Craftsman 917387301 Owner’s Manual

Owner's Manual
[RI:IFTSMANo
6.0 HORSEPOWER 22" REAR DISCHARGE
ROTARY LAWN MOWER
Model No.
917.387301
Safety
Maintenance
EspaSol
Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Warranty 2 Product Specifications 11 Safety Rules 2 Service and Adjustments 13
Assembly 4 Storage 14
Operation 6 Troubleshooting 15 Maintenance Schedule 10 Repair Parts 32
Maintenance 10 Parts Ordedng BackCover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship. If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase° This Warranty does not cover: . Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary' because of operator abuse or negligence, including bent crank- shafts and the fa[ture to maintain the equipment accordinq to. the instructions con+
tained in the owner's manual,
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only while this product is in use in the United States,
This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state. +, SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
,i
TRAINING:
Read this operator's manual carefufly+ Become familiar with the controls and
know how to operate your mower
properly. Learn how to quickly stop mower°
o Do not allow children to use your mower.
Never allow adults to use mower without proper instructions.
o Keep the area of operation clear of all
persons, especially small children and pets.
o Use mower only as the manufacturer
intended and as describedin this manual.
o Do not operate mower if it has been
dropped or damaged in any manner°
Always have damage repaired before
using your mower.
- Do not use accessory attachments that are not recommended by the manufac-
turer. Use of such attachments may be hazardous.
° The blade turns when the engine is
running.
PREPARATION:
° Always thoroughly check the area to be
mowed and clear it of a!l stones, sticks, wires, bones, and other foreign objects, These objects wil! be thrown by the blade
and can cause severe injury.
Always wear safely glasses or eye shields when starting and while using
your mower.
° Dress properly. Do not operate mower
when barefoot or wearing open sandals. Wear only solid shoes with good traction
when mowing+
Check fuel tank before starting engine. Do not fill gas tank indoors, when the
engine is running or when the engine is
o
hot° Allow the engine to coot for several minutes before filling the gas tank. Clean
off any spilled gasoline before starting the engine.
Always make wheel height adjustments before starting your mower. Never
attempt to do this while the engine is running_
Mow only in daylight or good artificial light.
OPERATION'.
° Keep your eyes and mind on your mower
and the area being cut. Do not let other interests distract you.
° Do not mow wet or slippery grass. Never
run while operating your mower. Always be sure of your footing -- keep a firm
hold on the handles and walk,
° Do not put hands or feet near or under
rotating parts. Keep clear of the discharge opening at all times.
° Always stop the engine whenever you
leave or are not using your mower, or before crossing driveways, walks, roads,
and any gravel--covered areas_
, Never direct discharge of material toward
bystanders nor allow anyone near the mower while you are operating it.
° Before cleaning, inspecting, or repairing
your mower, stop the engine and make absolutely sure the blade and all moving
parts have stopped. Then disconnect the
spark plug wire and keep it away from the spark plug to prevent accidental starling.
° Do not coniinue to run your mower if you
hit a foreign object. Fellow the procedure outlined above, then repair any damage before restarting and operating you
mower.
° Do not change the govemor settings or
overspeed the engine. Engine damage or personal injury may result.
° Do not operate your moWer if it vibrates
abnormally, Excessive vibration is an indication of damage; stop the engine,
safely check for the cause of vibration and repair as required.
° Do not run the engine indoors. Exhaust
fumes are dangerous,
o Never cut grass by pulling] the mower
towards you. Mow across the face of slopes, never up and clown or you might lose your footing. Do not mow exces-
sively steep slopes. Use caution when operating the mower on uneven terrain or
when changing directions-- maintain good footing.
Never operate your mower without proper guards, plates," grass catcher or
other safety devices in place,
MAINTENANCE AND STORAGE: ° Check the blade and the engine mount-
ing bolts often to be sure they are lightened properly.
Check all bolts, nuts and screws at frequent intervals for proper tightness to
be sure mower is in safe working condition.
o Keep all safety devices in place and
working.
To reduce fire hazard, keep the engine free of grass, leaves or excessive grease
and oil.
° Check grass catcher often for deteriora-
tion and wear and replace worn bags. Use only replacement bags that are
recommended by andcomply with specifications of the manufacturer of your
mower.
° Always keep a sharp blade on your
mower°
o Allow engine to cool before storing in any
enclosure.
, Never store mower with fuel in the tank
inside a building where fumes may reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, etc.
CAUTION; Always disconnect spark plug
wire and place wire where it cannot contact spark plug in order to prevent accidental
starting when setting up, transporting, adjusting Or making repairs,
WARNING = The engine exhaust from this product
contains chemicals known to the State of California to cause cancer, birth defects, or
other reproductive harm.
Theseaccessorieswereavailablewhenthis lawnmowerwasproduced,Theyarealso
availableatmostSearsretailoutletsand
order repair parts for you, when you provide the model number of your lawn mower.
Some of these accessories may not apply
servicecenters.MostSearsstorescanalso to your lawn mower.
LAWN MOWER PERFORMANCE .................
CLIPPING DEFLECTOR
FOR,,,,REAR,DISCHARGE LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS
i H Hi
BLADE ADAPTERS
IMPORTANT: This cutting machine is
capable of amputating hands and feet and throwing objects, Failure to observe the following safety instructions could result in
serious injury or death. Safety standards require operator pres- ence controls to minimize the risk of injury. Your unit is equipped with such controls.
Do not attempt to defeat the function of the
operator presence controls under any circumstances,
Read these instructions and this manual in
its entirety before you attempt to assemble or operate your new lawn mower. Your new
lawn mower has been assembled at the
factory with the exception Of those parts left
unassembled for shipping purposes. All
parts such as nuts, washers, bolts, etc,,
necessary to complete the assembly have
MULCHER KITS
! SIDE DISCHARGE i LAWN MOWERS
AIR FILTERS
FOR
GRASS CATCHERS
WHEELS
, STABILIZER
GAS CANS
, ,1,,
........., , , i,_ ,,, ,
SPARK PLUGS
ENGfNEOIL
been placed in the parts bag. To ensure safe and proper operation of your lawn
mower, all parts and hardware you as- semble must be tightened securely. Use the
correct tools as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM CARTON
Remove loose parts included with mower.
Cut down two end comers of carton and
lay end panel down flat.
Remove all packing materials except padding between upper and lower
handle and padding holding operator presence control bar to upper handle.
Roll lawn mower out of carton and check carton thoroughly for additional loose
parts,
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: Untold handles carefully so
as not to pinch or damage control cables.
Raise handles until lower handle section locks into place in mowing position.
Remove protective padding, raise upper handle section into place on lower
handles and tighten both handle knobs,
, Remove handle padding holding operator
presence control bar to upper handle.
Your lawn mower handle can be adjusted for your mowing comfort° Refer to "Adjust Handle" in the Service and Adjustment
section of this manual,
Operator presenc_...,._...-_,_ control bar"-"-'- ,.._ J''.,
Upper handle-__ Lift up i_
u,,u.rg
TO INSTALL ATTACHMENTS
Your lawnmower was sl_ipped readyto be used as a mu[cheroTo convertto bagging or
discharging:
Open rear door and remove mulcher plug. Store mulcher plug in a safe place°
. You can now install catcher or optional
clipping deflector°
° To return to mulching operation, install
mulcher plug into discharge opening of mower, fAgL
CAUTION: Do not run your lawn mower
without mulcher plug In place or approved clippingdeflector or grass catcher in place. Never attempt to operate the lawn mower with
the reardoor removed or propped open.
" _T -_'' _=,_' position handle -_,_-_ _ _',
KNOWYOUR LAWN MOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER, Compare the illustrations with your lawn mower to familiarize yourself with the location
of various controls and adjustments. Save this manual for future referenoe,
__. iiil'lUll'l ,1111111 _ rll[ll I ill i iil1,1111111,11,1111 .......
These symbols may appear on your lawn mower or in literature supplied with the product, Learn and understand their meaning.
CAUTtON ENGINE ENGINE FAST SLOW CHOKE FUEL OIL ,DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Operator presence contro{bar
Engine zone control cable
Starter handle
Handle
Air filler
Mulcher _lug
Engine
with dipstick
Lawn mower housing
Wheel adjuster (on each wheel)
4.J IIII11 II ' r ....... _ .............
MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk.obehind power lawn mowers conform to the safety standards of the American
National Standards Institute and the UoSoConsumer Product Safety Commission, The blade
!urn,.s,when the engine is running ......._.,.
Operator Presence Control Bar- must be held down to the handle to start the engine. Release to stop the engine.
Primer- pumps additional fuel from the
Starter Handle - used for starting the engine. Mulcher Plug - located at the discharge
opening must be removed when converting to bagging or discharging operation.
carburetor to the cylinder for use when starting a cold engine.
Theoperationofanylawnmowercan resultin foreignobjeclsthrownintotheeyes,whichcan
resultinsevereeyedamage.Alwayswear
safetyglassesoreyeshieldswhileoperating yourlawnmowerorperforminganyadjust- mentsorrepairs,Werecommendawide visionsafetymaskoverthespectaclesor
standardsafetyglasses,
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED CONTROL
The engine speed was set at the factory
for optimum performance, Speed is not adjustable.
ENGINE ZONE CONTROL
CAUTION: Federal regulations require an engine control to be installed on this lawn
mower inorder to minimize the risk of blade contact inju_o Do not under any circumstances
attempt to defeat the function of the operator
control, The blade turns when the engine is
running.
Your lawn mower is equipped with an operator presence control bar which
requires the operator to be positio6ed behind the lawn mower handle to start and
operate the lawn mower,
TO ADJUST CUTTING HEIGHT '
Raise wheels for low cut and lower wheels for high cut,
Adjust cutting height to suit your require- ments, Medium position is best for most
lawns
° To change cutting height, squeeze adjuster
lever toward wheel. Move wheel up or down to suit your requirements. Be sure all wheels
are in the same setting,
NOTE: Adjuster is properly positioned when
plate tab inserts into hole in lever. Also, 9- pos_on adjusters (if so equipped) allow lever to be positioned between the plate tabs.
Lower Wheels for High Cut
Lever
Raise Wheels for Low Cut
TO ATTACH GRASS CATCHER
Close the flip lid, Rip lid must be closed while operating lawn mower°
Lift the rear door on the mower housing and place the grass catcher frame onto the
formed tabs on the rear door hinge bracket°
° The grass catcher is secured to the lawn
mower housing when the rear door is lowered onto the grass catcher frame.
CAUTION: Do not run your lawn mower
without dipping deflector or approved grass catcher in place. Never attempt to operate the
lawn mower with the rear door removed or propped open.
Hinge bracket
Formed
tabs
TO EMPTY GRASS CATCHER , To remove grass catcher, release operator
presence control bar to stop engine.
Lift up rear door and remove the grass catcher by the handle.
NOTE: Do not drag the bag when emptying; it will cause unnecessary wear,
r door
Grass catcher frame
i
BEFORESTARTING ENGINE
OIL Your lawn mower is shipped without oil inthe
engine°
Be sure mower islevel and area around oil fill is clean,
Remove engine oil cap w/dipstick and fill to the full line on the dipstick"
° Use 20 ozs. of ClioFor type and grade of oil
to use, see "ENGINE" in Maintenance section of this manual.
° Pouroil slowly. Do not over fill. ° Check oil _evelbefore each use. Add oi! if
needed. Fill to full line on dipstick,
To read proper level, tighten engine oil cap
each time.
° Reinstall engine oil cap and tighten.
Change the oil after every 25 hours of
operation or each season. You may need to change the oil more often under dusty,
dirty conditions
GAS ° Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane, Do not mix oil "withgasoline. Purchase fuel in quantities that can be used
within 30 days to assure fuel freshness.
WARNING; Experience indicates that alcohol blended fuels (called gasohol or using
ethanol or methanol) can attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fue_system of an engine while in storage°
To avoid engine problems, the fuel system should be emptied before storage of 30 days
or longer. Drain the fuel tank, start the engine and let it run until fue! lines and carburetor are
empty. Use fresh fuel next season. See Storage Instructions for additional information.
Never use engine or carburetor cleaner products in fuel tank or permanent damage
may occur.
TO START ENGINE
-ro start a cold engine, push primer five (5) times before trying to start. Use a firm push.
This step is not usually necessary when starting an engine which has already run for
a few minutes.
Hold operator presence control bar down to the handle and .pull starter handle quickly.
Do not allow starter rope to snap back.
To stop engine,1 release operator presence control bar.
NOTE: In cooler weather it may be neces-
sary to repeat priming steps, in warmer weather over priming may cause flooding and
engine will not start. Ifyou do flood engine, wait a few minutes before attempting to start
and do not repeat priming steps
MOWING TIPS
Under certain conditions, such as very tall
grass, it may be necessary to raise the height of cut to reduce pushing effort and to
keep from overloading the engine and leaving clumps of grass clippings.
For extremely heavy cutting, reduce the width of cut and raise the rear of the lawn
mower housing one (1) wheel adjuster setting higher than the front for better discharge of grass.
When using a rear discharge lawn mower in moist, heavy grass, dumps of cut grass
may not enter the grass catcher. Reduce ground speed (pushing speed) and/or run
the lawn, mower over the area a second time_
o If a trail of grass clippings is left on the right
side of a rear discharge lawn mower, mow in a clockwise direction with a small overlap
to collect the clippings on the next pass.
° Keep top of engine around starter clear and
clean of grass clippings and chaff. This will help engine air ffow and extend engine life.
° Pores in cloth grass catchers can become
filled with dirt and dust with use and catchers will collect less grass. To prevent
this, regularly hose catchers off with water and let dry before using,
o
MULCHING MOWING TIPS IMPORTANT: For best performance, keep
mower housing free of built-up grass and trash. Clean UNDERSIDE OF MOWER HOUSING
after each use° See "Cleaning" in MAINTENANCE section of this manual,
The special mulching blade will recut the grass clippings many times and reduce
them in size so that as they fall onto the
lawn they will disperse into the grass and not be noticed. Also, the mulched grass will
biodegrade quicldy to provide nutrients for
the lawn. Always mulch with your highest
engine (blade) speed as this will provide the best recutting action of the blades.
. Avoid cutting your lawn when it is wet, Wet
grass tends to form clumps and interferes with the mulching action. The best time to mew your lawn is the eady afternoon. At this
time the grass has dded and the newly cut area will not be exposed to the direct sun.
o Forbest results,adjust the lawn mower
cuttingheight so that thelawn mower cuts
off only thetopone-third of the grass blades.
Ifthe lawn isovergrown it willbe necessary to raisethe height of cut to reduce pushing efforl and to keep from overloading the
engine and leaving clumps of mulched grass. For extremetyheavy mulching,
reduce your width of cut, mow slowly and raise the rearof the lawn mower one wheel
adjuster setting higher than the front.
Certaintypes of grass and grass conditions may requirethat an area be mulched a second time tocompletely hide the
clippings. When:doing a second cut, mow across or perpendicular to the firstcut path.
Change yourcutting patternfrom week to week, Mow northto south one week then
change to easttowest the nextweek, This will help prevent matting and graining of the
lawn.
MAX 1/3
MAINTENANCE SCHEDULE ___"_._O_._ _"
REGULARSERWCE....... .____ ATES
Check for Loose F,aslsners II/ .... If . [ ..........
Clean/inspect GmsB Catcher
..V__.J#_ v'
M ,€lean Lawn Mower ............... tf If ......
O Glean Under Drive Cover
CheCk drive belt/pulleys
W (Power-prop,elted Mowers) ,
(P0wer-Propelled Mowers} _ ; = . _ ;__..____
R Check/Sharpen/Replace Blade ..... , ..... , ....... ......
Lubrication Chad V' Iv# .....
ctean eatteryiRecharge
(He=ri p Start Mowers ! ...... _.... !/ 1/'4
Check EnBln,e O!!,L,evel __ .............
N _ Oly V'_,=
I Inspect Muffler _ ........
N CieanorFlephce"Spark Plug __.._
E Rap ace Air Filter Paper Cartridge 1/2
'1,,Ct_nllo rnc_omilanwijen operating Lm,dara tmaW loador tn Nob emblent lamporatur_s
2 - Service mor_ oflor= w_=.n opmrat|n_ IP,dtdy o_dL_ ¢_r,d_ionm 0 ,,Flcplm; ==b_ mo_o _llen wharf _J _ ser_y €.oR
4 - Ch_rg_148 t'iou_ at st!_ ,of _o.=t.on
GENERAL RECOMIVIENDATIONS The warranty on this lawn mower does not
cover items that have been subjected to operator abuse or negligence.To receive ful!
value from the warranty, operator must maintain
mower as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your unit,
All adjustments in the Service and Adjustments section of this manual should be
checked at least once each season.
Once a year, replace the spark plug, replace air filter element and check blade for wear. A
new spark plug and clean!new air filter element assures proper air-fuel mixture and
helps your engine run better and last longer.
Follow the maintenance schedule in this
manual.
BEFORE EACH USE
a Check engine oil level
Check for loose fasteners_
LUBRICATION Keep unit wel! lubricated (See "LUBRICATION
CHART").
...... v' . _ ....
(_ SPRAYLUBRICANT
IMPORTANT: Do not oil or grease plastic
wheel bearings. VL_ous lubricants will attract dust anddirtthat will shorten the life of the self
lubricatingbearings. Ifyou feel they must be lubricated,useonly a dry,powdered graphite
typelubricantsparingly.
LUBRICATION CHART
Wheel adjusters
(_) Brake spring
bracket
gtne o{I
(_1 Rear (_ Handle bracket
door hinge mounting pin
SAE30 MO[OROIL REFERTO ENGINE .- MAINTENANCE SECTION.
PRODUCT SPECIFICATIONS
_ODEL NUMBER 917.38"7301
SERIAL NUMBER DATE OF PURCHASE
HORSEPOWER: 6,,0 DISPLACEMENT: 11.5 CU,. IN.
GASOLINE CAPACITY/TYPE: 1.5 QUARTS
UNLEADED REGULAR
OIL TYPE (API-SF!SG/SH): SAE 30 (ABOVE 320F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: 20 OZS. SPARK PLUG(GAP: .030") CHAMPION RJt9LM OR J19LM
VALVE CLEARANCE: IN'fAKE: .004" - ,008"
EXHAUST; .004" - ,008"
SOLID STATE IGNITION
AIR GAP: ,0!25 IN.
BLADE BOLT TORQUE: 35°40 FT. LBS.
The model and serial numbers will be found on a decal attached to the rear of the lawn mower housing.Record both serial number and date of purch&se in space
provided above.
..AWN MOWER
Always observe safety rdtes when pedorming any maintenance.
TIRES
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber,
. Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
BLADE CARE For best results, mower blade must be kept
sharp. Replace bent or damaged blades.
TO REMOVE BLADE
Disconnect spark plug wire from spark plug and place wire where it cannot come in
contact with spark plugo
, Turn lawn mower on its side. Make sure air
filter and carburetor are up.
Use a wood block betweeh blade and mower housing to prevent blade from
turning when removing blade bolt.
Protect your hands with gloves and/or wrap blade with heavy cloth
° Remove blade bolt by turning counter-
c{ockwise, Use a 9/16" box or open-end
wrench.
. Remove blade and attaching hardware
(bolt, lock washer and hardened washer).
NOTE: Remove the blade adapter and check the key inside hub of blade adapter.
The key must be in good condition to work
properly, Replace adapter if damaged.
TO REPLACE BLADE
Position the blade adapter on the engine crankshaft. Be sure key in adapter and
keyway in crankshaft are aitgned.
Posffion blade on the blade adapter aligning the two (2) holes in the blade with the raised tugs on tt_e adapter,
, Be sure the trailing edge is up toward the
engine.
Install the blade bolt with the lock washer and hardened washer into blade adapter
and crankshaft.
o Use block of wood between blade and
lawn mower housing and t_ghten the blade bolt, turning clockwise.
= The recommended tightening torque is 35-
40ft. Ibs.
IMPORTANT: Blade bolt is grade 8 heat treated.
11
NOTE: We do not recommend sharpening
blade- but if you do, be sure the blade is balanced.
TO SHARPEN BLADE
Care should be taken to keep the blade balanced. An unbalanced blade will cause
eventual damage to lawn mower or engine.
The blade can be sharpened with a file or on a grinding wheel, Do not attempt to sharpen while on the mower.
To check blade balance, drive a nail into a beam or wall. Leave about one inch of the
straight nail exposed. Place center hole of blade over the head of the nail. If blade is
balanced, it should remain in _ horizontal position° tf either end of the blade moves
downward, sharpen the heavy end until the
blade is balanced.
GRASS CATCHER
, The grass catcher may be hosed with
water, but must be dry when used°
Check your grass catcher oftenfor damage
or deterioration. Through normal use itwill
wear. If catcher neL=dsreplacing, replace
onlywith a manufacturer approved replacement catcher. Give the lawn mower
model number when ordering°
Blade Crank shaft adaptor ,_
NOTE: Although multi--viscosity oils (5W30, 10W30 etc.) improve starling in
cold weather, these multi--viscosity oils will result in increased oil consumption
when used above 32°E Check your
engine oil level more frequently to avoid possible engine damage from running low
on oil. Change the oil after every 25 hours of opera-
tion or at least once a year if the lawn mower is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and after each five (5)
hours of continuous use. Tighten oil plug securely each time you check the oil level.
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to drain oil, drain fuel tank by running engine
until fuel tank is empty.
* Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with spark plug.
o Remove engine oil cap; lay aside on a
clean surface.
, Tip lawn mower on its side as shown
and drain oil into a suitable container. Rock lawn mower back and forth to
remove any oil trapped inside of engine.
° Wipe oft any spilled oil on lawn mower
and on side of engine.
, Fill engine with oil. Fill only to the "FULL"
line on the dipstick. DO NOT OVER FILL.
Replace engine oil cap.
Reconnect spark plug wire to spark
Bolt Crank
Lockwasher Hardened Blade shaft
washer Trailing adaptor
edge
ENGINE
LUBRICATION Use only high quality detergent oil rated
with API service classification SF, SH or SG. Select the oil's SAE viscosity grade according to your expected Operating temperature,
SA_ VISCOSITY GRADES
plug
Container
AIR FILTER Your engine will not run properly and may
be damaged by using a dirty air filter.
Replace the air filter every year, more
often if you mow in very dusty,dirty
conditions. Do not wash airfilter.
TO CHANGE AIR FILTER
Remove the air _ter cover by turning counterclockwise to the stop and pull
away from collar.
Remove filter from inside of cover, Clean the instde of the cover and the
collar to remove any dirt accumulation.
"i+'3
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