Craftsman 917388340 Owner’s Manual

Owner's Manual
JCRAFTSMIIN'J
6.25 HORSEPOWER
22" REAR DISCHARGE
ROTARY LAWN MOWER
Model No.
917.388340
Safety
Operation
Maintenance
Espa_ol
Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
Warranty .............................................. 2
Safety Rules ........................................ 2
Assembly ............................................. 4
Operation ............................................. 6
Maintenance Schedule ....................... 10
Maintenance ........................................ 10
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the
owner's manual, Sears will repair free of charge any defect in material or workmanship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crank-
shafts and the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only while this product is in use in the United States.
This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
Product Specifications ......................... 11
Service and Adjustments ..................... 14
Storage ................................................ 15
Troubleshooting .................................. 16
Repair Parts ......................................... 34
Parts Ordering ................... Back Cover
Safety standards require operator presence controls to minimize the risk of
injury. Your unit is equipped with such controls. Do not attempt to defeat the
function of the operator presence controls
under any circumstances.
TRAINING:
Read this operator's manual carefully, Become familiar with the controls and
know how to operate your mower
properly. Learn how to quickly stop
mower.
Do not allow children to use your mower. Never allow adults to use
mower without proper instructions.
Keep the area of operation clear of all
persons, especially small children and
pets.
Use mower only as the manufacturer intended and as described in this
manual.
Do not operate mower if it has been dropped or damaged in any manner.
Always have damage repaired before
using your mower.
Do not use accessory attachments that are not recommended by the manufac-
turer. Use of such attachments may be hazardous.
The blade turns when the engine is
running.
PREPARATION:
Always thoroughly check the area to be mowed and clear it of all stones, sticks,
wires, bones, and other foreign objects.
These objects will be thrown by the
blade and can cause severe injury.
Always wear safety glasses or eye shields when starting and while using
your mower.
Dress properly. Do not operate mower
when barefoot or wearing open sandals.
Wear only solid shoes with good traction
when mowing.
2
Check fuel tank before starting engine. Do not fill gas tank indoors, when the
engine is running or when the engine is
hot. Allow the engine to cool for several minutes before filling the gas tank. Clean
off any spilled gasoline before starting
the engine.
Always make wheel height adjustments before starting your mower. Never attempt to do this while the engine is running.
Mow only in daylight or good artificial light.
OPERATION:
Keep your eyes and mind on your mower and the area being cut. Do not let other interests distract you.
Do not mow wet or slippery grass. Never
run while operating your mower. Always be sure of your footing -- keep a firm hold on the handles and walk.
Do not put hands or feet near or under rotating parts. Keep clear of the dis-
charge opening at all times.
Always stop the engine whenever you leave or are not using your mower, or before crossing driveways, walks, roads,
and any gravel---covered areas.
Never direct discharge of material toward bystanders nor allow anyone
near the mower while you are operating it.
Before cleaning, inspecting, or repairing
your mower, stop the engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the spark plug wire and keep it away from
the spark plug to prevent accidental starting.
Do not continue to run your mower if you
hit a foreign object. Follow the procedure outlined above, then repair any damage before restarting and operating you
mower.
Do not change the governor settings or overspeed the engine. Engine damage or personal injury may result.
Do not operate your mower if it vibrates abnormally. Excessive vibration is an
indication of damage; stop the engine, safely check for the cause of vibration and repair as required.
Do not run the engine indoors. Exhaust fumes are dangerous.
Never cut grass by pulling the mower towards you. Mow across the face of
slopes, never up and down or you
might lose your footing. Do not mow
excessively steep slopes. Use caution
when operating the mower on uneven
terrain or when changing directions --
maintain good footing.
Never operate your mower without
proper guards, plates, grass catcher or other safety devices in place.
MAINTENANCE AND STORAGE:
Check the blade and the engine
mounting bolts often to be sure they are tightened properly.
Check all bolts, nuts and screws at
frequent intervals for proper tightness to
be sure mower is in safe working condition.
Keep all safety devices in place and
working.
To reduce fire hazard, keep the engine free of grass, leaves or excessive
grease and oil.
Check grass catcher often for deteriora-
tion and wear and replace worn bags. Use only replacement bags that are recommended by and comply with
specifications of the manufacturer of your mower.
Always keep a sharp blade on your
mower.
Allow engine to cool before storing in
any enclosure.
Never store mower with fuel in the tank inside a building where fumes may
reach an open flame or an ignition source such as a hot water heater,
space heater, clothes dryer, etc.
ALook for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.
ACAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent
accidental starting when setting up, transporting, adjusting or making repairs. _kWARNING
The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
3
These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Sears retail outlets and service
centers. Most Sears stores can also order repair parts for you, when you provide the model number of your lawn mower. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS MULCHER KITS
STABILIZER
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS BLADES BLADE ADAPTERS
Read these instructionsand this manual in its entirety before you attempt to assemble or
operate your new lawn mower. IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been assembled at the factory with the exception of those parts
left unassembled for shipping purposes. All parts such as nuts, washers, belts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as
necessary to ensure proper tightness.
FOR
SIDE DISCHARGE
GRASS CATCHERS
LAWN MOWERS
GAS CANS
AIR FILTERS
SPARK PLUGS
A
WHEELS
TO REMOVE LAWNMOWERFROM
CARTON
Remove loose parts included with mower.
Cut down two end comers of carton and lay end panel down flat.
Remove all packing materials except padding between upper and lower handle and padding holding operator presence controlbar to upper handle.
Roll lawn mower out of carton and check carton thoroughly for additional loose
parts.
ENGINE OIL
4
HOWTO SET UPYOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handles carefully so as not to pinch or damage control cables.
Raise handles until lower handle section
locks intoplace in mowing position.
Remove protective padding, raise upper handle section into place on lower handle and tighten both handle knobs.
Remove handle padding holding operator presence control bar to upper handle.
Your lawn mower handle can be adjusted for your mowing comfort. Refer to "Adjust
Handle" in the Service and Adjustment
section ofthis manual.
Operator presence cont
bar
Upper handle _
Lift up
Mowing
position
TO INSTALL A'I-rACHMENTS Your lawn mower was shipped ready to be
used as a mulcher. To convert to bagging or
discharging:
Open rear door and remove mulcher plug. Store mulcher plug in a safe place.
You can now install catcher or optional clipping deflector.
To retum to mulching operation, install mulcher plug into discharge opening of
mower. Be sure all tabs are seated
properly.
Mulcher plu_c
ACAUTION: Do not run your lawn mower without mulcher plug in place or
approved clipping deflector or grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.
Lower handle
5
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN
MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
These symbols may appearonyourlawn mowerorin literaturesuppliedwiththeproduct.Learnand understand theremeaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WANNING ON OFF AND FEET AWAY
Engine zone control cable
\
Starter handle __
Grass
Mulcher plug
Engine oil
cap w/ dipstick
Operator presence control bar
Handle knob
Gasoline cap
Primer
Housing
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE inthe engine.
Wheel adjuster (on each wheel)
MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the American
National Standards Institute and the U.S. Consumer Product Safety Commission. The blade tums when the engine is running.
Operator presence control bar - must be held down to the handle to start the engine.
Release to stop the engine.
Starter handle - used for starting the engine. Mulcher plug - must be removed to convert to
bagging or discharging operation.
Primer - pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine.
6
The operation of any lawn
mower can result in foreign objects thrown into the eyes,
which can result in severe eye damage. Always wear safety glasses or eye shields
while operating your lawn mower or performing any adjustments or repairs.
We recommend a wide vision safety mask over spectacles or standard safety
glasses.
HOWTO USE YOUR LAWN MOWER ENGINE SPEED
The engine speed was set at the factory for optimum performance. Speed is not
adjustable. ENGINE ZONE CONTROL
ACAUTION: Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk
of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control. The blade
turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start and
operate the lawn mower.
TO ADJUST cUTrlNG HEIGHT
Raise wheels for low cutand lower wheels for high cut.
Adjust cutting height to suityour require-
ments. Medium position is best for most lawns.
To change cutting height, squeeze adjuster
lever toward wheel. Move wheel up or down to suit your requirements. Be sure all wheels are inthe same setting.
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped) allow lever to be positioned between the
plate tabs.
Plate Tab
TO AI-rACH GRASS CATCHER
Lift the rear door of the lawn mower and place the grass catcher frame
hooks onto the door pivot pins.
The grass catcher is secured to the
lawn mower housing when the rear
door is lowered onto the grass catcher frame.
A, CAUTION: Do not run your lawn mower without clipping deflector or
approved grass catcher in place. Never attempt to operate the lawn mower with
the rear door removed or propped open.
door
Grass catcher
handle
Pivot
pins Catcher
frame hook
TO EMPTY GRASSCATCHER
Lift up on grass catcher using the frame handle.
Remove grass catcher with clippings
from under lawn mower handle.
Empty clippings from bag using both
frame handle and bag handle. NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.
Bag handle
Grass
frame handle
Lower Wheels for High Cut
Raise Wheels for Low Cut
7
BEFORE STARTING ENGINE OIL
Your lawn mower is shipped without oil
in the engine.
Be sure mower is level and area around oil fill is clean.
Remove engine oil cap and fill to the full line on the dipstick.
NOTE: Allow oil to settle down into
engine for accurate dipstick reading.
Engine holds 20 ozs. of oil. For type and grade of oil to use, see "ENGINE"
in Maintenance section of this manual.
Pour oil slowly. Do not over fill.
Check oil level before each use. Add oil if needed. Fill to full line on
dipstick.
To read proper level, tighten engine oil cap each time.
Reinstall engine oil cap and tighten.
Change the oil after every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gaso- line. Purchase fuel in quantities that can be used within 30 days to assure
fuel freshness. AWARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions
for additional information. Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
AI_CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
Engine oil cap Gasoline filler cap
\
\
TO START ENGINE
To start a cold engine, push primer three (3) times before trying to start. Use a firm push. This step is not usually necessary when starting an engine which has already run for a few
minutes.
Hold operator presence control bar down to the handle and pull starter
handle quickly. Do not allow starter rope to snap back.
To stop engine, release operator presence control bar.
NOTE: In cooler weather it may be necessary to repeat priming steps. In warmer weather over priming may cause flooding and engine will not start. If you
do flood engine, wait a few minutes before attempting to start and do not repeat priming steps.
8
MOWING TIPS
Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing
effort and to keep from overloading the engine and leaving clumps of grass
clippings. It may also be necessary to
reduce ground speed and/or run the lawn mower over the area a second
time.
For extremely heavy cutting, reduce the
width of cut by overlapping previously cut path and mow slowly.
For better grass bagging and most cutting conditions, the engine speed
should be set in the fast position.
When using a rear discharge lawn
mower in moist, heavy grass, clumps of
cut grass may not enter the grass
catcher. Reduce ground speed (pushing speed) and/or run the lawn mower over the area a second time.
If a trail of clippings is left on the right side of a rear discharge mower, mow in
a clockwise direction with a small overlap to collect the clippings on the next pass.
Pores in cloth grass catchers can become filled with dirt and dust with use
and catchers will collect less grass. To
prevent this, regularly hose catcher off
with water and let dry before using.
Keep top of engine around starter clear
and clean of grass clippings and chaff.
This will help engine air flow and
extend engine life.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep mower housing free of built-up
grass and trash. See "Cleaning" in Maintenance section of this manual.
The special mulching blade will recut
the grass clippings many times and reduce them in size so that as they fall
onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the
best recutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the lawn
mower cutting height so that the lawn mower cuts off only the top one-third of
the grass blades. If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing
effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching,
reduce your width of cut by overlap- ping previously cut path and mow
slowly.
Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpen-
dicular to the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
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