Craftsman 917388330 Owner’s Manual

Owner's Manual
(RRFTSMRN°
5.5 HORSEPOWER 21" MULTI-CUT
ROTARY LAWN MOWER
Model No.
917,388330
Safety
Operation
Maintenance
EspaSol
Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
Warranty ............................................... 2
Safety Rules ......................................... 2
Assembly .............................................. 4
Operation .............................................. 6
Maintenance Schedule ........................ 10
Maintenance ......................................... 10
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in
the owner's manual, Sears will repair free of charge any defect in material or workman-
ship. If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase. This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only
while this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state. SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
Product Specifications .......................... 11
Service and Adjustments ...................... 13
Storage ................................................. 14
Troubleshooting ................................... 15
Repair Parts .......................................... 34
Parts Ordering ...................... Back Cover
Safety standards require operator presence control to minimize the risk of
injury. Your unit is equipped with cuch
controls, do not attempt to defeat the
function of the operator presence controls under any circumstances.
TRAINING:
Read this operator's manual carefully. Become familiar with the controls and
know how to operate your mower properly. Learn how to quickly stop
mower.
Do not allow children to use your
mower. Never allow adults to use mower without proper instructions.
Keep the area of operation clear of all persons, especially small children and
pets.
Use mower only as the manufacturer intended and as described in this
manual.
Do not operate mower if it has been dropped or damaged in any manner.
Always have damage repaired before
using your mower.
Do not use accessory attachments that
are not recommended by the manufac-
turer. Use of such attachments may be
hazardous.
The blade turns when the engine is running.
PREPARATION:
Always thoroughly check the area to be
mowed and clear it of all stones, sticks,
wires, bones, and other foreign objects. These objects will be thrown by the
blade and can cause severe injury.
Always wear safety glasses or eye shields when starting and while using your mower.
Dress properly. Do not operate mower when barefoot or wearing open
2
sandals. Wear only solid shoes with good traction when mowing.
Check fuel tank before starting engine. Do not fill gas tank indoors, when the engine is running or when the engine is hot. Allow the engine to cool for several minutes before filling the gas tank. Clean off any spilled gasoline before
starting the engine.
Always make wheel height adjustments before starting your mower. Never attempt to do this while the engine is
running.
Mow only in daylight or good artificial
light.
OPERATION:
Keep your eyes and mind on your
mower and the area being cut. Do not let other interests distract you.
Do not mow wet or slippery grass.
Never run while operating your mower. Always be sure of your footing - keep a firm hold on the handles and walk.
Do not put hands or feet near or under
rotating parts. Keep clear of the
discharge opening at all times.
Always stop the engine whenever you leave or are not using your mower, or
before crossing driveways, walks,
roads, and any gravel-covered areas.
Never direct discharge of material
toward bystanders nor allow anyone
near the mower while you are operating it.
Before cleaning, inspecting, or repair- ing your mower, stop the engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental starting.
Do not continue to run your mower if you hit a foreign object. Follow the procedure outlined above, then repair any damage before restarting and
operating your mower.
Do not change the governor settings or
overspeed the engine. Engine damage or personal injury may result.
Do not operate your mower if it vibrates abnormally. Excessive vibration is an indication of damage; stop .the engine,
safely check for the cause of vibration and repair as required.
Do not run the engine indoors. Exhaust fumes are dangerous.
Never cut grass by pulling the mower towards you. Mow across the face of
slopes, never up and down or you
might lose your footing. Do not mow excessively steep slopes. Use caution
when operating the mower on uneven
terrain or when changing directions - maintain good footing.
Never operate your mower without proper guards, plates, grass catcher or other safety devices in place.
MAINTENANCE AND STORAGE:
Check the blade and the engine mounting bolts often to be sure they are
tightened properly.
Check all bolts, nuts and screws at frequent intervals for proper tightness to
be sure mower is in safe working
condition.
Keep all safety devices in place and
working.
To reduce fire hazard, keep the engine
free of grass, leaves or excessive grease and oil.
Check grass catcher often for deteriora- tion and wear and replace worn bags.
Use only replacement bags that are
recommended by and comply with
specifications of the manufacturer of your mower.
Always keep a sharp blade on your
mower.
Allow engine to cool before storing in
any enclosure.
Never store mower with fuel in the tank inside a building where fumes may
reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, etc.
_,Look for this symbol to point out
important safety precautions. It means
CAUTION!H BECOMEALERT!!! YOUR
SAFETY IS INVOLVED. &CAUTION: Always disconnect spark
plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.
_,WARNING: The engine exhaust from this product contains chemicals known to
the State of California to cause cancer, birth defects, or other reproductive harm.
3
Theseaccessorieswere available when this lawn mower was produced. They are not
shipped with your mower. They are also available at most Sears retail outlets and service centers. Most Sears stores can also order repair parts for you, when you
provide the model number of your lawn mower. Some of these accessories may not a_l_ _v_d_lit_R MA NC E
FOR REAR DISCHARGE LAWN MOWERS
CLIPPING DEFLECTOR
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS BLADES
BLADE ADAPTERS WHEELS
Read these instructions and this manual in its entirety before you attempt to
assemble or operate your new lawn mower.
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the
engine.
Your new lawn mower has been as-
sembled at the factory with the exception
of those parts left unassembled for shipping purposes. To ensure safe and
proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag.
MULCHER KITS
SIDE DISCHARGE
GRASS CATCHERS
LAWN MOWERS
FOR
STABILIZER
GAS CANS
o
AIR FILTERS
SPARK PLUGS
ENGINE OIL
TO REMOVE LAWN MOWER FROM CARTON
Remove loose parts included with mower.
Cut down two end comers of carton and lay end panel down flat.
Remove all packing materials except
padding between upper and lower handle and padding holding operator
presence control bar to upper handle.
Roll lawn mower out of carton and check carton thoroughly for additional
loose parts.
4
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so as not to pinch or damage control cables.
Raise handles until lower handle section locks into place in mowing
position.
Remove protective padding, raise
upper handle section into place on lower handle and tighten both handle
knobs.
Remove handle padding holding operator presence control bar to upper
handle.
Your lawn mower handle can be adjusted for your mowing comfort,
Refer to "Adjust Handle" in the Service
and Adjustments section of this manual.
Operator presence
control bar
handle
Liftup
Mowing
Lower handle
TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to
be used as a muicher. To convert to
bagging or discharging, see "To convert mower" in the OPERATION section of thi manual.
position
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the
location of various controls and adjustments. Save this manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Operator presence control
bar
zone control cable
Grass
filler cap
valve
Engine oil cap
with dipstick
Mulcher door Lawn mower housing
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the Wheel adjuster
engine, (on each wheel)
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commis-
sion. The blade turns when the engine is running.
Operator Presence Control Bar- must be held down to the handle to start the
engine. Release to stop the engine.
Primer - pumps additional fuel from the
carburetor to the cylinder for use when
starting a cold engine. Starter Handle - used for starting the engine.
6
The operation of any lawn mower can result in foreign objects thrown into the eyes,
which can result in severe eye damage. Always wear safety glasses or eye shields
while operating your lawn mower or
performing any adjustments or repairs.
We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOW TO USE YOUR LAWN MOWER ENGINE SPEED
The engine speed is controlled by a throttle control located on the side of the
upper handle. Choke position is for
starting a cold engine and fast position is
for normal cutting, trimming, and better grass bagging. Slow position is for light
cutting, trimming and fuel economy.
Fast
,_ .==Slow
ChokeI\1
Lower Wheels for High Cut
Plate Tab
Lever
Raise Wheels for Low Cut TO CONVERT MOWER
Your lawn mower was shipped ready to be used as a mulcher. To convert to
bagging or discharging:
REAR BAGGING
Lift rear door of the lawn mower and place the grass catcher frame hooks
onto the door pivot pins.
To convert to mulching or discharging operation, remove grass catcher and
close rear door.
ENGINE ZONE CONTROL _,CAUTION: Federal regulations require
an engine control to be installed on this lawn mower in order to minimize the risk
of blade contact injury. Do not under any circumstances attempt to defeat the
function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower.
TO ADJUST CU'I-I'ING HEIGHT
Raise wheels for low cut and lower
wheels for high cut.
Adjust cutting height to suit your
requirements. Medium position is best for most lawns.
To change cutting height, squeeze adjuster lever toward wheel. Move wheel up or down to suit your require-
ments. Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped) allow lever to be positioned between the
plate tabs.
Pivot pros
SIDE DISCHARGING
Rear door must be closed.
Open mulcher door and install dis- charge deflector under guard as shown.
Mower is now ready for discharging
operation.
To convert to mulching or bagging operation, discharge deflector must be
removed and mulcher door must be closed.
SIMPLE STEPS TO REMEMBER
WHEN CONVERTING YOUR LAWN
MOWER
FOR MULCHING -
Rear door closed.
Mulcher door closed. FOR REAR BAGGING -
Grass catcher installed.
Mulcher door closed. FOR SIDE DISCHARGING -
Rear door closed.
Side discharge deflector installed.
_I, CAUTION: Do not run your lawn mower without rear door closed or
approved grass catcher in place. Never attempt to operate the lawn mower with
the rear door removed or propped open.
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Mulcher door
Open Mulcher Door
Discharge
deflector
BEFORE STARTING ENGINE
OIL Your lawn mower is shipped without oil in
the engine.
Be sure mower is level and area
around oil fill is clean.
Remove engine oil cap and fill to the upper limit mark on dipstick.
NOTE: Allow oil to settle down into engine for accurate dipstick reading.
Engine holds 18 1/2 ozs. of oil. For type and grade of oil to use, see
"ENGINE" in Maintenance section of this manual.
Pour oil slowly. Do not over fill.
Check oil level before each use. Add oil if needed. Fill to the upper limit mark
on dipstick.
To read proper level, insert the dipstick
into the tube and rest engine oil cap on
the tube. Do not thread the cap onto the tube. Remove and read the oil
level.
Reinstall engine oil cap and tighten.
Change the oil after every 25 hours of operation or each season. You may
need to change the oil more often under dusty, dirty conditions.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel
freshness.
_WARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the fuel tank, start the engine and let it run until fuel lines and carburetor are empty. Use fresh fuel next
season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in fuel tank
or permanent damage may occur.
ACAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
Gasoline filler cap
Oil filler
cap
Oil filler cap/dipstick
8
TO START ENGINE
Turn fuel valve to ON position.
To start a cold engine, move handle
mounted throttle/choke control lever to
choke position.
Hold operator presence control bar down to the handle and pull starter
handle quickly. Do not allow starter rope to snap back.
Slowly move throttle control lever to fast position after engine starts.
To start a warm engine, move throttle control lever to fast or slow position then follow steps above.
To stop engine, release operator
presence control bar. Wait until blade and a!l moving parts have stopped and
turn fuel valve to OFF position if you do
not intend to restart the engine soon.
On
Fuel Valve lever
MOWING TIPS
Under certain conditions, such as very
tall grass, it may be necessary to raise
the height of cut to reduce pushing
effort and to keep from overloading the engine and leaving clumps of grass
clippings. It may also be necessary to
reduce ground speed and/or run the lawn mower over the area a second
time.
For extremely heavy cutting, reduce the width of cut by overlapping previously
cut path and mow slowly.
For better grass bagging and most
cutting conditions, the engine speed should be set in the fast position.
Pores in cloth grass catchers can become filled with dirt and dust with use
and catchers will collect less grass. To prevent this, regularly hose catcher off
with water and let dry before using.
Keep top of engine around starter clear
and clean of grass clippings and chaff.
This will help engine air flow and
extend engine life.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep mower housing free of built-up grass and
trash. Clean UNDERSIDE OF MOWER
HOUSING after each use. See "Cleaning" in MAINTENANCE section of this manual.
The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always mulch with your highest engine (blade)
speed as this will provide the best
recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has
dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the lawn mower
cutting height so that the lawn mower cuts off only the top one-third of the
grass blades. If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and
leaving clumps of mulched grass. For extremely heavy mulching, reduce your
width of cut, mow slowly and raise the rear of the lawn mower one wheel
adjuster setting higher than the front. Certain types of grass and grass conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a second cut, mow across or perpendicu-
lar to the first cut path. Change your cutting pattern from week
to week. Mow north to south one week then change to east to west the next
week. This will help prevent matting and graining of the lawn.
Max 1/3
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