MODEL NUMBER
_Assembly
_Operation
4_aintenance
a_ervice
917o380330
OWNER'S
_Adjustments
4_epair Parts
¢aufio.:
Read and Follow
all Safety Rules
and Instructions
Before Operating
This Equipment
I II II1'1 III IIIIIIII I IIIIII1'1
SAFETY RULES
CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE
,_ WHERE IT CANNOT CONTACT SPARK PLUG TO PREVENT ACCIDENTAL ',_,
STARTING WHEN SETTING-UP, TRANSPORTING, ADJUSTING OR MAKING
REPAIRS TO YOUR LAWN MOWER_
IMPORTANT
FEDERAL REGULATIONS REQUIRE OPERATOR PRESENCE BLADE STOP CONTROLS TO MINIMIZE THE
RISK OF BLADE CONTACT INJURY. YOUR LAWN MOWER IS EQUIPPED WITH SUCH CONTROLS. DO
NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROL UNDER ANY
CIRCUMSTANCES_
• BE CAREFUL-WHEN THE ENGINE IS RUN-
NING THE BLADE IS TURNING.
o Please read your owner's manual_ Only allow
raerSons who know the safety rules to use your
wn mower,,
° DO NOT tie the operator presence control bar
to the handle_ Control must be free to permit
brake engagement when handles and control
are released.
• DO NOT allow children to use your lawn
mower,
• Check your lawn mower over before each use.
Tighten any loose bolts, nuts, etc.
° Remove all sticks, stones, wires, cans, boards,
etc. from area to be mowed, These objects can
be thrown by the blade.
• DO NOT allow children, bystanders or pets in
the area while mowing.
° Always wear shoes when mowing._ DO NOT
operate lawn mower when barefoot or wear-
ing open sandals,
• Always wear' safety glasses or eye shields
before starting your lawn mower and while
mowing_
° Always shut off engine before trying to adjust
wheel heights.
• When engine is running, DO NOT put hands
or feet under lawn mower or' in the discharge
chute, nor' make any adjustments.
° Stay clear of discharge opening at all times_
• Do not fill gas tank when engine is running,
when indoors or when engine is hot. Allow
engine to cool for several minutes before fill-
ing gas tank. Clean off any spilled gasoline
before starting engine_
° Mow only in good light.
° Always stop blade when not cutting grass or
when crossing gravel drive, sidewalk, or
roadway.
LOOK FOR THIS SYMBOL TO POINT OUT IMPOR-
TANT SAFETY PRECAUTIONS, IT MEANS-- ATTEN-
TION!!! BECOME ALERT[!! YOUR SAFETY IS
INVOLVED.
° DO NOT continue to run your lawn mower if
you hit a foreign object.. Stop the engine,
disconnect the spark plug wire from the spark
plug, inspect the lawn mower for' damage and
make repairs as required.
• DO NOT use a damaged lawn mower_ Always
have damage repaired before mowing.
o DO NOT run your lawn mower if it vibrates
too much Stop engine and make repairs
Vibration is an indication of damage_
• Never use your' lawn mower" without proper
guards or deflectors in place.
° Always mow across a slope or inclined area.
DO NOT mow up or down a slope or inclined
area.
° DO NOT mow in wet grass_ Be careful of
footing when mowing in wet grass, use shoes
with good traction°
o
DO NOT run with the lawn mower..
o
DO NOT run your lawn mower indoors, Ex-
haust gases are deadly poison.
o
Always disconnect the spark plug wire from
spark plug to prevent accidental starting when
transporting or storing your lawn mower after
the mowing season.
° DO NOT attempt to raise engine speed above
factory settings. Engine damage or personal
injury may result.
o If a grass catcher' is used on your lawn mower,
check the catcher often for damage or
deterioration. It will wear through normal use.
Use only a recommended replacement catcher.
° Always stop blade to remove or install catcher'.
° DO NOT store your lawn mower or gasoline
where fumes may reach an open flame and
cause a fire.
° DRAIN THE GASOLINE from your lawn
mower before transporting your' lawn mower
inside your car or other vehicle.
iiiiiiiiii ii iii ii iiiiiiiii i iiiinlll
CONGRATULATIONS on your purchase of a Sears Craft-
sman Lawn Mower. It has been designed,
engineered and manufactured to give you the best
possible dependability and performance.
Should you experience any problem you cannot easi-
ly remedy, please contact your nearest Sears Ser-
vice Center/DepartmenL We have competent, well-
trained technicians and the proper tools to service
or repair this unit
PRODUCT SPECBFICATIONS
i1,,1111111, ,11 .....
HORSE POWER: 4_0
iiiiiiii1,11 i i .................
DISPLACEMENT: 10o49 cu. in
GASOLINE CAPACITY: l_O.quqrt_
(Un eaded)
Please read and retain this manual. The instructions
will enable you to assemble and maintain your lawn
mower properly_ Always observe the "SAFETY
RULES'L
i,,,lllllll i i ,111, ....................
MODEL
NUMBER 917,380330
SERIAL
NUMBER
DATE OF
PURCHASE
THE MODEL AND SERIAL NUMBERS WiLL BE
FOUND ON A DECAL ATTACHED TO THE REAR
OF THE LAWN MOWER HOUSING
YOU SHOULD RECORD BOTH SERIAL NUMBER
AND DATE OF PURCHASE AND KEEP IN A SAFE
PLACE FOR FUTURE REFERENCE.
OIL (21 oz_ Capacity):
A.PJ., Classification
SG/SF/SE
i iii ,, iq,lln -iii
SPARK PLUG (GAP .030 in ): Champion
VALVE CLEARANCE: Intake: ,008 in
Exhaust: ,008 in,
SOLID STATE IGNtTION
AIR GAP: ,0125 in,
BLADE BOLT TORQUE: 35-40 ft,-Ibs
SAE 30
(SAE 10W30)
RJ 19-LM or
Sears z_ 33312
or STD 361458
,i ................
iiii, ii iii iiiiiii
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details
CUSTOMER RESPONStB LMES
• Read and observe the safety rules_.
• Follow a regular schedule in maintaining, caring for and using your lawn mower,
o Follow the instructions under "Maintenance" and ,,Storage, sections of this Owner's Manual_
TWO YEARS LIMaTED WARRANTY ON CRAFTSMAN POWER MOWER
For two years from the date of purchase, when this Craftsman Lawn Mower is maintained, kJbricated and tuned-
up according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material
and workmanship
tf this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90
days from the date of purchase,
This warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower biades, blade adapters,
belts, air cleaners and spark plug
Repairs necessary because of operator abuse or nealiaence, includin bent crankshafts and the failure to
mamta n the equipment accord ng to the mstruchons contained m the owner s manuaI_
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER TO THE
NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES, THIS WARRANTY APPLI ES
ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES°
This warranty gives you specific legal rights, and you may also have other rights which may vary from state
to state
Sears, Roebuck and Company, D/731CR-W, Sears Tower, Chicago, IL 60684
TABLE OF CONTENTS
SAFETY RULES
PRODUCT SPECIFICATIONS
CUSTOMER RESPONSIBILITIES
WARRANTY
LAWN MOWER AccESSoRIES
ASSEMBLY
OPERATION
MAINTENANCE
ONDEX
A
Adjustments:
Carburetor
Handle Height
Height of Cut
Air Filter:
Replacement
Assembly:
Handle
Accessories
Btade:
Replacement I0
Sharpening 10
Controls:
Engine Zone Control Cable 6,7
Operator' Presence Control Bar 6
Engine Speed Control 6,7
Customer Responsibilities 3
Cutting Levels 7
12 Adiustment t4
13 Assembly 5
7 Knob 6
tl
2
3
3
3
SERVICE AND ADJUSTMENT
STORAGE .
SERVICE RECOMMENDATIONS
REPAIR PARTS-LAWN MOWER
REPAIR PARTS-ENGINE
5
6,7,8,9
TROUBLE SHOOTING
PARTS ORDERING/SERVICE
10,11
Handle:
Lubrication:
Discharge Guard Hinge Pin 15
Engine 15
Front Wheel Adjuster 15
Handle Bracket Mounting Pin 15
til
Maintenance:
Agreement .3
Air Filter 11
Blade Care/Replacement 10
Engine 11
Grass Catcher 1 t
Lubrication 15
Spark Plug 11
Mowing Tips 9
R
Repair/Replacement Parts
Responsibilities, Customer
Safety Rules
Service and Adjustments:
Carburetor
Handle
Service Recommendation
Spark PIug
Specifications
Speed Control:
Engine
Starting the Engine
Starter Handle
Stopping Your Lawn Mower
Storage
T
Trouble Shooting Chart
t2,13
14
15
16-17
18-21
23
24
18-2"/
3
12
t3
T5
1I
3
7
8
6
.8
t4
23
Engine:
Oil Cap .6
Oil Change 11
Oil Level 8
Oil Type 8
Starting .8
Storage 14
Fuel:
Type .8
Storage ]4
Oil:
Engine 11
Storage 14
Operation:
Operating Lawn Mower • 6,7,8,9
Operator Presence Control Bar 6
Options:
Attachments 5
Parts 18-21
Warranty
Wheels:
Wheel Adjusters
W
3
6,7
_ ........................................... ; ......... _-,_ ............ Jr_ .............................................. _ ................ J.._'_ .......................................................... _.--w_,_,_,r _,_ ,! ,r _ ............................................
AC(ES$ORIE$
These accessories were available when this lawn mower was produced. They are available at most Sears retail
outlets, catalog and service centers° Most Sears stores can order repair parts for you, when you provide the
model number of your lawn mower,,
ENGINE
SPARK PLUG
6
MUFFLER
©
AIR FILTER
Your lawn mower has been completely assembled
at the factory,
HOW TO SETUP YOUR LAWN IVtOWER
TO UNFOLD HANDLE
Remove handle padding holding operator presence
control bar to upper handle.
o Hold clown operator presence control bar to up-
per handle to allow handle to move to mowing
position.
Raise handles until lower handle section locks in-
to place in the mowing position (See Fig_ !).
o Raise upper handle section intoplace on lower
handle and tighten one (1) handle knob,,
* Release operator presence control bar and
tighten remaining handle knob,,
o Your lawn mower handle can be adjusted for your
mowing comforL Refer to "ADJUST HANDLE"
in the Service and Adjustment section of this
manual.
OPERATOR PRESENCE
CONTROL BAR
UPPEI
LIFT UP /,.// ,"_/
LIFT UP 4_
FIG 1
;/
.[
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Com-
pare the illustrations with your Lawn Mower to familiarize yourself with the location of various controls
and adjustments_ Save this manual for future reference.
I-_---OPERATOR PRESENCE CONTROL BAR
ENGINE ZONE CONTROL CABLE _
OIL FILLER CAP WITH DIPSTICK
DISCHARGE GUARD_
WHEEL ADJUSTER
(ON EACH WHEEL)
STARTER HANDLE
..... HANDLE KNOB
FI6. 2
LAWN MOWER HOUSING
EETS CPSC SAFETY REqUIREmENTS
Sears Rotary Walk-Behind Power Lawn Mowers conforrn to the safety standards of the American National
Standards Institute and the U_S, Consumer Product Safety Commission, The blade turns when the engine
is running°
OPERATOR PRESENCE CONTROL BAR - must be PRIMER - pumps additional fuel from the carburetor
held down to the handle to start the engine. Release to the cylinder for use when starting a cold engine°
to stop the engine_
ENGINE SPEED CONTROL - located on the left side
of the engine which allows you to select either
"HIGH" or "LOW" engine speed.
STARTER HANDLE - used for starting the engine_
OPERATm
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED CONTROL
The engine speed is controlled by a lever (red knob)
located on the left side of the engine. "HIGH" posi-
tion is for starting engine, normal cutting and better
grass bagging. "LOW" position is for light cutting,
trimming and fuel economy (See Fig.. 3)..
I IMPORTANT I
ENGINE ZONE CONTROL
W"E" THE I.
Your lawn mower is equipped with an operator
zone engine control which requires the operator
to be positioned behind the lawn mower handle
to start and operate the lawn mower.
CAUTION: FEDERAL REGULATIONS REQUIRE THE
ENGINE CONTROL INSTALLED ON THIS LAWN
_b MOWER IN ORDER TO MINIMIZE THE RISK OF
BLADE CONTACT INJURY. DO NOT UNDER ANY
CIRCUMSTANCES ATTEMPT TO DEFEAT THE FUNC-
TION OF THE OPERATOR CONTROL.
ENGINE SPEED CONTROL LEVE_
FIG. 3
TO ADJUST CUTTING HEIGHT
CAUTION: DISCONNECT SPARK PLUG WIRE
FROM SPARK PLUG AND PLACE WIRE WHERE
IT CANNOT COME IN CONTACT WITH THE SPARK
PLUG.
o Raise wheels for low cut and lower wheels for
high cuL
* Wheels are set in a low cut for shipping° Adjust
cutting height to suit your requirements, Medium
position is best for most lawns.
o To change cutting height, squeeze adjuster lever
toward wheel_ Move wheel up or down to suit
your requirements_ Be sure all wheels are in the
same setting (See Fig 4)_
FIG. 4
T
BEFORE STARTfiIG ENG NI .............. ..............................................................................................................................................
01L:
o Remove engine oil cap with dipstick (See Fig_ 5)
and fill to the FULL line on the dipstick.
o Use one (1) pint or 0.5 titers of SAE 30 oil or
equivalenL SAE lOW 30 oil can also be used.
DO NOT use SAE lOW 40 oil.
NOTE: A 20 oz_ bottle of Pennzoil SAE 30 Oil is in-
cluded with your new lawn mower.
• POUR OIL SLOWLY_ DO NOT OVERFILL
o The total oit capacity of your engine is 2! ozo or
0°62 liters
o To read proper level, tighten engine oil cap each
time°
o Replace engine oil cap with dipstick and tighten.
o Check oil level before each use. Add oil if need-
ed_ Fill to FULL line on dipstick_
o The oil you use should meet A.PJ. Classification
SG/SF/SE_
NOTE: After the first two (2) hours of mowing, change
the oil, and every 25 hours thereafter. You may need
to change the oi_ more often under dusty, dirty
conditions.
GAS:
Fil! gasoline tank with fresh, clean unleaded
gasoline. DO NOT USE PREMIUM GASOLINE.
BE CAREFUL NOT TO OVERFILL TANK (SEE
FIG. 5).
WARNING: Experience indicates that alcohol blend-
ed fuels (called gasohol or using ethanol or methanol)
can affract moisture which leads to separation and
formation of acids during storage_ Acidic gas can
damage the fuel system of an engine while in storage_
To avoid engine problems, the fuel system should be
emptied before storage for 30 days or Ionger_ Drain
the gas tank, start the engine and let it run until the
fuel lines and carburetor are empty° Use fresh fuel
next season. See Storage Instructions for additional
information.
Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur_
ENGINE OIL CAP
W/DIPSTICK
FIG. 5
TO START ENGINE
To start a cold engine, push primer five (5) times
before trying to start. Use a firm push° This step
is not usually necessary when starting an engine
which has ah'eady run for a few minutes°
o Push engine speed control lever forward to HIGH
position.
* Hold operator presence control bar down to the
handle and pull starter handle quickly. Do not
allow starter rope to snap back.
o To STOP engine, release operator presence con-
trol bar'.
NOTE: In cooler weather it may be necessary to
repeat priming steps. In warmer weather over' prim-
ing may cause flooding and engine will not start. If
you do flood engine wait a few minutes before at-
tempting to start and DO NOT repeat priming steps.