Craftsman 917388021 Owner’s Manual

Owner's Manual
6.0 HORSEPOWER 21" REAR DISCHARGE
ROTARY LAWN MOWER
Model No.
917.388021
Safety
Assembly
Maintenance
Espa_ol
Repair Parts
CAUTION: Read and followall Safety Rulesand Instructions
before operatingthisequipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179 visit our Craftsman website: www.sears.com/craffsman
Warranty ................................................. 2 Product Specifications.......................... 11
Safety Rules ........................................ 2-4 Service and Adjustments ...................... 14
Assembly ................................................ 5 Storage ............................................ 15-16
Operation ............................................. 6-9 Troubleshooting .............................. 16-17
Maintenance Schedule ........................ 10 Repair Parts .......................................... 34
Maintenance .................................... 10-13 Parts Ordering ........................ Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workman- ship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
appliesfor only 90 days from the date of purchase. ThisWarranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States, This warranty applies only whiJethis product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other dghts which
vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
IMPORTANT: This cutting machine iscapable of amputating hands and feet and
throwingobjects. Failure to observe the followingsafety instructions could result in serious injury or death.
I. GENERAL OPERATION
Read, understand, and follow all
instructionson the machine and in the manual(s) before starting. Be thor-
oughly femiliar with the controlsand the proper use ofthe machine before
starting.
Do not put hands or feet near or under
rotatingparts. Keep clear ofthe discharge opening at all times.
Only allow responsible individuals, who "
are familiar with the Instructions, to operate the machine.
Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which could be picked up and thrown by the
blade. 2
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Do not operate the mower when barefoot or wearing open sandals. Always wear substantial foot wear.
Do not pull mower backwards unress
absolutely necessary. Always look down and behind before and while
moving backwards. Do not operate the mower with proper
guards, plates, grass catcher or other safety protectivedevices in place.
See manufacturer's instructions for proper operation and installation of
accessories. Only use accessories
approved by the manufacturer.
Stop the blade(s) when crossing gravel
drives, walks, or roads.
Stop the engine (motor) whenever you leave the equipment, before cleaning
the mower or unclogging the chute.
Shut the engine (motor) off and wait until the brade comes to complete stop before removing grass catcher.
Mow onry in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Never operate machine Jnwet grass. Always be sure of your footing: keep a
firm hold on the handle and walk; never
run.
Disengage the self-propelled mecha- nism or drive clutchon mowers so
equipped before startingthe engine (motor).
If the equipment should start to vibrate abnormally, stop the engine (motor)
and check immediately for the cause. Vibration is generally a warning of
trouble.
Always wear safety goggles or safety
glasses with side shields when operat- ing mower.
I1. SLOPE OPERATION Slopes are a major factor related to slip
and fall accidentswhich can result in
severe injury. All slopes require extra caution. If you feel uneasy on a sJope,do
notmow it. DO:
Mow across the face of slopes: never
up and down. Exercise extreme caution
when changing direction on slopes.
Remove obstacles such as rocks, tree rimbs,etc.
Watch for holes, rots, or bumps. Tall
grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or
embankments. The operator could lose footing or balance.
Do nottrim excessively steep slopes.
Do not mow on wet grass. Reduced footing could cause slipping.
III. CHILDREN Tragic accidents can occur if the operator
isnot alert tothe presence of children.
Children are often attracted to the
machine and the mowing activity.Never
assume that children will remain where you last saw them.
Keep childrenout of the trimming area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area,
Before and while walking backwards, look behind and down for small
children.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable and vapors are explosive.
*Use only an approved COntainer.
- Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling.Do
not smoke.
-Never refuel the machine indoors.
-Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Never make adjustments or repairs with
the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent acciden-
tal starting.
Keep nuts and bolts, especially blade attachement bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never attempt to make wheel height adjustments while the engine (motor) is running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components end replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Do not change the engine governor
3 setting or overspeed the engine.
ALook for this symbol to point out
importantsafety precautions. It means CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS iNVOLVED.
_,WARNING: Battery posts,terminals and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
birthdefects or other reproductiveharm.
AWARNING: in order to prevent
Wash hands after handling.
accidental startingwhen setting up,
transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
A,WARNING: Engine exhaust, some of
CAUTION: Mufflerand other engine
parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact,stay away from these areas.
its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birthdefects or other repro-
ductive harm.
These accessorieswere availablewhen thislawnmowerwas produced. They are not shipped with your mower.They are alsoavailableatmost Sears retailoutletsandservice
centers.MostSearsstorescan alsoorderrepairparts for"you,whenyou providethe model numberofyourlawnmower. Some of these acceseoriesmay notapplyto yourlawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS MULCHER KITS STAalLIZER
GRASS CATCHERS GRASS CATCHERS
FOR FOR
REAR DISCHARGE SIDE DISCHARGE
LAWN MOWERS LAWN MOWERS
GAS CANS
LAWN MOWER MAINTENANCE
MUFFLERS AIR FILTERS SPARK PLUGS
SELTS BLADES BLADE ADAPTERS WHEELS ENGINE OIL
4
J_
Read these instructionsand this manual in
its entirety before you attempt to assemble
or operate your new lawn mower.
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE inthe
engine.
Your new lawn mower has been assembled
at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as neces-
sary to ensure proper tightness, All parts such as nuts, washers, bolts, etc., neces-
sary to complete the assembly have been placed in the parts bag.
TO REMOVE LAWN M(3WER FROM
CARTON
1. Remove loose parts included with
mower.
2. Cut down two end corners of carton and lay end panel down fiat.
3. Remove all packing materials except padding between upper and lower
handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thoroughly for additional
loose parts.
HOWTO SET UPYOUR LAWN
MOWER TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so as not to pinch or damage controlcables,
1. Raise lower handle section to operat-
ing positionand squeeze the bottom ends of lower handle towards each
other untilthe pin in handle can be inserted intoone of the three height adjustment holes.
2. Remove protective padding, raise
upper handle section into place on
Jowerhandle and tighten both handle
knobs.
3. Remove any packing material from
around control bar.
Your handles may be adjusted for your
mowing comfort. Refer to Service and
Adjustments section of this manual.
Operator
control bar
Lift u
Mowing position
Lower handle
e pin
3-Position handle
bracket
/
TO INSTALL ATACHMENTS Your lawn mower was shipped ready to
be used as a mulcher. To convertto bagging, see "To convert mower" in the
OPERATION section of this manual,
KNOWYOURLAWNMOWER READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR LAWN
MOWER. Compare the illuskaUonswith your lawn mower to familiarizeyourself with the
IcoatJeaof vadeas controls and adjustments. Save thismanual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the
product, Learn and understand their meaning,
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
-Engine zone control cable
Starter handle
Gasoline filler cap
Primer
Engine oil caI with dipstick
Lawn mower housinc
Wheeladjuster
IMPORTANT: This lawn mower is shipped (on each wheel) WITHOUT OIL OR GASOLINE in the engine.
MEETS CPSC SAFETY REQUIREMENTS Searsrotarywalk-behindpowerlawnmowersconformtothe safetystandardsofthe Amedsan
Naf_onalStandardsInstituteand the U.S. Consumer ProductSafety Commission.The I_ade turnswhenthe engine is running.
Operator Presence Control Bar- must be Primer - pumps additionalfuetfrom the helddown to the handleto starttheengine, carburetorto thecylinderfor usawhen
Releasetostopthe engine, startinga cold engine.
Starter Handle - usedfor startingthe engine. 6
The operation of any lawn mower can result in foreign
objects thrown into the eyes, which can result in severe
eye damage. Always wear
safety glasses or eye shields while operating your lawn mower or performing
any adjustments or repairs, We recom- mend a wide vision safety mask over spectacles or standard safety glasses.
HOWTO USEYOUR LAWN MOWER ENGINESPEED CONTROL
The enginespeedwas set at the factory for optimum perforrnance. Speed is not adjust-
able.
ENGINE ZONE CONTROL ACAUTION: Federal regulations require
an engine controlto be installed on this lawn mower in order to minimize the risk
of blade contact injury.Do not under any circumstancesattempt to defeat the functionof the operator control. The blade turnswhen the engine is running,
Your lawnmower is equipped with an operator presence control bar which
requiresthe operator to be positioned behind the lawn mower handle to start and
operate the lawnmower.
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut end lower wheels for high cut, Adjust cutting height to suit your requirements. Medium
position is best for most lawns.
To change cottJngheight,squeeze adjuster levertoward wheel. Move wheel up or
down to suit your requirements. Be sure all wheels arein the same setitng.
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped) allow lever to be positioned between the plate tabs.
TO ATTACH GRASS CATCHER
1. Lift the rear door of the lawn mower and place the grass catcher frame
side hooksonto the door pivot pins.
2. The grass catcher is secured to the lawn mower housing when the rear door is lowered onto the grass catcher
frame.
_I_CAUTION: Do notrun your lawn mower without clippingdeflector or approved grass catcher in place. Never
attempt to operate the lawn mower with the rear door removed or propped open.
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the
frame handle.
2. Remove grass catcher with clippings from under lawn mower handle.
3. Empty clippings from bag using both frame handle and bag handle.
NOTE: Do not drag the bag when emptying; it willcause unnecessary wear.
Pivot pins Grass
catcher
handle
/
/
Catcher frame hook "_
/
Grass
catcher
frame
handle
LowerWheelsfor HighCut PlateTab
RaiseWheels for LowCut Lever
Bag handle
TO CONVERT MOWER
Yourlawnmowerwas shipped ready tobe
usedas a mulcher.Toconverttobagging:
REAR BAGGING
Liftreardoorofthe lawn mower and place the grasscatcherframe hooks ontothe
doorpivotpins.
To oonvert to mulching operation,remove grasscatcher and CIGeereardoor.
BEFORE STARTING ENGINE ADD OIL Your lawnmower is shipped without oil in
the engine. Engine holds 20 oz. of oil. For type and grade of oil to use, see
"ENGINE" in Maintenance section of this manual.
1. Be sure lawnmower is level and area around oil fill is clean.
2. Remove engine oil cap and fill to the full line on the dipstick. Pour oil slowly.
Do not over fill.
NOTE: Allow oilto settle down into engine for accurate reading. To road proper level,
tightenengine oil cap, then remove it to read the dipstick. 3, Reinstall engine oil cap and tighten.
Check oil level before each use. Add
oil if needed. Fill to full line on dipstick.
Change the oil after every 25 hours of
operationor each season. You may need to change the oil more often
under dusty, dirty conditions.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. Do not mix oil with gaso-
line. Purchase fuel in quantities that
can be used within 30 days to assure fuel freshness.
A,WARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Donot overfill. Wipeoffany
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
filler cap
Engine
oil cap
TO START ENGINE
NOTE: Due to protectivecoatingson the
engine, a small amount of smoke may be present during the initialuse of the
product and should be considered normal.
1. To start a cold engine, push primer
three (3) times before tryingto start.
Use a firm push. This step is not usually necessary when startingan
engine which has already run for a few minutes.
2. Hold operator presence control bar down to the handle and pull starter
handle quickly. Do not allow starter rope to snap back.
TO STOP ENGINE
To stop engine, release operator
presence control bar.
NOTE: In ccoler weather it may be necessary to repeat priming steps. In warmer weather over priming may cause flooding and engine will not start. If you do flood engine, wait a few minutes before attempting to start and do not repeat priming steps.
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