Craftsman 917387410 Owner’s Manual

Owner's Manual
JCRIIFTSMIIWJ
SIDE DISCHARGE
ROTARY LAWN MOWER
Model No.
917.387410
Safety
Assembly
Maintenance
EspaSol
Repair Parts
CAUTION:
Read and followall
Safety Rulesand Instructions
beforeoperatingthisequipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craffsman
Warranty ............................................... 2
Safety Rules ......................................... 2
Assembly .............................................. 4
Operation .............................................. 6
Maintenance Schedule ........................ 10
Maintenance ......................................... 10
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in
the owner's manual, Sears will repair free of charge any defect in material or workman- ship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest Sears Service Center/Department in the United States. This warranty applies only
while this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
Product Specifications .......................... 11
Service and Adjustments ...................... 14
Storage ................................................. 15
Troubleshooting ................................... 16
Repair Parts .......................................... 36
Parts Ordering ...................... Back Cover
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
I.GENERAL OPERATION
Read, understand, and follow all
instructions on the machine and in the manual(s) before starting. Be thor-
oughly familiar with the controls and the proper use of the machine before starting.
Do not put hands or feet near or under
rotating parts. Keep clear of the discharge opening at all times.
Only allow responsible individuals, who are familiar with the instructions, to
operate the machine.
Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown by the
blade.
Be sure the area is clear of other people before mowing. Stop machine if
Do not operate the mower when barefoot or wearing open sandals.
Always wear substantial foot wear.
Do not pull mower backwards unless absolutely necessary. Always look
down and behind before and while moving backwards.
Do not operate the mower with proper guards, plates, grass catcher or other safety protective devices in place.
See manufacturer's instructions for proper operation and installation of
accessories. Only use accessories approved by the manufacturer.
Stop the blade(s) when crossing gravel drives, walks, or roads.
Stop the engine (motor) whenever you leave the equipment, before cleaning
the mower or unclogging the chute.
Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Never operate machine in wet grass. Always be sure of your footing: keep a
firm hold on the handle and walk; never run.
Disengage the self-propelled mecha- nism or drive clutch on mowers so
equipped before starting the engine (motor).
If the equipment should start to vibrate abnormally, stop the engine (motor)
and check immediately for the cause. Vibration is generally a warning of
trouble.
Always wear safety goggles or safety glasses with side shields when operat- ing mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip and fall accidents which can result in
severe injury. All slopes require extra caution. If you feel uneasy on a slope, do
not mow it. DO:
Mow across the face of slopes: never up and down. Exercise extreme caution
when changing direction on slopes.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or embankments. The operator could lose
footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced footing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the trimming area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and while walking backwards, look behind and down for small
children.
Never allow children to operate the machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICES
Use extra care in handling gasoline
and other fuels. They are flammable and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine
to cool before refueling. Do not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire
away from the plug to prevent acciden- tal starting.
Keep nuts and bolts, especially blade attachement bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never attempt to make wheel height adjustments while the engine (motor) is running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Q
Do not change the engine governor setting or overspeed the engine.
3
_Look for this symbol to point out
importantsafety precautions. It means CAUTION!!! BECOMEALERT!!! YOUR
SAFETYISINVOLVED.
A CAUTION: Always disconnect spark
plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.
AWARNING: Engineexhaust, some of its constituents, and certain vehicle
components contain or emit chemicals knownto the State of Californiato cause
cancer and birth defects or other reproductive harm. AWARNING: Battery posts, terminals anc
relatedaccessories contain lead and
lead compounds, chemicals known to the State of Californiato cause cancer and
birth defectsor other reproductiveharm. Wash hands after handling.
These accessories were available when this lawn mower was produced. They are not
shipped with your mower. They are also available at most Sears retail outlets and service centers. Most Sears stores can also order repair parts for you, when you provide the model number of your lawn mower. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWNMOWERS
LAWN MOWER MAINTENANCE
MUFFLERS AIR FILTERS SPARK PLUGS
BELTS BLADES BLADE ADAPTERS WHEELS ENGINE OIL
Read these instructions and this manual in its entirety before you attempt to assemble
or operate your new lawn mower. IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been as-
sembled at the factory with the exception of
those parts left unassembled for shipping
purposes. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened
_/! GRASS CATCHERS
_/ SIDE DISCHARGE
MULCHER KITS
FOR
LAWN MOWERS
securely. Use the correct tools as neces-
sary to ensure proper tightness. All parts such as nuts, washers, bolts, etc., neces- sary to complete the assembly have been placed in the parts bag.
TO REMOVE LAWN MOWER FROM
CARTON
Remove loose parts included with
mower.
Cut down two end corners of carton and lay end panel down flat.
4
STABILIZER
GAS CANS
Remove all packing materials except padding between upper and lower
handle and padding holding operator presence control bar to upper handle.
Roll lawn mower out of carton and check carton thoroughly for additional
loose parts.
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
Raise handles until lower handle section locks into place in mowing
position.
Remove protective padding, raise
upper handle section into place on lower handle and tighten both handle
knobs.
Remove handle padding holding
operator presence control bar to upper handle.
Your lawn mower handle can be adjusted for your mowing comfort.
Refer to "Adjust Handle" in the Service
and Adjustment section of this manual.
Operator presence control bar
Upper handle
Lift up
Mowing position
Lower handle
5
KNOWYOUR LAWN MOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the
location of various controls and adjustments. Save this manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Engine zone control cable
presence control bar
Starter handle_
Gasoline filler cap
Engine oil plug Pnmer
using
Wheel adjuster
(on each wheel)
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.
MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Commis sion. The blade turns when the engine is running.
Operator presence control bar - must be
held down to the handle to start the engine. Release to stop the engine.
Primer - pumps additional fuel from the
carburetor to the cylinderfor use when startinga cold engine.
Starter handle - used for startingthe engine.
The operation of any lawn mower can result in foreign objects thrown
intothe eyes, which can result in
severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend a wide vision
safety mask over spectacles or standard safety glasses.
HOWTO USEYOUR LAWN MOWER ENGINE SPEED CONTROL
The engine speed was set at the factory for optimum performance. Speed is not adjustable.
ENGINE ZONE CONTROL A, CAUTION. Federal regulations require
an engine control to be installed on this lawn mower in order to minimize the risk
of blade contact injury. Do not under any circumstances attempt to defeat the
function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower.
TO ADJUST CU'B'ING HEIGHT
Raise wheels for low cut and lower wheels for high cut.
* Adjust cutting height to suit your require-
ments. Medium position is best for most lawns.
To change cutting height, squeeze adjuster lever toward wheel. Move wheel up or down to suit your requirements. Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped) allow lever to be positioned between the
plate tabs.
Lower wheels for Plate tab high cut
Lever
Raise wheels for low
cut
NOTE: Your lawn mower has been
shipped ready for mulching operation. To convert to discharging operation, you
must install the discharge deflector attachment included with your mower.
TO CONVERT TO DISCHARGING
MOWER
Your mower is shipped ready to be used as a mulcher. To convert to bagging or discharging:
Lift discharge guard and remove mulcher plate.
Mower can now be used for side discharging or optional grass catcher
can be attached.
To return to mulching operation, simply reinstall mulcher plate as shown.
_,CAUTION" Do not run your lawn mower without discharge guard,
approved grass catcher or mulcher plate in place.
Discharge guard
Mu[cher plate
BEFORE STARTING ENGINE
OIL
Your lawn mower is shipped without oil in the engine.
Be sure mower is level and area around oil fill is clean.
Remove engine oil plug and fill to the top of slot in filler hole.
NOTE: Allow oil to settle down into engine for accurate reading.
Engine holds 20 ozs. of oil. For type and grade of oil to use, see "ENGINE"
in maintenance section of this manual.
Pour oil slowly. Do not over fill.
Check oil level before each use. Add oil if needed.
Reinstall engine oil plug and tighten.
Change the oil after every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions.
7
ADD GASOUNE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be
used within 30 days to assure fuel freshness.
AWARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an
engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the fuel tank, start the engine and let it run until fuel lines and
carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in fuel tank
or permanent damage may occur.
ACAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE
NOTE: Due to protective coatings on the
engine, a small amount of smoke may be
present during the initial use of the product and should be considered
normal.
To start a cold engine, push primer three (3) times before trying to start.
Use a firm push. This step is not usually necessary when starting an engine which has already run for a few
minutes.
Hold operator presence control bar
down to the handle and pull starter
handle quickly. Do not allow starter rope to snap back.
To stop engine, release operator presence control bar.
NOTE: In cooler weather it may be necessary to repeat priming steps. In
warmer weather over priming may cause flooding and engine will not start. If you
do flood engine, wait a few minutes before attempting to start and do not repeat priming steps.
Engine oil Gasoline filler plug cap
8
MOWING TIPS
Under certain conditions, such as very tall grass, it may be necessary to raise
the height of cut to reduce pushing
effort and to keep from overloading the engine and leaving clumps of grass
clippings. It may also be necessary to
reduce ground speed and/or run the lawn mower over the area a second
time.
For extremely heavy cutting, reduce the width of cut by overlapping previously
cut path and mow slowly.
For better grass bagging and most cutting conditions, the engine speed
should be set in the fast position.
For side discharge lawn mowers,
cutting in a counter-clockwise direction, starting at the outside of the area to be cut, spreads grass clippings more evenly and puts less load on the engine. To keep clippings off of
walkways, flower beds, etc., make the first cuts in a clockwise direction.
Pores in cloth grass catchers can
become filled with dirt and dust with use and catchers will collect less grass.
To prevent this, regularly hose catcher off with water and let dry before using.
Keep top of engine around starter clear
and clean of grass clippings and chaff.
This will help engine air flow and
extend engine life.
MULCHING MOWING TIPS IMPORTANT: Forbest performance, keep
mower housing free of built-up grass and
trash. See "Cleaning" in MAINTENANCE section of this manual.
The special mulching blade will recurthe grass clippings many times and reduce them in size so that as they fall onto the
lawn they will disperse into the grass and not be noticed. Also, the mulched grass
will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the
blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to
mow your lawn is the early aftemoon. At this time the grass has dried and the newly
cut area will not be exposed to the direct
sun.
For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades. If the lawn is overgrown it will be necessary to raise the height of cut to
reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut
by overlapping previously cut path and mow slowly.
Certain types of grass and grass condi- tions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.
Change your cutting pattem from week to week. Mow north to south one week then
change to east to west the next week. This will help prevent matting and graining of
the lawn.
'_'_l_f(l_"_,_'_--'_ Max. 1/3
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