or workman
ship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
• Repairs necessary because of operator abuse or negligence, including bent
crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner’s manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only
while this product is in use in the United States.
This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
SAFETY RULES
Safety standards require operator
presence control to minimize the risk of
injury. Your unit is equipped with cuch
controls, do not attempt to defeat the
function of the operator presence controls
under any circumstances.
TRAINING:
• Read this operator’s manual carefully.
Become familiar with the controls and
know how to operate your mower
properly. Learn how to quickly stop
mower.
• Do not allow children to use your
mower. Never allow adults to use
mower without proper instructions.
• Keep the area of operation clear of ail
persons, especially small children and
pets.
• Use mower only as the manufacturer
intended and as described in this
manual.
• Do not operate mower if it has been
dropped or damaged in any manner.
Always have damage repaired before
using your mower.
• Do not use accessory attachments that
are not recommended by the manufac
turer. Use of such attachments may be
hazardous.
• The blade turns when the engine is
running.
PREPARATION:
• Always thoroughly check the area to be
mowed and clear it of all stones, sticks,
wires, bones, and other foreign objects.
These objects will be thrown by the
blade and can cause severe injury.
• Always wear safety glasses or eye
shields when starting and while using
your mower.
• Dress properly. Do not operate mower
when barefoot or wearing open
sandals. Wear only solid shoes with
good traction when mowing,
• Check fuel tank before starting engine.
Do not fill gas tank indoors, when the
engine is running or when the engine is
hot. Allow the engine to cool for several
minutes before filling the gas tank.
Clean off any spilled gasoline before
starting the engine.
• Always make wheel height adjustments
before starting your mower. Never
attempt to do this while the engine is
running.
• Mow only in daylight or good artificial
light.
OPERATION;
• Keep your eyes and mind on your
mower and the area being cut. Do not
let other interests distract you.
• Do not mow wet or slippery grass.
Never run while operating your mower.
Always be sure of your footing - keep a
firm hold on the handles and walk.
• Do not put hands or feet near or under
rotating parts. Keep clear of the
discharge opening at all times.
• Always stop the engine whenever you
leave or are not using your mower, or
before crossing driveways, walks,
roads, and any gravel-covered areas.
• Never direct discharge of material
toward bystanders nor allow anyone
near the mower while you are operating
it.
• Before cleaning, inspecting, or repair
ing your mower, stop the engine and
make absolutely sure the blade and all
moving parts have stopped. Then
disconnect the spark plug wire and
keep it away from the spark plug to
prevent accidental starting.
• Do not continue to run your mower if
you hit a foreign object. Follow the
procedure outlined above, then repair
any damage before restarting and
operating your mower.
• Do not change the governor settings or
overspeed the engine. Engine damage
or personal injury may result.
• Do not operate your mower if it vibrates
abnormally. Excessive vibration is an
indication of damage; stop the engine,
safely check for the cause of vibration
and repair as required.
• Do not run the engine indoors. Exhaust
fumes are dangerous.
• Never cut grass by pulling the mower
towards you. Mow across the face of
slopes, never up and down or you
might lose your footing. Do not mow
excessively steep slopes. Use caution
when operating the mower on uneven
terrain or when changing directions -
maintain good footing.
• Never operate your mower without
proper guards, plates, grass catcher or
other safety devices in place.
MAINTENANCE AND STORAGE:
• Check the blade and the engine
mounting bolts often to be sure they are
tightened properly.
• Check all bolts, nuts and screws at
frequent intervals for proper tightness to
be sure mower is in safe working
condition.
• Keep all safety devices in place and
working.
• To reduce fire hazard, keep the engine
free of grass, leaves or excessive
grease and oil.
• Check grass catcher often for deteriora
tion and wear and replace worn bags.
Use only replacement bags that are
recommended by and comply with
specifications of the manufacturer of
your mower.
• Always keep a sharp blade on your
mower.
• Allow engine to cool before storing in
any enclosure.
• Never store mower with fuel in the tank
inside a building where fumes may
reach an open flame or an ignition
source such as a hot water heater,
space heater, clothes dryer, etc.
Alook for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
i^CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs.
^WARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
ACCESSORIES
These accessories were available when this lawn mower was produced. They are not
shipped writh your mower. They are also available at most Sears retail outlets and service
centers. Most Sears stores can also order repair parts for you, when you provide the model
number of your lawn mower. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
MUFFLERSAIR FILTERS
BELTSBLADES
BLADE ADAPTERS
ASSEMBLY
Read these instructions and this manual in
its entirety before you attempt to assemble
or operate your new lawn mower.
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the
engine.
Your new lawn mower has been as
sembled at the factory with the exception of
those parts left unassembled for shipping
purposes. To ensure safe and proper
operation of your lawn mower, all parts and
hardware you assemble must be tightened
securely. Use the correct tools as neces
sary to ensure proper tightness. All parts
such as nuts, washers, bolts, etc., neces
sary to complete the assembly have been
placed in the parts bag.
SPARK PLUGS
A
WHEELSENGINE OIL
TO REMOVE LAWN MOWER FROM
CARTON
• Remove loose parts included with
mower.
• Cut down two end comers of carton and
lay end panel down flat.
• Remove all packing materials except
padding between upper and lower
handle and padding holding operator
presence control bar to upper handle.
• Roll lawn mower out of carton and check
carton thoroughly for additional loose
parts.
HOW TO SET UP YOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
• Raise lower handle section to operating
position and squeeze the bottom ends
of lower handle towards each other
until the pin in handle can be inserted
into one of the three height adjustment
holes.
• Remove protective padding, raise
upper handle section into place on
lower handle and tighten both handle
knobs.
• Remove any packing material from
around control bar.
• Your handles may be adjusted for your
mowing comfort. Refer to Service and
Adjustments section of this manual.
Operator
presence
control bar
Upper
handle
Lift up
Lower
handle
Mowing
positton
3-Position
handle
adjustment
bracket
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to
be used as a mulcher. To convert to
bagging or discharging, see “To convert
mower" in the OPERATION section of this
manual.
OPERATION
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN
MOWER. Compare the illustrations with your lawn mower to familiarize yourself v\^h the
location of various controls and adjustments. Save this memual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
____
CAUTION ENGINE ENGINE
OR WARNING ON OFF
Starter hand!
Handle knob
Grass catche
FASTSLOWCHOKEFUEL
Operator presence control
bar
Engine zone control cable
OIL DANGER, KEEP HANDS
AND FEET AWAY
Gasoline filler cap
Primer
Air fiiter
Engine oil cap
with dipstick
Mulcher door
Lawn mower housing
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the
engine.
Wheel adjuster
(on each wheel)
MEETS CPSC SAFETY REQUIREMENTS
Sears rotaiy walk-behind power lawn mowers conform to the safety standards of the American
National Standards Institute and the U.S. Consumer Product Safety Commission. The blade
turns when the engine is running.
Operator Presence Control Bar- must be
held down to the handle to start the engine.
Release to stop the engine.
Primer - pumps additional fuel from the
carburetor to the cylinder for use when
starting a cold engine.
__________________
Starter Handle - used for starting the engine.
J The operation of any tawn mower
foreign objects thrown
mmHI nto the eyes, which can result in
severe eye damage. Always wear safety
glasses or eye shields while operating your
lawn mower or performing any adjustments
or repairs. We recommend a wide vision
safety mask over spectacles or standard
safety glasses.
HOWTO USE YOUR LAWN MOWER
ENGINE SPEED CONTROL
The engine speed was set at the factory for
optimum performance. Speed is not adjust
able.
ENGINE ZONE CONTROL
^CAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the risk
of blade contact injury. Do not under any
circumstances attempt to defeat the
function of the operator control. The blade
turns when the engine is running.
• Your lawn mower is equipped with an
operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start and
operate the lawn mower.
TO ADJUST CUTTING HEIGHT
• Raise wheels for low cut and lower wheels
for high cut.
• Adjust cutting height to suit your require
ments. Medium position is best for most
lawns.
• To change cutting height, squeeze adjuster
lever toward wheel. Move wheel up or
down to suit your requirements. Be sure all
wheels are in the same setting.
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the
plate tabs.
Lower Wheels for High Cut
REAR BAGGING
• Lift rear door of the lawn mower and place
the grass catcher frame hooks onto the
door pivot pins.
• To convert to mulching or discharging
operation, remove grass catcher and close
rear door.
SIDE DISCHARGING
• Rear door must be closed.
• Open mulcher door and install discharge
deflector under guard as shown.
• Mower is now ready for discharging
operation.
• To convert to mulching or bagging
operation, discharge deflector must be
removed and mulcher door must be
closed.
SIMPLE STEPS TO REMEMBER
WHEN CONVERTING YOUR LAWN
MOWER
FOR MULCHING -
• Rear door closed.
• Mulcher door closed.
FOR REAR BAGGING-
• Grass catcher installed.
• Mulcher door closed.
FOR SIDE DISCHARGING -
• Rear door closed.
• Side discharge deflector installed.
^CAUTION: Do not run your lawn
mower without rear door closed or
approved grass catcher in place. Never
attempt to operate the lawn mower with
the rear door removed or propped open.
TO CONVERT MOWER
Your lawn mower was shipped ready to be
used as a mulcher. To convert to bagging or
discharging:
Mulcher
door
open
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the fuel tank, start the
engine and let it run until fuel lines and
carburetor are empty. Use fresh fuel next
season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in fuel tank
or permanent damage may occur.
^CAUTION: Rll to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
BEFORE STARTING ENGINE
on.
Your lawn mower is shipped without oil in the
engine.
• Be sure mower is level and area around oil
fill is clean.
• Remove engine oil cap and fill to the full
tine on the dipstick.
NOTE: Allow oil to settle down into
engine for accurate dipstick reading.
• Engine holds 20 ozs. of oil. For type and
grade of oil to use, see “ENGINE" in
Maintenance section of this manual.
• Pour oil slowly. Do not over fill.
• Check oil level before each use. Add oil if
needed. Rll to full line on dipstidc
• To read proper level, tighten engine oil cap
each time.
• Reinstall engine oil cap and tighten.
• Change the oil after every 25 hours of
operation or each season. You may need
to change the oil more often under dusty,
dirty conditions.
Engine oil
cap
Gasoline filler
cap
TO START ENGINE
• To start a cold engine, push primer three
(3) times before trying to start. Use a firm
push. This step is not usually necessary
when starting an engine which has already
run for a few minutes.
• Hold operator presence control bar down
to the handle and pull starter handle
quickly. Do not allow starter rope to snap
tock.
• To stop engine, release operator presence
control bar.
NOTE: In cooler weather it may be
necessary to repeat priming steps. In
warmer weather over priming may cause
flooding and engine will not start. If you do
flood engine, wait a few minutes before
attempting to start and do not repeat
priming steps.
ADDGASOUNE
• Rll fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be
used within 30 days to assure fuel
freshness.
^WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
8
MOWINGTiPS
• Under certain conditions, such as very
tall grass, it may be necessary to raise
the height of cut to reduce pushing
effort and to keep from overloading the
engine and leaving clumps of grass
clippings. It may also be necessary to
reduce ground speed and/or run the
lawn mower over the area a second
time.
• For extremely heavy cutting, reduce the
width of cut by overlapping previously
cut path and mow slowly.
• For better grass bagging and most
cutting conditions, the engine speed
should be set in the fast position.
• Pores in cloth grass catchers can
become filled with dirt and dust with use
and catchers will collect less grass. To
prevent this, regularly hose catcher off
with water and let dry before using.
• Keep top of engine around starter clear
and clean of grass clippings and chaff.
This will help engine air flow and
extend engine life.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean UNDERSIDE OF MOWER
HOUSING after each use. See "Cleaning"
in MAINTENANCE section of this manual.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form dumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
• For best results, adjust the lawn mower
cutting height so that the lawn mower
cuts off only the top one-third of the
grass blades. If the lawn is overgrown it
will be necessary to raise the height of
cut to reduce pushing effort and to keep
from overloading the engine and
leaving clumps of mulched grass. For
extremely heavy mulching, reduce your
width of cut by overlapping previously
cut path and mow slowly.
• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu
lar to the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max 1/3
MAINTENANCE
Check for Loose Fasteners
Clean/lnspect Grass Catcher
{If Equipped)
Clean Lawn Mower
M
Clean Under Drive Cover
o
(Power-Propelled Mowers)
w
Check drive belt/pulleys
E
(Power-Prooelled Mowers)
R
Check/Sharpen/Replace Blade
Lubrication Chart
Clean Battery/Recharge
(Electric Start Mowers)
Check Engine Oil Level
Change Engine Oil
Clean Air Filler
Inspect Muffler
Clean or Replace Spark Plug
Replace Air Filter Paper Cartridge
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 • Service more often when operating in dirty or dusty conditions.
3 - R^lace blades more often when mowing in sandy soil.
4 • Charge 48 hours at end of season.
✓
✓
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not
cover items that have been subjected to
operator abuse or negligence. To receive full
value from the warranty, operator must
maintain mower as intruded in this manual.
Some adjustments will need to be made
periodically to properly maintain your unit.
All adjustments in the Service and
Adjustments section of this manual should be
checked at least once each season.
• Once a year, replace the spark plug,
replace air fitter element and check blade
for wea'. A new spark plug and clearVnew
air filter element assures proper air-fuel
mixture and helps your engine run better
and last longer.
• Follow the maintenance schedule in this
manual.
BEFORE EACH USE
0 SPRAY LUBRICANT
^ SAE 30 MOTOR OIL. REFER TO ENGINE
• Check engine oil level.
• Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See "LUBRICATION
CHART").
IMPORTANT: Do not oil or grease plastic
wheel bearings. Viscous lubricants will
attract dust and dirt that will shorten the
life of the self lubricating bearings. If you
feel they must be lubricated, use only a
dry, powdered graphite type lubricant
sparingly.
✓
✓
✓
✓✓
✓
✓ l-2
✓ 2
✓
✓
✓
✓ 4
2
LUBRICATION CHART
Wheel
f adjusters
(i) Rear
door
hinge
MAINTENANCE SECTION.
I Handle bracket
mounting pin
_
Brake spring
bracket
(D Engine oil
__
^
10
PRODUCT SPECIFICATIONS
SERIAL NUMBER
DATE OF PURCHASE
GASOLINE CAPACITY/TYPE:1.5 QUARTS
UNLEADED REGULAR
OILTYPE (API-SF/SG/SH):
OIL CAPACITY:
SPARK PLUG(GAP: .030")CHAMPION RJ19LM OR J19LM
VALVE CLEARANCE:
SOLID STATE IGNITION
AIR GAP:
BLADE BOLT TORQUE:35-40 FT. LBS.
• The model and serial numbers will be found on a decal attached to the rear of the
lawn mower housing.Record both serial number and date of purchase in space
provided above.
SAE 30 (ABOVE 32“F)
SAE 5W-30 (BELOW 32T)
20OZS.
INTAKE: .004 - .008
EXHAUST: .004 - .008
.0125 IN.
LAWN MOWER
Always observe safety rules when performing
any maintenance.
TIRES
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause
tire damage.
BLADE CARE
For best results, mower blade must be
kept sharp. Replace bent or damaged
blades.
TO REMOVE BLADE
• Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with spark plug.
• Turn lawn mower on its side. Make
sure air filter and carburetor are up.
• Use a wood block between blade and
mower housing to prevent blade from
turning when removing blade bolt.
• Protect your hands with gloves and/or
wrap blade with heavy cloth.
• Remove blade bolt by turning counter
clockwise.
• Remove blade and attaching hardware
(bolt, lock washer and hardened
washer).
NOTE: Remove the blade adapter and
check the key inside hub of blade adapter.
The key must be in good condition to work
properly. Replace adapter if damaged.
TO REPLACE BLADE
• Position the blade adapter on the
engine crankshaft. Be sure key in
adapter and crankshaft keyway are
aligned.
• Position blade on the blade adapter
aligning the two (2) holes in the blade
with the raised lugs on the adapter.
• Be sure the trailing edge of blade
(opposite sharp edge) is up toward the
engine.
• Install the blade bolt with the lock
washer and hardened washer into
blade adapter and crankshaft.
• Use block of wood between blade and
lawn mower housing and tighten the
blade bolt, turning clockwise.
• The recommended tightening torque is
35-40 ft. lbs.
IMPORTANT: Blade bolt is grade 8 heat
treated.
11
TO SHARPEN BLADE
NOTE: We do not recommend
sharpening blade - but if you do, be sure
the blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause eventual damage to lawn mower or
engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, drive a nail
into a beam or wall. Leave about one
inch of the straight nail exposed. Place
center hole of blade over the head of
the nail. If blade is balanced, it should
remain in a horizontal position. If either
end of the blade moves downward,
sharpen the heavy end until the blade
is balanced.
Blade adapter
Blade
Blade
Bolt f \I \ Crank
Lockwasher Hardened ' ' Blade g^aft
Key^
washer Trailing adapter
edge
Crank shaft
keyway
GRASS CATCHER
• The grass catcher may be hosed with
water, but must be dry when used.
• Check your grass catcher often for damage
or deterioration. Through normal use it will
wear, if catcher needs replacing, replace
only with a manufacturer appro\^
replacement catdier. Give the lawn mower
model number when ordering.
NOTE: Although multi—viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi—viscosity oils
will result in increased oil consumption
when used above 32“F. Check your
engine oil level more frequently to avoid
possible engine damage from running
low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
lawn mower is not used for 25 hours in
one year.
Check the crankcase oil level before
starting the engine and after each five (5)
hours of continuous use. Tighten oil plug
securely each time you check the oil level.
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to
drain oil, drain fuel tank by running
engine until fuel tank is empty.
• Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with spark plug.
• Remove engine oil cap; lay aside on a
clean surface.
• Tip lawn mower on its side and drain oil
into a suitable container. Rock lawn
mower back and forth to remove any oil
trapped inside of engine.
• Wipe off any spilled oil on lawn mower
and on side of engine.
• Fill engine with oil. Fill only to the
“FULL" line on the dipstick. DO NOT
OVER FILL.
• Replace engine oil cap.
• Reconnect spark plug wire to spark
plug.
Container
ENGINE
LUBRICATION
Use only high quality detergent oil rated
with API service classification SF, SH or
SG. Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSITY GRADES
AIR FILTER
Your engine will not run properly and may
be damaged by using a dirty air filter.
Replace the air filter every year, more
often if you mow in very dusty, dirty
conditions. Do not wash air filter.
TO CHANGE AIR FILTER
• Remove the air filter by turning clock
wise to the stop and pull away from
*F -20* 0* 30* 32* 40* ao*W 100*
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
•c -act* -sv to* 0" io" lo- sor *o*
collar.
• Remove filter from inside of cover.
• Clean the inside of the cover and the
12 collar to remove any dirt accumulation.
• Insert new filter into cover.
• Put air filter cover and filter into collar
aligning the tab with the slot.
• Push in on cover and turn counterclock
wise to tighten.
Colli
Turn
clockwise to
remove
Slot
Air filter
Tab
Air filter cover
Turn counter—
clockwise
to tighten
MUFFLER
Inspect and replace corroded muffler as it
could create afire hazard and/or damage.
SPARKPLUG
Change your spark plug each year to
make your engine start easier and run
better. Set spark plug gap at .030 inch.
CLEANING
IMPORTANT: For best performance, keep
mower housing free of built—up grass
and trash. Clean underside of mower
housing after each use.
^CAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contact with the spark
plug.
• Turn lawn mower on its side. Make sure
air filter and carburetor are up. Clean
the underside of your lawn mower by
scraping to remove build—up of grass
and trash.
• Clean engine often to keep trash from
accumulating. A clogged engine runs
hotter and shortens engine life.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• We DO NOT recommend using a
garden hose to clean lawn mower
unless the electrical system, muffler, air
filter and carburetor are covered to
keep water out. Water in engine can
result in shortened engine life.
SERVICE AND ADJUSTMENTS
^CAUTION: Before performing any
service or adjustments:
• Release control bar and stop engine.
• Make sure the blade and all moving
parts have completely stopped.
• Disconnect spark plug wire from spark
plug and place where it cannot come in
contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT" in
the Operation section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the
rear wheels of your lawn mower, is
provided to minimize the possibility that
objects will be thrown out the rear of the
lawn mower into the operator's mowing
position.
If the rear deflector becomes damaged, it
should be replaced.
TO ADJUST HANDLE
The handle on your lawn mower has
three (3) height positions - adjust to height
that suits you.
• Squeeze the bottom ends of lower
handle towards each other until the pin
in handle can be inserted into one of
the three height adjustment holes.
13
TO ASSEMBLE GRASS CATCHER
* Put grass catcher frame into grass bag
with rigid part of bag on the bottom.
Make sure the frame handle is outside
of the bag top.
• Slip vinyl bindings over frame.
NOTE: if vinyl bindings are too stiff, hold
them in warm water for a few minutes. If
bag gets wet, let it dry before using.
^CAUTION: Do not run your lawn
mower without clipping deflector or
approved grass catcher in place. Never
attempt to operate the lawn mower with
the rear door removed or propped open.
Catcher
frame
handle
Frame
opening
ENGINE
CARBURETOR
Your cartxiretor has a non-adjustable fixed
main jet for mixture control. If your engine
does not operate properly due to suspected
carburetor problems, take your lawn mower to
an authorized service center for repair or
adjustment.
IMPORTANT; Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous, if you think the
engine-governed high speed needs
adjusting, contact your nearest authorized
service center, which has proper
equipment and experience to make any
necessary adjustments.
ENGINE SPEED
Your engine speed has been factory set. Do
not attempt to increase engine speed or it
may result in personal injury. If you believe
that the engine is running too fast or too stow,
take your lawn mower to an authorized
service center for repair and adjustment.
STORAGE
Immediately prepare your lawn mower for
storage at the end of the season or if the unit
will not be used for 30 days or more.
LAWN MOWER
When lawn mower is to be stored for a period
of time, clean it thoroughly, remove all dirt,
grease, leaves, etc. Store in a clean, dry area.
• Clean entire lawn mower (See "CLEAN
ING" in the Maintenance section of this
manual).
• Lubricate as shown in the Maintenance
section of this manual.
• Be sure that all nuts, bolts, screws, and pins
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
• Touch up all rusted or chipped paint
surfaces: sand lightly before painting.
HANDLE
You can fold your lawn mower handle for
storage.
• You can fold your lawn mower handle for
storage.
• Loosen the two (2) handle knobs on sides
of the upper handle and sdlow heuidle to
fold down to the rear.
• Squeeze the bottom ends of lower handle
toward each other until pins in handle clear
the brackets and pivot entire handle
assembly forward and allow it to rest on
mower.
• When setting up your handle from the
storage position, the lower handle will
require manually locking into the mowing
position.
IMPORTANT: When folding the handle
for storage or transportation, be sure to
fold the handle as shown or you may
damage the control cables.
Operator Presence
Control Bar ^
Upper
Handle
Fold Fonward
For Storage
Fold
Backward
Mowing
Position
Lower Handle
14
Handle pin
3-Position
Handle
adjustment
bracket
ENGINE
FUELSYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
filter, fuel hose, or tank during storage.
Also, experience indicates that alcohol
blended fuels {called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of an engine
while in storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
TROUBLESHOOTING CHART
PROBLEM
CAUSE
storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER
• Remove spark plug.
• Pour one ounce (29 ml) of oil through
spark plug hole into cylinder.
• Pull starter handle slowly a few times to
distribute oil.
• Replace with new spark plug.
OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your unit indoors and
cover it to give protection from dust and
dirt.
• Cover your unit with a suitable protec
tive cover that does not retain moisture.
Do not use plastic. Plastic cannot
breathe which allows condensation to
form and wilt cause your unit to rust.
IMPORTANT: Never cover mower while
engine and exhaust areas are still warm.
^CAUTION: Never store the lawn mower
with gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.
CORRECTION
Does not start
1. Dirty air filter.
2. Out of fuel.
3. Stale fuel.
4. Water in fuel.
5. Spark plug wire is
disconnected.
6. Bad spark plug.
7. Loose blade or broken blade
adapter.
8. Control bar in released
position.
9. Control bar defective.
15
1. Clean/replace air filter.
2. Rl! fuel tank
3. Drain tank and refill with
fresh clean fuel.
4. Drain fuel tank and
carburetor and refill tank
with fresh gasoline.
5. Connect wire to plug.
6. Replace spark plug.
7. Trghten blade bolt or
replace blade adapter.
8. Depress control bar to
handle.
9. Replace control bar.
TROUBLESHOOTING CHART
PROBLEMCAUSE
CORRECTION
Loss of power
Poor cut - uneven1. Worn, bent or loose blade.
Excessive
vibration
1. Rear of lawn mower housing
or cutting blade dragging
in heavy grass.
2. Cutting too much grass.
3. Dirty air filter,
4. Buildup of grass, leaves,
and trash under mower.
5. Too much oil in engine.
6. Walking speed too fast.
2. Wheel heights uneven.
3. Buildup of grass, leaves
and trash under mower.
1. Worn, bent or loose blade.
2. Bent engine crankshaft.
1. Set to “Higher Cut”
position.
2. Set to “Higher Cuf
position.
3. Clean/replace air filter.
4. Clean underside of mower
housing.
5. Check oil level.
6. Cut at slower walldng
speed.
1. Replace blade. Tighten
blade bolt.
2. Set all wheels at same
height
3. Clean underade of
mower housing.
1. Replace blade. Tighten
blade bolt.
2. Contact an authorized
service center.
Starter rope hard
topuil
Grass catcher1. Cutting height too low.
not filling (if so2. Lift on blade worn off.
equipped)3. Catcher not venting air.
Hard to push
1. Engine flywheel brake is on
when control bar is released.
2. Bent engine crankshaft.
3. Blade adapter broken.
4. Blade dragging in grass.
1. Grass is too high or wheel
height is too low.
2. Rear of lawn mower
housing or blade dragging
in grass.
3. Grass catcher too full.
4. Handle height position not
light for you.
1. Depress control bar to
upper handle before
pulling starter rope.
2. Contact an authorized
service center.
3. Replace blade adapter.
4. Move lawn mower to cut
grass or to hard surface
to start engine
1. Raise cutting height.
2. Replace blade.
3. Clean grass catcher.
1. Raise cutting height.
2. Rase rear of lawn mower
housing one (1) setting
higher.
3. Empty grass catcher.
4. Adjust handle height to
suit.
16
33
CRAFTSMAN ROTARY LAWN MOWER - - MODEL NO. 917.388410
CRAFTSMAN ROTARY LAWN MOWER - - MODEL NO. 917.388410
KEY
NO.
1
2
3
4132001
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PART
NO.
131696
166860X479
161105X479
63601
131959
66426
74780512
154132
165754
156577
750097
850733X004
136376
51793
147286
165946X479
17600406
167132X004
167133X004
165858
168360X004
166875
7511 S3
166236X479
166243x479
851856
152124
160835X007
19112222
165760
DESCRIPTION
Control Bar
Upper Handle
Lower Handle
Rope Guide
Locknut 1/4-20
Handle Bolt
Wire Tie
Hex Bolt 5/16-18 X 3/4
Hinge Bracket
MulcherDoor
Engine Zone Control Cable
Hex Washer Head Screw #10-24 x 1/2
Up-Stop Bracket
Handle Knob
Hairpin Cotter
Hinge Rod
Support Bracket
Screw
Axle Arm Assembly - LF
Axle Ann Assembly - RF
Rear Skirt
Selector Spring
Rear Door Assembly Kit (Incl. Springs)
Locknut 5/16-18
Handle Bracket Assembly (Left)
Handle Bracket Assembly (Right)
Screw 1/4-20 x 3/8
Hinge Spring
Wheel Adjusting Bracket - Front
Spacer
Clip on Discharge Guard .
KEY
NO.
87877
33
34
35
36
37
38
3983923
77400
40
4188652
42165766
43
44
45
85463
46
63124
47
48
49
57143
50
73990500
51
52166878
851084
53
54850263
851074
55
56
851514
57
58
67
68
70
- *161058
- -
PART
NO.
167130X004
166785
160828
151162
164362
165767
165912
150406
167131X004
151161
165833
161551
166113
165755
174409
DESCRIPTION
SeiectorKnob
Axle Arm Assembly - LR
Locknut 5/16-18
Shoulder Bolt 5/16-18
Wheel Assembly
Shoulder Bolt
Flanged Locknut
Hubc^
Hinge Screw
Spring (LH)
Spring (RH)
Door Bolt
Hex Head Thread Rolling Screw 3/8-16 x 1
Danger Decal
Nut
Axle Arm Assembly - RR
Wheel Wave Washer
Nut
12B)
Breather Tube Elbow
Washer
Governor Rod (Incl, 14)
Governor Lever
Governor Lever Clamp
Screw, Torx T-15, 8-32 x 19/
OA*
Extension Spring
Oil Seal
Crankshaft
Piston, Pin & Ring Set (Std.)
Piston & Pin Ass’y. (Std.) (Incl.
43)
Ring Set (Std.)
Piston Pin Retaining Ring
Connecting Rod Ass'y. (Incl.
Throttle Shaft & Lever Assembly
Throttle Return Spring
Dust Seal Washer
Dust Seal (Throttle)
Throttle Shutter
Shutter Screw
Fuel Fitting
Throttle Crack Screw/ldle Speed Screw
Tension Spring
Idle Restrictor Screw
Idle Restrictor Scrwe Cap (Black)
Float Bowl
Float Shaft
Float
Float Bowl “O" Ring
Inlet Needle, Seat, & Clip (Incl. 31)
Spring Clip
Primer Bulb/Retainer Ring
Main Nozzle Tube
Carburetor Tube
“O" Ring, Main Nozzle Tube
High Speed Bowl Nut
Bowl Nut Washer
Welch Plug, Idle Mixture Well
Welch Plug, Atmospheric Vent
Repair kit (Incl. Items Marked *)
38
CRAFTSMAN 4-CYCLE ENGINE
--------
-2
KEYPART
NO.
NO.
—
590702
1
590599A
2
590600
3
590696
4
590601
5590697
6
590698
7
590699
8
590700
11
590703
12
590535
13
590701
MODEL NO. 143.006714
DESCRIPTION
Recoil Starter
Spring Pin (Incl. 4)
Washer
Retainer
Washer
Brake Spring
Starter Dog
Dog Spring
Pulley & Rewind Spring Ass’yStarter Housing Ass’y. (40
degree grommet)
Starter Rope ( 98" X 9/64"
dia.)
Starter Handle
c
n «
KEY PART
NO. NO.
__ __
590739
3
590740
6
590616
7
590617
8590618A
11590638
12
590535
13
590701
14
590760
DESCRIPTION
Rewind Starter
Retainer
Starter Dog
Dog Spring
Pulley & Rewind Spring Ass’y
Starter Housing Ass’y (40
degree grommet)
Starter Rope(Length 98" x 9/
64" dia.)
Starter Handle
Spring Clip
39
Get it fixed, at your home or ours!
For repair of major brand appliances in your own home...
no matter who made it, no matter who sold it!
1-800-4-MY-HOME Anytime, day or night
(1-800-469-4663)
www.sears.com
To bring in products such as vacuums,
lawn equipment and electronics for repair, call for
the location of your nearest Sears Parts & Repair Center.
1-800-488-1222 Anytime, day or night
www.sears.com
For the replacement parts, accessories and owner’s manuals
that you need to do-it-yourself, call Sears PartsDirect®*^!
1-800-366-PART 6 a.m.- 11 p.m. CST,
(1-800-366-7278) 7 days a week
To purchase or inquire about a Sears Service Agreement;
7 a.m. - 5 p.m. CST, Mon. - Sat.
Para pedir servicio de reparación a domicilio,
y para ordenar piezas con entrega a domicilio:
1-888-SU-HOGAR®«
(1-888-784-6427)
& Sears, Roebuck and Co.
WWW. sears. CO m/partsd i rect
1-800-827-6655
Au Canada pour service en français:
1-877-LE-FOYER®“
(1-877-533-6937)
HomeCentral
® Registered Trademark / ™ Trademark of Sears, Roebuck anò Co.
® Marca Registrada / Marca de Fábrica de Sears. Roebuck and Co,
ïr
Pi
174409 03.09.00 VB
Printed in U.S.A.
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