Craftsman 917386081 Owner’s Manual

Owner's Manual
ICRRFTSMRN°IMOWER
ROTARY LAWN
4.0 Horsepower 20" Side Discharge
Model No.
917.386081
CAUTION:
Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
Warranty ................................................. 2
Safety Rules ........................................ 2-4
Assembly / Pre-Operation ................... 4-8
Operation ........................................... 9-11
Maintenance Schedule ........................ 12
Maintenance .................................... 12-15
LIMITED ONE YEAR WARRANTY ON CRAFTSMAN POWER MOWER For one year from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workman-
ship. If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase. This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest Sears Service Center/Department in the United States. This warranty applies only while this product is used in the United States.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
Product Specifications .......................... 13
Service and Adjustments ...................... 15
Storage ............................................ 16-17
Troubleshooting .............................. 17-18
Repair Parts ..................................... 36-41
Sears Service ......................... Back Cover
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
_,Look for this symbol to point out important safety precautions. It means
CAUTIONH! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.
WARNING: In order to prevent
accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and
place wire where it cannot contact spark plug.
_I,WARNING: Engine exhaust, some of its constituents, and certain vehicle '_ .
components contain or emit chemicals known to the State of California to cause
cancer and birth defects or other repro- ductive harm.
_I,WARNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
=0ACAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine
has stopped. To avoid severe burns on
contact, stay away from these areas.
2
I. GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the
manual(s) before starting. Be thor-
oughly familiar with the controls and
the proper use of the machine before
starting.
Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
Only allow responsible individuals, who are familiar with the instructions, to
operate the machine.
Clear the area of objects such as rocks, toys, wire, bones, sticks, etc.,
which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Do not operate the mower when
barefoot or wearing open sandals. Always wear substantial foot wear.
Do not pu_l mower backwards unless absolutely necessary. Always look
clown and behind before and while moving backwards.
Do not operate the mower without proper guards, plates, grass catcher or
other safety protective devices in place.
See manufacturer's instructions for proper operation and installation of
accessories. DO NOT use accessories that are not recommended by the
manufacturer of your mower, such as de-thatcher blade attachments, which
can be hazardous and damage the
mower.
Stop the blade(s) when crossing gravel drives, walks, or roads.
Stop the engine (motor) whenever you leave the equipment, before cleaning
the mower or unclogging the chute.
Shut the engine (motor) off and wait until the blade comes to complete stop
before removing grass catcher.
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drugs.
Never operate machine in wet grass.
Always be sure of your footing: keep a firm hold on the handle and walk; never
run.
Disengage the self-propelled mecha- nism or drive clutch on mowers so
equipped before starting the engine
(motor).
If the equipment should start to vibrate abnormally, stop the engine (motor)
and check immediately for the cause.
Vibration is generally a warning of trouble.
Always wear safety goggles or safety
glasses with side shields when operat- ing mower.
II. SLOPE OPERATION Slopes are a major factor related to slip
and fall accidents which can result in severe injury. All slopes require extra
caution. If you feel uneasy on a slope, do
not mow it.
DO:
Mow across the face of slopes: never up and down. Exercise extreme caution
when changing direction on slopes.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or
embankments. The operator could lose footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced
footing could cause slipping,
III. CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where you last saw them.
Keep children out of the trimming area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and while walking backwards, look behind and down for small children.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
3
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive,
-Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke,
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Never make adjustments or repairs
with the engine (motor) running.
Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never attempt to make wheel height adjustments while the engine (motor) is running.
Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Do not change the engine governor setting or overspeed the engine.
(1)
Lowel
Handle
Parts packed separately in carton
(1) Engine Zone
Control Cable
4
(1) Discharge
Guard
C4)Wheels
Parts Bag contents not shown full size
(4) Wheel
Height
Adjusters
Parts Bag contents shown full size
(2) Hex Bolts 1/4-20
Upstop Bracket
(1) Upstop
Bracket
Discharge Guard
(2) Washers 3/4" Dia.
Rope Guide
e(l) Rope
T
(2) Wing Nuts
©
(2) Locknuts 1/4-20
m
Wheels
[1) Hex Washer Head
Self-tapping Screw
#10-24 x 1/2
j_ Wheel Adjusters
'\
_....... / (4) Locknuts
(2) Washers 1-1/4" Dia. 3/8-16
\
\
z,
(1) Locknut
1/4-20
(4) Flange Locknuts 3/8-16
(4) Wheel Adjuster Knobs
Handles
(2) Hairpin Cotters
5
ACAUTION: Do not operate this mower
without the discharge guard or an entire approved grass catcher in place. These
guards are for your protection and are required by the American National
Standards Institute and Consumer
Products Safety Commission.
ACAUTION: Disconnect spark plug wire from spark plug and place wire where it
cannot come in contact with plug.
Read these instructions and this manual in its entirety before you attempt to
assemble or operate your new lawn
mower. IMPORTANT: This lawn mower is
shipped WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been as- sembled at the factory with the exception
of those parts left unassembled for shipping purposes. All parts such as nuts,
washers, bolts, etc., necessary to com- plete the assembly have been placed in
the parts bag. To ensure safe and proper operation of your lawn mower, all parts
and hardware you assemble must be tightened securely. Use the correct tools
as necessary to ensure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes are listed. (1) 5/16" Wrench (1) Adjustable Wrench
(1) 7/16" Wrench (1) 9/16" Wrench (1) 1/2" Wrench (1) 3/4" Wrench
When right hand or left hand is men- tioned in this manual, it means when you
are standing in the operating position, behind the handle.
UNPACK CARTON
1. Remove all loose parts from carton.
2. Examine all items. Compare with list of unassembled parts and hardware.
3. Remove lawn mower housing with care. Avoid touching blade under
housing. Always wear gloves or other protection when working under or
lifting mower.
ASSEMBLE LOWER HANDLE
NOTE: The holes in lower handle are off
center to allow different height positions.
1. To install lower handle onto the
handle brackets squeeze the bottom ends of lower handle towards each
other until the lower handle will slip onto the mounting pins.
2. Position the lower handle in the mowing position.
3. Install the two hairpin cotters onto mounting pins.
Mowing position
(_'_ Mowing F_ ', position /
, ;,
Hairpin
Mounting=
pin
ASSEMBLE UPPER HANDLE
1. Position upper handle over lower
ASSEMBLE UPSTOP BRACKET
2. Position upstop bracket on the left
3. Install the hex washer head screw into
LOW POSITION
SQUEEZE
TO INSTALL
Hairl:
handle with small hole for mounting up-stop bracket to left side and
assemble handle bolts and wing nuts. Tighten securely.
inside of upper handle as shown.
the hole in up-stop bracket and upper
handle. Tighten securely.
HIGH POSITION
6
AS VIEWED FROM FRONT OF MOWER
ASSEMBLE WHEELS
1. Install wheels on threaded adjuster
axle arms.
2. Secure each wheel with flanged Iocknut. Tighten securely.
3. Assemble adjustment knobs to adjuster levers by pressing on or
tapping lightly.
\
Hex \ washer
head \ screw
ASSEMBLE ADJUSTERS TO MOWER DECK
Look carefully at the four (4) adjuster assemblies. Notice that there are two (2)
different types. Type I is for the right rear and left front. Type II is for the right front
and left rear.
1. Place each adjuster in the middle
adjustment position.
2. Position appropriate adjuster at each corner of mower.
3. Install each adjuster with adjuster bolt
and tab in deck holes as shown and secure with 1-1/4" washer (rear
adjusters only) and 3/8-16 Iocknut. Tighten all adjusters securely.
Axle arm
Flanged Iocknut
A_ustment
knob
Wheel
ASSEMBLE DISCHARGE GUARD
1. Place discharge guard on top of lawn mower discharge opening.
2. Install two (2) 1/4-20 x 3/4 hex bolts through housing and discharge guard.
3. Install two (2) 3/4" diameter washers and two (2) 1/4-20 Iocknuts. Tighten securely.
Washers
Type I
1-1/4" Washer (Rear Adjusters Only)
Tabhole_f._ _ _-L_--_Locknuts)) )
Type I heig
(right rear/left front) _,.J_r'_'-__ I.
Type II height adjuster _ (right front/left rear)----.,.._-_ Tab hole 7
Discharge guard
Hex
INSTALL CONTROL BAR
1. Position control bar so flattened
section with hole is on opposite side of handle as up-stop bracket.
2. Insert one end of control bar into handle hole on inside of handle.
Carefully push in on opposite end of control bar and insert into hole on
opposite side of handle.
Control bar
ASSEMBLE ENGINE ZONE CONTROL CABLE TO UPPER HANDLE
Assemble cable to opposite side of up- stop bracket.
1. Route cable below crossbar of lower handle and up to control bar.
2. Hook "Z" bend fitting on inner wire into
hole in control bar.
3. Attach cable fitting to upper handle as shown.
4. Secure cable to lower handle with wire tie.
Control Upper
Upstop
racket
Up-stop bracket
ASSEMBLE ENGINE ZONE CONTROL CABLE TO ENGINE
1. Straighten cable and find the end with
the small plastic fitting.
2. Hook the "Z" bend fitting on inner wire
of cable into hole in brake arm of
engine.
3. Align the tapered end of the small plastic fitting with the hole in the
mounting bracket and push in until
fitting snaps into place.
zone control cable
INSTALL STARTER ROPE
1. Put threaded end of rope guide through hole in side of upper handle
above lower handle crossbar. Secure
with 1/4-20 Iocknut.
2. Hold control bar against upper handle and slowly pull engine starter rope out
until rope will slip into loop of rope guide.
Mounting bracket
PUSH IN_
plastic fitting
Rope guide
Lower handle
crossbar
arm
Engine starter rope
8
KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUAl_AND ALL SAFETY RULES BEFORE OPERATING YOUR
LAWN MOWER. Compare the illustrationswith your lawn mower to familiarize yourself with
the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
-Operator presence control bar
Engine zone control cable
!nut
Starter handle Gasoline filler cap
Primer
Air filter
Engine oil plu
Muffler
Housing
Discharge guard
Wheel adjuster (on each wheel)
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Commis-
sion. The blade turns when the engine is running. Operator presence control bar - must be
held down to the handle to start the engine. Release to stop the engine.
Starter handle - used for starting the engine. 9
Primer - pumps additional fuel from the
carburetor to the cylinder for use when starting a cold engine.
The operationof any lawn
mowercan resultin foreign objectsthrownintothe
eyes,whichcan resultin severeeye damage.
Alwayswearsafetyglassesor eye shieldswhileoperatingyour lawnmower
orperforminganyadjustmentsor repairs. Werecommenda standardsafety
glassesor widevisionsafetymaskworn overspectacles.
ENGINE SPEED The engine speed was set at the factory
for optimum performance. Speed is not adjustable.
ENGINE ZONE CONTROL
ACAUTION: Federal regulations require
an engine control to be installed on this lawn mower in order to minimize the risk
of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control. The blade
turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower.
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower
wheels for high cut, adjust cutting height to suit your requirements. Medium
position is best for most lawns.
To change cutting height, squeeze
adjuster lever toward wheel. Move
wheel up or down to suit your require-
ments. Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the plate tabs.
LOWER WHEELS FOR HIGH CUT
_ Plate tal
BEFORE STARTING ENGINE
ADD OIL Your lawnmower is shipped without oil in
the engine. For type and grade of oil to use, see "ENGINE" in the Maintenance
section of this manual. A CAUTION: DO NOT overfill engine with
oil, or it will smoke on startup.
1. Be sure lawnmower is level and area around oil fill is clean.
2. Remove engine oil plug and fill to the top slot in filler hole. Pour oil slowly.
NOTE: Allow oil to settle down into engine for accurate reading.
3. Reinstall engine oil plug and tighten.
Check oil level before each use. Add
oil if needed. Fill to top slot in filler hole.
Change the oil after every 25 hours of
operation or each season. You may need to change the oil more often
under dusty, dirty conditions.
ADD GASOLINE
Fill fuel tank to bottom of tank filler
neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness. A CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame.
A CAUTION: Alcohol blended fuels
(called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of
acids during storage. Acidic gas can
damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
RAISE WHEELS FOR LOW CUT Lever
10
Gasoline
filler cap
Engine
oilplug
TO START ENGINE
NOTE: Due to protective coatings on the
engine, a small amount of smoke may be
present during the initial use of the product and should be considered
normal.
1. To start a cold engine, push primer three (3) times before trying to start.
Use a firm push. This step is not usually necessary when starting an
engine which has already run for a
few minutes.
2. Hold operator presence control bar down to the handle and pull starter
handle quickly. Do not allow starter rope to snap back.
MOWING TIPS
A CAUTION: Do not use de-thatcher
blade attachments on your mower. Such attachments are hazardous, will damage
your mower and could void your warranty.
Under certain conditions, such as very
tall grass, it may be necessary to raise the height of cut to reduce pushing
effort and to keep from overloading the engine and leaving clumps of grass
clippings. It may also be necessary to reduce ground speed and/or run the
lawn mower over the area a second time.
For extremely heavy cutting, reduce the
width of cut by overlapping previously cut path and mow slowly.
For side discharge lawn mowers,
cutting in a counter-clockwise direction, starting at the outside of the area to be cut, spreads grass clippings more
evenly and puts less load on the engine. To keep clippings off of
walkways, flower beds, etc., make the first cuts in a clockwise direction.
Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and
extend engine life.
TO STOP ENGINE
To stop engine, release operator presence control bar.
NOTE: In cooler weather it may be necessary to r_peat priming steps. In
warmer weather over priming may cause flooding and engine will not start. If you
do flood engine, wait a few minutes before attempting to start and do not
repeat priming steps.
11
MAINTENANCE SCHEDULE /__°_ _o_X/_y
AS YOU COMPLETE ./'_'4 "/,_0_" SERVICE
REGULARSERVICE /__'4 _X_y_ DATES
Chock for Loose Fasteners _ I_
Clean/Inspect Grass Catcher
(If Equipped) I_ if#
M Clean Lawn Mower
O Clean Under Drive Cover(Power-Propened Mowers) _,_
Check ddvo belt/pulleys
RE Power-P ropelledMowers) if
Check/Sharpen/Replace Blade I1#3
LubricationChart V'
Clean Battery/Recharge
tElectdc Start Mowers ! I_
v'
,/
E Check Engine Oi! Level _#' N Change Engine Oil I_r.2
G Clean Air Filter _ 2
i Inspect Muffler _'
N Clean or Replace Spark Plug i/
E Replace AirFilter Paper Cartridge t#12
1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Sewice more often when operai_ng in dirty or dusty conditions,
3 - Replace blades more often when mowing insandy soil. 4 - Charge 48 hour_ at et,,dof season.
GENERALRECOMMENDA_ONS
The warranty on this lawn mower does not cover items that have been subjected to
operator abuse or negligence. To receive full value from the warranty, operator must
maintain mower as instructed in this manual. Some adjustments will need to be made
periodically to properly maintain your uniL
All adjustments in the Service and Adjust-
ments section of this manual should be
checked at least once each season.
Once a year, replace the spark plug, clean or replace air filter element and check
blade for wear. A new spark plug and clean/new air filter element assure proper
air-fuel mixture and help your engine run better and last longer.
Follow the maintenance schedule in this manual.
(!) Handle bracket mounting pins
LUBRICATION CHART
(D Wheel adjuster
each wheel)
(_ Brake
bracket
Engine oil
spring
BEFORE EACH USE
Check engine oil level.
Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See "LUBRICATION CHART").
(_) Spray lubricant
(_) See "ENGINE" in Maintenance section.
IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous
lubricants will attract dust and dirt that
will shorten the life of the self-lubricat-
ing bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.
12
PRODUCT SPECIFICATIONS
;erial Number:
Date of Purchase:
Gasoline Capacity/Type: 1.25 Quarts (Unleaded Regular)
Oil Type (API-SF-SJ): SAE 30 (above 32°F); SAE 5W-30 (below 32°F)
Oil Capacity: 20 Ounces
Spark Plug (Gap: .045") Champion RJ19LM4
Blade Bolt Torque: 35-40 ft. Ibs.
The model and serial numbers will be found on a decal on the rear of the mower
housing. Record both serial number and date of purchase in space provided above.
LAWN MOWER Always observe safety rules when perform-
ing any maintenance.
TIRES
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts,sharp objects and other hazards that may cause
tire damage.
BLADE CARE
For best results, mower blade must be kept sharp. Replace bent or damaged
blades. TO REMOVE BLADE
1. Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with spark plug.
2. Turn lawn mower on its side. Make
sure air filter and carburetor are up.
3. Use a wood block between blade and
mower housing to prevent blade from turning when removing blade bolt.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter-
clockwise.
5. Remove blade and attaching hard- ware (bolt, lock washer and hardened
washer).
NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condi-
tion to work properly. Replace adapter if
damaged. TO REPLACE BLADE
1. Position the blade adapter on the engine crankshaft. Be sure key in
adapter and crankshaft keyway are aligned.
2. Position blade on the blade adapter aligning the two (2) holes in the blade
with the raised lugs on the adapter.
3. Be sure the trailing edge of blade
(opposite sharp edge) is up toward the engine.
4. Install the blade bolt with the lock washer and hardened washer into
blade adapter and crankshaft.
5. Use block of wood between blade and lawn mower housing and tighten the
blade bolt, turning clockwise.
The recommended tightening torque is
35-40 ft. Ibs.
IMPORTANT: Blade bolt is grade 8 heat treated.
TO SHARPEN BLADE NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the
blade is balanced. Care should be taken to keep the blade
balanced. An unbalanced blade will cause eventual damage to lawn mower or engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, drive a nail into a beam or wall. Leave about one
inch of the straight nail exposed. Place center hole of blade over the head of
the nail. If blade is balanced, it should
remain in a horizontal position. If either
end of the blade moves downward, sharpen the heavy end until the blade
is balanced.
Blad, Crankshaft
Loc
Blade
Blade.
bolt Hard_
13
washer
Trailing edge Blade adapter
;way
shaft
ENGINE
LUBRICATION
Use only high quality detergent oil rated
with API service classification SF-SJ. Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSITY GRADES
C .3¢ -20 .10 O I0 40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 25 hours of operation orat least once a year if the
lawn mower is not used for 25 hours in
one year. Check the crankcase oil level before
starting the engine and after each five (5) hours of continuous use. Tighten oil plug
securely each time you check the oil
level.
TO CHANGE ENGINE OIL
1. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with spark plug.
2. Be sure lawn mower is on level surface.
NOTE: Oil will drain more freely when warm. Catch oil in a suitable container.
3. Remove bottom oil drain plug.
4. After oil has drained completely,
replace oil drain plug and tighten
securely.
5. Fill engine with oil. (See "ADD OIL" in
the Operation section of this manual).
6. Reconnect spark plug wire to spark plug.
Drain plug
AIR FILTER Your engine will not run properly and may
be damaged by using a dirty air filter. Replace the air filter every 100 hours of
operation or every season, whichever
occurs first. Service air cleaner more
often under dusty conditions. Do not wash air filter.
TO CHANGE AIR FILTER
1. Remove the air filter by turning counterclockwise to the stop and pull
away from collar.
2. Remove filter from inside of cover.
3. Clean the inside of the cover and the collar to remove any dirt accumula-
tion.
4. Insert new filter into cover.
5. Put air filter cover and filter into collar
aligning the tab with the slot.
6. Push in on cover and turn clockwise to tighten.
Collar Clip
COUNTER-
CLOCK-
Slot
Air filter
Tab CLOCK*
Air filte WISE TO TIGHTEN
MUFFLER Inspect and replace corroded muffler as it
could create a fire hazard and/or dam- age.
SPARK PLUG Replace spark plugs at the beginning of
each mowing season or alter every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
in Maintenance section of this manual.
CLEANING
IMPORTANT: For best performance, kiip mower housing free of built-grass and
trash. Clean the underside of your mower after each use.
_CAUTION: Disconnect spark plug wire from spark plug and place wire where it
cannot come in contact with the spark plug.
Clean the underside of your lawn mower by scraping to remove build-up
of grass and trash.
14
TURN
WISE
TO
RE-
MOVE
TURN
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