Craftsman 917.388020 User Manual

Owner's Manual
JCRRFTSMRWI
6.0 HORSEPOWER
21 " REAR DISCHARGE
ROTARY LAWN MOWER
Model No
917.388020
Safety
Operation
Maintenance
Espa_ol
Repair Parts
CAUTION: Read and follow all Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179 visit our Craftsman website: www.sears.com/craftsman
Warranty ................................................. 2 Product Specifications.......................... 11
Safety Rules ........................................... 2 Service and Adjustments ...................... 13
Assembly ................................................ 4 Storage ................................................. 15
Operation ................................................ 6 Troubleshooting ................................... 16
Maintenance Schedule ........................ 10 Repair Parts .......................................... 34
Maintenance ......................................... 10 Parts Ordering ...................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workman- ship.
If this Craftsmen Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This Warranty does notcover:
Expendable items which become worn during normaluse, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent
crankshaftsand the failure to maintain the equipment according to the instructions contained in the owner's manual.
Warranty serviceis available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only
while this product is in use in the United States.
This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
IMPORTANT: This cuttingmachine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injuryor death.
I.GENERAL OPERATION
Read, understand, and follow all
instructionsonthe machine and in the manual(s) before starting.Be thor-
oughlyfamiliar withthe controlsand the proper use of the machine before starting.
Do not put hands or feet near or under
rotatingparts. Keep clear of the dischargeopening at all times.
Only allow responsibleindividuals,who are familiar with the instructions,to
operate the machine.
Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which could be picked up and thrown by the
blade.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Do not operate the mower when barefootor wearing open sandals.
Always wear substantial foot wear.
Do net pull mower backwards unless absolutely necessary. Always look
down and behind before and while movir_g,backwards.
DO not operate the mower with proper guards, plates, grass catcher or other
safety protective devices in place.
See manufacturer's instructions for proper operation and installation of
accessories. Only use accessories approved by the manufacturer.
Stop the blade(s) when crossing gravel
drives,wa[ks,or roads.
Stop the engine (motor) whenever you
leave the equipment, before cleaning the mower or uncloggingthe chute.
Shut the engine (motor)off and wait
unfitthe blade comes to complete stop before removing grass catcher.
Mow only in daylight or good adificial light.
Do not operate the machine while
under the influenceof alcoholor drugs.
Never operate machine in wet grass. Alwaysbe sure ofyour footing: keep a
firm holdon the handle and walk;.never
run,
Oisengage the se_f-propeUedmecha- nismor drive clutch on mowers so
equipped before starting the engine (motor).
tf the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.
Always wear safety goggles or safety _llasses with side shields when operat-
ing mower.
II. SLOPE OPERATION
Slopes are a major factor relatedto slip and fall accidents which can resultin
severe injury.All slopes require extra caution.If you feel uneasy on a slope, do
not mow it, DO:
Mow across the face of slopes:never
up and down. Exerciseextreme caution
when changing direction on slopes.
Remove obstacles such as rocks,tree
limbs,etc.
Watch for holes, ruts,or bumps. Tall
grass can hide obstacles.
DO NOT:
Do not trim near drop-offs,ditchesor
embankments. The operator could lose footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced footing could cause slipping.
II1.CHILDREN Tragic accidents can occur if the operator
isnot alert to the presence of children. Children are often attractedto the
machine and the mowing activity.Never assume that children will remain where
you last saw them.
Keep childrenout of the tdmming area
and under the watchfulcare ofanother responsible adult.
Be alert and turn machine off if children
enter the area.
Before and white walking backwards, look behind and down for small
children.
Never allow children to operate the machine.
Use extra care when approachingblind
corners,shrubs,trees, or otherobjects that may obscure vision.
IV.SERVICE
Use extra care in handlinggasoline and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel with the engine running.Allow
engineto cool before refueling.Do
not smoke.
- Never refuel the machineindoors.
-Never storethe machine or fuel
containerinside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Never make adjustmentsor repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent acciden- tal starting.
Keep nuts and bolts, especially blade attaohement bolts, tight and keep
equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine tree of grass, leaves, or other debris build-up. Clean oilor fuel
spillage. Allow machine to cool before storing.
Stop and inspectthe equipment it you
strike an object. Repair, if necessary, before restarting.
Never attemptto make wheel height
adjustmentswhile the engine (motor) is running.
Grass (;atcher components are subject
to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown.Frequently check components and replace with
maeutacturar's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra caution when servicingthem.
Do not change the engine governor
setting or overspeed the engine.
3
_Look for this symbolto point out impodant safety precautions.It means
CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.
CAUTION: In order to prevent
accidental starling when setting up, transporting,adjusting or making repairs,
always disconnect spark plug wire end placewire where it cannot contact spark plug.
_LWARNING: Engineexhaust, some of its constituents,and certain vehicle compo-
nents contain or emit chemicalsknown to the State of Californiato cause cancer
and birth defects or other reproductive harm.
_WARNING: Battery posts, terminalsand related accessories contain lead and
lead compounds, chemicals known to the State ofCalifornia to cause cancer and
birthdefects or other reproductiveharm. Wash hands after handling.
These accessorieswereavailab4ewhenthislawnmowerwas produced,They are not
shippedwith your mower.TheyarealsoavailableatmostSears retailoutletsandservice centers.MostSearsstorescan alsoorderrepairpartsfor you,whenyou providethemodel
number of yourlawnmower.Someofthese accessoriesmaynotapplytoyourlawn mower.
LAWN MOWER PERFORMANCE
FOR REAR DISCHARGE LAWN MOWERS MULCHER KITS STABILIZER
REAR DISCHARGE SIDE DISCHARGE
LAWN MOWERS LAWN MOWERS
LAWN MOWER MAINTENANCE
AIR RLTERS SPARK PLUGS
BELTS BLADES BLADE ADAPTERS WHEELS ENGINE OIL
GAS CANS
Read these instructionsand thismanual in itsentiretybefore youattemptto assemble
or operate your new lawn mower.
IMPORTANT: This tawn mower is shipped
withoutoil or gasolinein the engine.
Yournew lawn mower has been assembled
at thefactory withthe exceptionofthose
partsleft unassembledfor shipping
purposes. To ensuresafe and proper operationof yourlawn mower,all partsand
hardwareyou assemble must be tightened securely. Usethe correcttoolsas neces-
saryto ensure propertightness.All parts
suchas nuts,washers,bolts,etc., neces-
saryto completethe assembly have been placedin the parts bag.
TO REMOVE LAWN MOWER FROM
CARTON
Remove looseparts includedwith
mower.
Cut down two end cornersof cartonand lay end panel down flat.
Remove all packing materials except padding between upper and lower handle and padding holding operator presence controlbar to upperhandle.
Roll lawnmower out of cartonand check cartonthoroughlyfor additionalloose
parts.
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE IMPORTANT: Unfoldhandle carefullyso
as not to pinchor damage controlcables.
Raise lower handle section to operating
positionand squeeze the bottomends of lower handle towardseach other
untilthe pin in handle can be inserted intoone ofthe three heightadjustment
holes.
Remove protectivepadding, raise
upper handle sectioninto place on lower handle and tighten both handle knobs.
Remove any packing material from
around cantrei bar.
Your handles may be adjusted for your
mowingcomfort. Refer to Service and Adjustmentssectionof this manual.
Handle 3-position
ii bracket
Handle
pin __ adjustment
presence control bar
handle
Liftup
LoweSt position handle
Mowing
TO INSTALL ATACHMENTS Your lawn mower was shippedready to
be used as a mulchenToconvertto bagging, see "To convert mower"in the
OPERATION sectionof this manual.
5
KNOW YOUR LAWN MOWER
READTHIS OWNER'S MANUALAND SAFETY RULESBEFOREOPERATINGYOUR LAWN MOWER. Comparethe illustrationswithyour lawn mower to familiarizeyourselfwith the locationof variouscontrolsand adjustments.Savethis manualfor future reference.
These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNfNG ON OFF AND FEET AWAY
Operator presence control bar
Starter handle t zone control cable
Handle
Grass catche
Engine oilcap
with dipstick
Lawn mower housing
IMPORTANT: This lawn mower is shipped withoutoil or gasoline in the engine. Wheeladjuster
(oneachwheel)
MEETSCPSC SAFETY REQUIREMENTS Searsrotarywalk-behindpowerlawnmowersconform to thesafetystandardsoftheAmencan
NationalStandardsInstituteandtheU,S. ConsumerProductSafetyCommission,The blade
turnswhenthe engineisrunning.
Operator PresenceControl Bar- must be Primer- pumps additionalfuelfromthe helddownto the handleto starttheengine, carburetortothecylinderforusewhen
Releasetostopthe engine, startinga coldengine.
StarterHandle - usedforstartingtheengine.
6
The operationof any lawn mower can resultin foreign objectsthrown into the eyes,
whichcan result in severe
safety glasses or eye shields while operatingyour lawn mower or performing
any adjustments or repairs. We recom- mend a wide visionsafety mask over spectaclesor standard safety glasse.s.
HOW TO USE YOUR LAWN MOWER ENGINESPEEDCONTROL Theenginespeedwas setat thefactoryfor
optimumperformance.Speed isnotadjust- able.
ENGINE ZONE CONTROL _,CAUTION: Federal regulationsrequire
an engine controlto be installed on this _ _ lawn mower in order to minimizethe risk _. _ _
of bladecontact injury.Do not under any Pivotpins -_ _ _ circumstancesattempt todefeat the function of the operatorcontrol.The blade
turnswhen the engine is running.
Your lawn moweris equippedwithan operatorpresencecontrolbar which
requirestheoperatorto be positioned behindthe lawnmowerhandleto startand
operatethe lawn mower.
TO ADJUSTCUTFINGHEIGHT
Raisewheelsfor lowcutand lower wheels forhighcut.
Adjustcuttingheight to suityourrequire-
ments.Mediumpositionisbast for most
Tochangecuttingheight,squeezeadjuster
lawns. /
lavertowardwheel,Movewheel upor downto suityourrequirements.BesureaH wheelsare in the same setting.
NOTE: Adjuster is propedy positioned when plate tab insertsinto hole in lever.
Also, 9-positionadjusters (if so equipped) handle allow leverto be positioned between the
plate tabs.
eye damage. Alwayswear
TO CONVERT MOWER Yourlawn mowerwas shippedreadytobe
usedas a mulcher. Toconverttobagging:
REARBAGGING
Liftreardoorofthe lawnmowerandplace
thegrasscatcherframe hooksontothe doorpivotpins.
Toconvertto mulchingoperation,remove
grasscatcherandclosereardoor.
TO EMPTY GRASS CATCHER
Lift up on grass catcher usingthe frame
handle.
Remove grass catcher withclippings from under lawn mower handle.
Empty clippingsfrom bag usingboth frame handle and bag handle.
NOTE: Do not dragthe bag when
emptying; itwill cause unnecessarywear.
catcher
handle
LowerWheelsforHighCu \ j_l
Plate Tab
-@
RaiseWheelsforLowCut
BEFORE STARTING ENGINE OIL
Yourlawnmower isshippedwithoutoilinthe engine.
Be sure mower is leve] and area
around oil fill isclean.
Remove engine oilcap and fill to the
full line on the dipstick.
NOTE: Allow oilto settledown into engine for accurate dipstickreading.
Engine holds 20 ozs. of oil. For type and grade of oil to use, see "ENGINE" in Maintenance section of this manual
Pour oil slowly. Do not over fill
Check oil level before each use. Add oil if needed. Filltofull line on dipstick.
To read proper level, tighten engine oil cap each time.
Reinstall engine oil cap and tighten.
Change the oil after every 25 hoursof
operationor each season. You may need to change the oil more often
under dusty, dirty conditions.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within30 days to assure fuel
freshness.
_.WARNING: Experience indicatesthat alcohol blended fuels (called gasehol or
using ethanol or methanol) can attract moisturewhich leads to separation and
formationof acids duringstorage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system shoutd be emptied before storage of 30 days or longer. Drain the gastank, start the engine and let it run untilthe fuel lines
and carburetorare empty. Use fresh fuel nextseason. See Storage Instructions for additional information. Never use engine
or carburetorcleaner productsin the fuel tank or permanent damage may occur.
ACAUTION: Fill to bottomof gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spillor use gasoline near an open flame.
TO START ENGINE NOTE: Due to protective coatingson the
engine, a small amount of smoke may be present duringthe initialuse of the
product and should be considered normal.
To start a coldengine, push primer
three (3) times before fryingto start. Use
a firm push. This step is not usually necessary when starting an engine whichhas already runfor a few
minutes.
Hold operator presence controlbar
down to the handle and pull starter handle quickly. Do not allow starter rope to snap back.
To stop engine, release operator
presence control bar.
NOTE: In coolerweather it may be necessary to repeat primingsteps. In warmer weather over priming may cause
flooding and engine willnot start. Ifyou do flood engine, wait a few minutesbefore
attemptingto stad and do not repeat primingsteps.
Gasolinefiller
Engineoil
cap
NOTE: Due to protectivecoatingson the engine, a smallamount of smoke may be
present duringthe initialuse of the productand should be considered
normal.
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