Craftsman 917388101 Owner’s Manual

Owner's Manual
CRRFTSMRN°
ROTARY LAWN MOWER
625 Series Briggs & Stratton Engine 21" Multi-Cut
Model No.
917.388101
EspaSol, p 18
Read and follow all
Safety Rules and Instructions before operating this equipment
Sears, Roebuck and Co, Hoffman Estates, IL 60179
Visit our Craftsman website: www sears com/craftsman
USA
Warranty ................................................... 2
Safety Rules .......................................... 2-4
Product Specifications .............................. 4
Assembly / Pre-Operation ........................ 6
Operation ............................................. 7-10
Maintenance Schedule ........................... 11
Maintenance ...................................... 11-13
Service and Adjustments ........................ 14
Storage .............................................. 15-16
Troubleshooting ................................. 16-17
Repair Parts ....................................... 34-39
Sears Service .......................... Back Cover
2-YEAR FULL WARRANTY ON CRAFTSMAN LAWN MOWER
If this Craftsman Lawn Mower fails due to manufacturer defects in material or
workmanship within two years from the date of purchase, return it to any Sears store,
Parts & Repair Center or other Craftsman outlet for free repair (or replacement if repair proves impossible).
This warranty applies for only 90 days from the date of purchase if this Lawn Mower is ever used for commercial or rental purposes.
This warranty does not cover:
Expendable items that become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crackshafts and the failure to assemble, operate or maintain this Lawn Mower according to all supplied product instructions.
This warranty applies only while this product is used in the United States. This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death.
_,Look for this symbol to point out impor- tant safety precautions. It means
CAUTIONH! BECOME ALERTN!
YOUR SAFETY IS INVOLVED.
_i, WARNING: In order to prevent ac-
cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot come in contact
with plug.
_WARNING: Engine exhaust, some of its
constituents, and certain vehicle components contain or emit chemicals known to the State
of California to cause cancer and birth defects or other reproductive harm.
AWARNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known to the State
of California to cause cancer and birth defects or other reproductive harm. Wash
hands after handling.
A CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine has stopped. To avoid severe burns on contact,
stay away from these areas.
I. GENERAL OPERATION
Read, understand, and follow all
instructions on the machine and in the manual(s) before starting. Be thoroughly
familiar with the controls and the proper
use of the machine before starting.
Do not put hands or feet near or under
rotating parts. Keep clear of the dis- charge opening at all times.
Only allow responsible individuals, who
are familiar with the instructions, to oper- ate the machine.
Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which could be picked up and thrown by blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
Do not operate the mower when bare-
foot or wearing open sandals. Always wear substantial foot wear.
Do not pull mower backwards unless
absolutely necessary. Always look down and behind before and while moving
backwards.
Never direct discharged material toward
anyone. Avoid discharging material against a wall or obstruction. Material may richochet back toward the opera- tor. Stop the blade when crossing gravel
surfaces.
Do not operate the mower without
proper guards, plates, grass catcher or other safety protective devices in place.
See manufacturer's instructions for
proper operation and installation of accessories. Only use accessories ap- proved by the manufacturer.
Stop the blade(s) when crossing gravel
drives, walks, or roads.
Stop the engine (motor) whenever you
leave the equipment, before cleaning the mower or unclogging the chute.
Shut the engine (motor) off and wait until
the blade comes to complete stop before removing grass catcher.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Never operate machine in wet grass.
Always be sure of your footing: keep a
firm hold on the handle; walk, never run.
Disengage the self-propelled mech-
anism or drive clutch on mowers so equipped before starting the engine.
If the equipment should start to vibrate
abnormally, stop the engine (motor) and check immediately for the cause. Vibra-
tion is generally a warning of trouble.
Always wear safety goggles or safety glasses with side shields when operating
mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip & fall accidents which can result in severe in-
jury. All slopes require extra caution. If you
feel uneasy on a slope, do not mow it.
DO:
Mow across the face of slopes: never
up and down. Exercise extreme caution
when changing direction on slopes.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced foot-
ing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity. Never assume
that children will remain where you last saw them.
Keep children out of the trimming area
and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and while walking backwards,
look behind and down for small children.
Never allow children to operate the ma-
chine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SAFE HANDLING OF GASOLINE Use extreme care in handling gasoline.
Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes
and other sources of ignition.
Use only an approved container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool
before refueling.
Never refuel the machine indoors.
Never store the machine or fuel contain- er where there is an open flame, spark
or pilot light such as a water heater or on other appliances.
Neverfill containersinsidea vehicle,on atruckortrailerbedwitha plasticliner.
Alwaysplacecontainerson theground
awayfromyourvehiclebeforefilling.
Removegas-poweredequipmentfrom thetruckortrailerand refueliton the
ground. Ifthis is notpossible,then refuelsuchequipmentwith a portable container,ratherthanfromagasoline dispensernozzle.
Keepthenozzlein contactwiththe rim ofthe fueltankor containeropeningat
alltimes untilfueling iscomplete. Do notusea nozzlelock-opendevice.
Iffuel isspilledonclothing,change clothingimmediately.
Neveroverfillfuel tank. Replacegas capandtightensecurely.
V. GENERAL SERVICE
Neverruna machineinsidea closed area.
Nevermakeadjustmentsor repairswith theengine(motor)running.Disconnect thesparkplugwire,and keepthewire awayfromthe plugto preventaccidental starting.
Keepnutsandbolts,especiallyblade attachmentbolts,tight andkeepequip- mentin goodcondition.
Nevertamperwithsafetydevices.Check theirproperoperationregularly.
Keepmachinefreeofgrass,leaves,or otherdebrisbuild-up.Cleanoil or fuel spillage.Allowmachineto coolbefore storing.
Stopand inspecttheequipmentifyou strikean object.Repair,if necessary,
beforerestarting.
Neverattemptto makewheelheight adjustmentswhiletheengineis running.
Grasscatchercomponentsaresubject towear,damage,anddeterioration, whichcouldexposemovingpartsor
allowobjectstobe thrown.Frequently checkcomponentsand replacewith manufacturer'srecommendedparts,
whennecessary.
Mowerbladesare sharpandcancut. Wrapthe blade(s)orweargloves,and
useextra cautionwhenservicingthem.
Donotchangetheenginegovernorset- tingor overspeedtheengine.
Maintainor replacesafetyand instruc- tion labels,as necessary.
AWARNING: This lawn mower is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available through your nearest Sears
Parts & Repair Center (See the REPAIR PARTS section of this manual).
Serial Number: Date of Purchase:
Gasoline Capacity / Type: 1.6 Quarts (Unleaded Regular) Oil Type (API SG-SL): SAE 30 (above 32°F); SAE 5W-30 (below 32°F) Oil Capacity: 20 Ounces Spark Plug (Gap: .030") Champion RJ 19LM or J19LM Blade Bolt Torque: 35-40 ft. Ibs.
The model and serial numbers will be found on a decal on the rear of the lawn mower housing. Record both serial number and date of purchase in space provided above.
4
Repair Protection Agreements
Congratulations on making a smart pur- chase. Your new Craftsman® product is
designed and manufactured for years of dependable operation. But like all prod-
ucts, it may require repair from time to
time. That's when having a Repair Protec- tion Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe- sional repair specialists.
Unlimited service and no charge for parts and labor on all covered repairs.
Product replacement if your covered product can't be fixed.
Discount of 10% from regular price of service and service-related parts not
covered by the agreement; also, 10% off regular price of preventive mainte-
nance check.
Fast help by phone- phone sup- port from a Sears representative on products requiring in-home repair, plus convenient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you
to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your
new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information
call 1-800-827-6655.
Sears Installation Service
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOIMIE®.
These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Sears retail outlets and
service centers. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING
DEFLECTORS
FOR
REAR DISCHARGE
LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
STABILIZER
GRASS CATCHERS
FOR
SIDE DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
AIR FILTERS
SPARK PLUGS
BELTS BLADES
BLADE ADAPTERS
5
WHEELS
ENGINE OIL
Read these instructions and this manual in Operator its entirety before you attempt to assemble I
or operate your new lawn mower, control bar
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. Your new lawn mower has been as-
sembled at the factory with the excep- tion of those parts left unassembled for
shipping purposes. To ensure safe and UP
proper operation of your lawn mower, all
parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to ensure proper tightness. All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have
been placed in the parts bag.
TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with mower.
2. Cut down two end corners of carton and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower
handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thoroughly for additional
loose parts.
TO ASSEMBLE GRASS CATCHER
1. Put grass catcher frame into grass bag with rigid part of bag on the bottom.
Make sure the frame handle is outside of the bag top.
2. Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes. If
bag gets wet, let it dry before using.
MOWING
POSITION
Upper
handle
Handle
knob
Lower handle
HOW TO SET UP YOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise handles until lower handle sec- tion locks into place in mowing position.
2. Remove protective padding, raise up- per handle section into place on lower handle and tighten both handle knobs.
3. Remove handle padding holding operator presence control bar to upper handle.
Your lawn mower handle can be adjusted for your mowing comfort. Refer to "AD- JUST HANDLE" in the Service and Adjust-
ments section of this manual.
Vinyl Frame bindings opening
TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to
be used as a mulcher. To convert to bag- ging or discharging, see "TO CONVERT MOWER" in the Operation section of this
manual.
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING
YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for
future reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
-Operator presence control bar
knob
Starter handle
Engine oil cap with dipstick
plug
Grass
catcher
Muffler
Gasoline filler ca_
Air filter
Primer
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the engine.
Wheel adjuster
(on each wheel)
MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Com-
mission. The blade turns when the engine is running. Operator presence control bar - must
be held down to the handle to start the
engine. Release to stop the engine.
Mulcher door - allows conversion to
Starter handle - used for starting engine. Primer - pumps additional fuel from the
carburetor to the cylinder for use when starting a cold engine.
discharging or bagging operation.
Theoperationof anylawn
SAFETYGLASSESmowercanresultinforeign
objectsthrownintothe eyes,which canresultin severeeyedamage.Always
wearsafetyglassesoreyeshieldswhile
operatingyourlawnmoweror performing anyadjustmentsor repairs.Werecom-
mendastandardsafetyglassesor wide visionsafetymaskwornoverspectacles.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED Engine speed was set at the factory for
optimum performance. It is not adjustable. ENGINE ZONE CONTROL
_CAUTION: Federal regulations require
an engine control to be installed on this lawn mower in order to minimize the
risk of blade contact injury. Do not under any circumstances attempt to defeat the
function of the operator control. The blade
turns when the engine is running.
Your lawn mower is equipped with an
operator presence control bar which requires the operator to be positioned
behind the lawn mower handle to start
and operate the lawn mower. TO ADJUST CUTTING HEIGHT Raise wheels for low cut and lower wheels
for high cut, adjust cutting height to suit
your requirements. Medium position is best for most lawns.
To change cutting height, squeeze ad-
juster lever toward wheel. Move wheel
up or down to suit your requirements. Be
sure all wheels are in the same setting. NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9- position adjusters (if so equipped) allow lever to be positioned between the plate tabs.
LEVER BACKWARD
TO LOWER MOWER
Plate tab
To convert to mulching or discharging operation, remove grass catcher and
close rear door.
Pivot pins Rear
-\
Catcher frame hook SIDE DISCHARGING
Rear door must be closed.
Open mulcher door and install dis- charge deflector under door as shown.
Mower is now ready for discharging
operation.
To convert to mulching or bagging opera-
tion, discharge deflector must be removed
and mulcher door must be closed.
SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER
FOR MULCHING -
1. Rear door closed.
2. Mulcher door closed.
FOR REAR BAGGING -
1. Grass catcher installed.
2. Mulcher door closed.
FOR SIDE DISCHARGING -
1. Rear door closed.
2. Discharge deflector installed.
ACAUTION: Do not run your lawn mower without rear door closed, clipping deflector
or approved grass catcher in place. Never attempt to operate the lawn mower with the
rear door removed or propped open.
Grass
catcher
handle
LEVER FORWARD TO RAISE MOWER Lever
TO CONVERT MOWER Your lawn mower was shipped ready to be
used as a mulcher. To convert to bagging
or discharging:
REAR BAGGING
Lift rear door of the lawn mower and place the grass catcher frame hooks
onto the door pivot pins.
/
Open mulcher door
Install discharge
8 deflector
MOWERISNOWREADYFOR
DISCHARGINGOPERATION
NOTE: Initial oil fill requires only 18 oz. due to residual oil in engine from the
manufacturers 100% quality testing. When changing oil you may need 20 oz.
4. Insert and tighten dipstick. IMPORTANT:
Check oil level before each use. Add oil if needed. Fill to full line on dipstick.
Change the oil after every 25 hours of
operation or each season. You may
need to change the oil more often under dusty, dirty conditions. See "TO
CHANGE ENGINE OIL" in the Mainte- nance section of this manual.
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the frame handle.
2. Remove grass catcher with clippings from under lawn mower handle.
3. Empty clippings from bag. NOTE: Do not drag the bag when empty- ing; it will cause unnecessary wear.
Grass
catcher
- _ frame
BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in the engine. For type and grade of oil to
use, see "ENGINE" in the Maintenance
section of this manual. A CAUTION: DO NOT overfill engine with oil, or it will smoke heavily from the muffler
on startup.
1. Be sure lawnmower is level.
2. Remove oil dipstick from oil fill spout.
3. You receive a container of oil with the unit. Slowly pour the entire container
down the oil fill spout into the engine.
handle
Engine
oil cap
Gasoline filler cap
Primer
ADD GASOLINE
Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. Do not mix oil with gasoline. Pur-
chase fuel in quantities that can be used
within 30 days to assure fuel freshness.
A_, CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic
gas can damage the fuel system of an engine
while in storage. To avoid engine problems,
the fuel system should be emptied before storage of 30 days or longer. Empty the gas
tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel tank
or permanent damage may occur.
TO STOP ENGINE
Tostopengine,releaseoperatorpres- encecontrolbar.
TO START ENGINE
NOTE: Due to protective coatings on the
engine, a small amount of smoke may be
present during the initial use of the product and should be considered normal.
1. To start a cold engine, push primer
three (3) times before trying to start.
Use a firm push. This step is not usually necessary when starting an engine which has already run for a few
minutes.
2. Hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter rope to snap back.
NOTE: In cooler weather it may be neces- sary to repeat priming steps. In warmer weather over priming may cause flooding and engine will not start. If you do flood engine, wait a few minutes before attempt-
ing to start and do not repeat priming steps.
MOWING TIPS A CAUTION: Do not use de-thatcher
blade attachments on your mower. Such
attachments are hazardous, will damage your mower and could void your warranty.
Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings.
It may also be necessary to reduce
ground speed and/or run the lawn mower over the area a second time.
For extremely heavy cutting, reduce the
width of cut by overlapping previously
cut path and mow slowly.
For better grass bagging and most cut- ting conditions, the engine speed should be set in the FAST position.
Pores in cloth grass catchers can become filled with dirt and dust with use
and catchers will collect less grass. To prevent this, regularly hose catcher off
with water and let dry before using.
Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend
engine life.
MULCHING MOWING TIPS IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. See "CLEANING" in the
Maintenance section of this manual.
The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to
provide nutrients for the lawn. Always
mulch with your highest engine (blade) speed as this will provide the best recut- ting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn is the early
afternoon. At this time the grass has dried, yet the newly cut area will not be
exposed to direct sunlight.
For best results, adjust the lawn mower
cutting height so that the lawn mower cuts off only the top one-third of the
grass blades. If the lawn is overgrown
it will be necessary to raise the height of cut to reduce pushing effort and to keep
from overloading the engine and leaving
clumps of mulched grass. For extremely heavy grass, reduce your width of cut by overlapping previously cut path and mow slowly.
1/3
Certain types of grass and grass
conditions may require that an area be mulched a second time to completely
hide the clippings. When doing a sec- ond cut, mow across (perpendicular) to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting
and graining of the lawn.
10
SCHEDULE
Check for Loose Fasteners
I Clean / Inspect Grass Catcher*
_ Check Tires
N Check Drive Wheels ***
Clean Lawn Mower ....
M Clean under Drive Cover *** O Check Drive Belt / Pulleys ***
_ Check / Sharpen / Replace Blade
R Lubrication
Clean and Recharge Battery ** Check Engine Oil level
Change Engine Oil
N Clean Air Filter
_ Inspect Muffler
N Replace Spark Plug
Replace Air Filter Paper Cartridge Empty fuel system or add Stabilizer
* (if so equipped)
** Electric-Start mowers
*** Power-Propelled mowers
**** Use a scraper
to clean under deck
1 - Change more often if operating under a heavy load or in high outdoor temperatures. 2 - Service more often if operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil. 4 - Charge 48 hours at end of season.
5 - And after each 5 hours of use.
BEFORE AFTER EVERY EVERY EVERY
EACH EACH 10 25HOURS 100 BEFORE
USE USE HOURS OR SEASON HOURS STORAGE
v' v'
v' v'3
vl
v'
v'
v'
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not
cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must
maintain unit as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your unit.
At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments
section of this manual.
At least once a year, replace the spark plug, clean or replace air filter element
and check blade for wear. A new spark plug and clean/new air filter element
assure proper air-fuel mixture and help your engine run better and last longer.
Follow the maintenance schedule in this manual.
BEFORE EACH USE
Check engine oil level.
Check for loose fasteners.
LU BRICATION Keep unit well lubricated
(See "LUBRICATION CHART").
LUBRICATION CHART
Wheel
adjuster (on
each wheel)
Engine oil
Mulcher
door hinge
Rear door
hinge
Handle bracket mounting pins
_ Spray lubricant
See "ENGINE" in Maintenance section.
IMPORTANT: Do not oil or grease plastic
wheel bearings. Viscous lubricants will
attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they
must be lubricated, use only a dry, powdered
11graphite type lubricant sparingly.
LAWN MOWER
Alwaysobservesafetyruleswhenper- forminganymaintenance. TIRES
Keeptiresfree of gasoline,oil, or insect controlchemicalswhichcanharmrubber.
Avoidstumps,stones,deepruts,sharp objectsandother hazardsthat may
causetiredamage.
BLADE CARE
Forbestresults,mowerblademustbekept sharp. Replacebentor damagedblades. A CAUTION: Useonly a replacement
bladeapprovedby the manufacturerof your mower. Usinga bladenotapproved
bythe manufacturerofyourmoweris
hazardous,coulddamageyour mowerand voidyourwarranty.
TOREMOVEBLADE
1. Disconnectsparkplugwirefromspark plugandplacewirewhere itcannot come incontactwith plug.
2. Turnlawn moweron itsside.Make sure airfilterandcarburetorareup.
3. Useawood blockbetweenbladeand mowerhousingtopreventbladefrom
turningwhen removingbladebolt.
NOTE: Protectyour handswithgloves and/orwrapbladewith heavycloth.
4. Removebladeboltbyturningcounter- clockwise.
5. Removebladeand attachinghardware (bolt,lockwasherandhardenedwasher).
TOREPLACEBLADE
1. Positionbladeon thebladeadapter aligningthe two (2)holesinthe blade withthe raisedlugsonthe adapter.
2. Besurethetrailingedgeofblade(oppo- sitesharpedge)isuptowardtheengine.
3. Installthebladeboltwith the lock washerandhardenedwasherinto
bladeadapterandcrankshaft.
4. Useblockofwoodbetweenbladeand lawnmowerhousingand tightenthe
blade bolt,turningclockwise.
Therecommendedtighteningtorqueis 35-40ft. Ibs.
Bladeadapter Key __
Crankshaft
Lockwasher_
Blade bolt Hardened
washer ""
Crankshaft 12
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approved bolt shown in the Repair Parts section of this manual.
TO SHARPEN BLADE NOTE: We do not recommend sharp-
ening the blade - but if you do, be sure the blade is balanced. An unbalanced
blade will cause eventual damage to lawn mower or engine.
The blade can be sharpened with a file or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, drive a nail into
a beam or wall. Leave about one inch of
the straight nail exposed. Place center
hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position. If either end of the
blade moves downward, sharpen the heavy end until the blade is balanced.
GRASS CATCHER
The grass catcher may be hosed with water, but must be dry when used.
Check your grass catcher often for dam-
age or deterioration. Through normal use it will wear. If catcher needs replac- ing, replace only with approved replace- ment catcher shown in the Repair Parts
section of this manual. Give the lawn
mower model number when ordering.
ENGINE
LU BRICATION
Use only high quality detergent oil rated
with API service classification SG-SL.
Select the oil's SAE viscosity grade according to your expected operating
temperature.
SAEVISCOSITYGRADES
F -20 0 30 32 40 60 80 100 C -30 -2; -1; ; 1; 20 30 4?
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will result in increased oil consumption when
used above 32°F. Check your engine oil level more frequently to avoid possible
engine damage from running low on oil.
Check the crankcase oil level before
starting the engine and after each five (5) hours of continuous use. Tighten oil plug securely each time you check the oil level.
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