Craftsman 917380250 Owner’s Manual

/ Ra
oAssembly ®Operation
Customer Responsibilities
®Service
IVIBER917,380250
OWNER'S MANUAL
L .....
Mulch/Discha.-x:je
Adjustments =Repair Parts
Caution:
Read and Follow
all Safety Rules and Instructions
Before Operating
This Equipment
SAFETY RULES
PLUGTO PREVENTACCIDENTALSTARTINGWHENSETllNG UP,TRANSPORTING,ADJUSTINGOR MAKING CAUTION:ALWAYSDISCONNECTSPARKPLUGWIREANDPLACEWIRE_t_I"tEREITCANNOTCONTACTSPARK
REPAIRS. IMPORTANT
SAFETYSTANDARDSREQUIRE OPERATORPRESENCECONTROLSTOMINIMITI=THERISKOF INJURY. YOUR UNIT IS EQUIPPEDWITH SUCH CONTROLS. DO NOT ATTEMPT TO DEFEATTHE FUNCTIONOF THE OPERATORPRESENCECONTROLSUNDER ANY CIRCUM-
STANCES.
TRAINING: ° Readthisoperator'smanualcarefulfy.Becomefamiliarwith
thecontrolsandknow howto operateyourmowerproperly°
Learnhowtoquicklystopmower_
Donotallowchtldrentouseyourmower.Neverallowadults to usemowerwithoutproperinstructions.
Keepthe areaof operationclearofall persons,especially
smallchildrenandpets.
Use moweronlyas the manufacturerintendedandas de-
scribedinthismanual.
Do not operate mower if it has been dropped or damaged in
any manner: Aiways have damage repaired before using your mower'.
Do notuse accessory attachmentsthat are notrecommended
by the manufacturer. Use of such attachments may be
hazardous°
Be aware that the mower blade turns when the engine is
running.
PREPARATION:
Alwaysthoroughlychecktheareatobemowedandclearitof all stones,sticks,wires,bones,andotherforeign objects°
These objectswillbe thrownby the blade andcan cause severeinjury,
Alwayswearsafetyglassesoreyeshieldswhenstartingand
whileusingyourmower°
Dressproperly. Do not operatemowerwhenbarefootor
wearingopensandals. Wear only solid shoeswithgood tractionwhenmowing.
Checkfueltankbeforestartingengine. Donot fill gastank
indoors,whentheengineisrunningorwhentheengineishot. Allowthe engineto coolfor severalm_nutesbeforefillingthe
gastank. Clean offanyspilledgasoltnebeforestartingthe engine.
Always makewheelheightadjustmentsbeforestartingyour
mower.Neverattemptto dothiswhiletheengineisrunning.
Mow0nlyindaylightorgoodartificiallight.
OPERATION:
* Keep youreyesandmindonyourmowerandthe areabeing
cut, Donotletotherinterestsdistractyou,
* Donotmowwetorslipperygrass, NeverrunwhileOperating
yourmower.Alwaysbesureofyourfooting- keepafirm hold onthe handlesandwalk,
Do not put hands or feet near or under rotatingparts. Keep
clear of the discharge opening at all times.
Always stop the engine whenever you leave orare notusing yourmower, orbefore crossingdriveways, walks, roads, and
any graveFcovered areas°
° Never direct discharge of material toward bystanders nor
allow anyone near the mower while you are operating ito
° Before cleaning, inspecting, or repairing your mower, stop
the engine and make absolutely sure the blade and all
moving parts have stopped. Then disconnect the spark plug
wire and keep it away from the spark plug to prevent
accidental starting.
° Do not continue to run your mower if you hit a foreign object.
Follow the procedure outlined above, then repair any dam- age before restarting and operating you mower.
Do not change the governor settings or overspeed the
engine. Engine damage or personal injury may result.
° Do not operate your' mower ifitvibratesabnormally. Exces-
sive vibration is an indication of damage; stop the engine, safely check forths cause ofvibrationand repair as required.
I
Do not runthe engine indoors. Exhaust fumes are danger- ous.
Never cut grass by putlingthe mower towards you. Mow across the face of slopes, never up and down or you might
lose your footing. Do not mow excesshtely steep slopes, Use caution when operating the mower on uneven terrain or
when changing directions - maintain good footing. Never operate your mower without proper guards, plates,
grass catcher or other safety devices in place.
MAIN'rENANCE AND STORAGE:
Check the blade and the engine mounting bolts oftento be
sure they aretightened properly.
Check all bolts, nuts and screws at frequent intervals for
proper tightness to be sure mower is in safe working condi- tion_
° Keep all safety devices in place and working. ° To reduce fire hazard,keep the engine free of grass, [eaves
or excessive grease and Oilo
° Check grass catcher often for deterioration and wear and
replace worn bags. Use only replacement bags that are recommended by and comply with specifications of the
manufacturer of your mower.
° Always keep a sharp blade on your mower. ° Nlow engine to cool before storing in any enclosure.
° Never store mower with fuel in the tank inside a building
where fumes may reach an open flame or an ignition source suchas a hotwater heater, space heater, clothes dryer, otc,
LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.
, i i ii ill ii i i i i 'HIIJ/llllllllHIIHIIHIllllllllllllllll"
IT MEANS - ATTENTION!t! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
.................... II II II I J I LI I I IIJ JIL IIIIIIIIJL JLIIIIIIJLIIIILIJ[IIIIIII[ILII[I[ II
CONGRATULATIONS on your purchase of a Sears Craftsman Lawn Mower. Ithas been designed, engineered
and manufactured to give you the best possible de- pendability and performance.
Should you experience any problems you cannot easily remedy, please contact your nearest Sears Service Cen-
tedDepartment. Sears has competent, well trained tech- nicians and the proper tools to service or repair this uniL
Please read and retain this manual. The instructions will
enable you to assemble and maintain your lawn mower properly° Always observe the "SAFETY RULES".
PRODUCT SPECIFICATIONS
HORSEPOWER:
DISPLACEMENT:
GASOLINE CAPACITY:
OIL (20 oz_Capacity):
3.5
9.06 cu. in.
1o0quart (Unleaded)
SAE 30 (Above 32°F) 5W30 (Below 32°F)
MODEL NUMBER 9t7_380250
SERIAL NUMBER
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR
OF THE LAWN MOWER HOUSING. YOU SHOULD RECORD BOI"H SERIAL NUMBER
AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE_
SPARK PLUG (GAP .030 in.):
(0.76 mm)
VALVE CLEARANCE: Intake:
Exhaust:
SOLID STATE IGNITION
AIR GAP: .0125 in.
BLADE BOLT TORQUE: 35-40ft.-Ibs.
Champion
RJ19LM or
Sears 7133312
or STD 361458 or STD 360950
.008 in. o00Bin.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on thisproducL Contactyour nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules. , Follow a regular schedule in maintaining, caringfor and using your lawn mower.
= Follow the instructions under "Customer Responsibilities" and "Storage" sections of this Owner's Manual.
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, whenthis Craftsman Lawn Mower is maintained,lubricated, and tuned up
according tothe operatingand maintenance instructions inthe owner's manual, Sears will repairfree of charge any defect in material or workmanship.
If this Craftsman Lawn Mower isused for commemiator rental purposes,this warrantyapplies for only 90 days from the date of purchase.
This Warranty does not cover:. , Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts,
air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained inthe owner's manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER 'lO THE NEAREST
SEARS SERVICE CENTER/DEPARTMENT INTHE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES°
This Warranty gives you specific legal rights,and you may also have other rights whichvary from state to state.
SEARS, ROEBUCK AND CO. D/731CR-W SEARS TOWER, CHICAGO, IL 60684
3
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ....................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 10-12
WARRANTY ................................................................... 3
LAWN MOWER ACCESSORIES .................................. 5
ASSEMBLY .................................................................... 5
OPERATION .................................................................. 6
INDEX
A
Accessories ............................................ 5
Adjustments:
Carburetor .................................. 13
Handle Height ............................ 13
Height of Cut ................................ 7
Air Filter:
Service ........................................ 12
Assembly:
Handle .......................................... 5
B
Blade:
Sharpening ................................. 11
Replacement .............................. 11
C
Controls:
Operator Presence Control Bar .6
Drive Control ................................ 6
Customer Responsibilities .....3, 10-12
Air Filter ...................................... 12
Blade Care/Replacement .......... 11
Engine ........................................ 12
Lubrication ................................. 10
Spark Plug ................................. 12
E
Engine:
Oil Change ................................. 12
Oil Level ..................................... !2
Oil Type ........................................ 8
Starting ......................................... 9
Storage ....................................... 14
Fuel:
Type .............................................. 8
Storage ....................................... 14
Handle:
Adjustment ................................. 13
Assembly ..................................... 5
Lubrication:
Engine ........................................ 10
Wheel Adjuster .......................... 10
Maintenance Agreement .................... 3
Mowing Tips ........................................ 9
Olh
Engine ........................................ 10
Storage ....................................... 14
Operation:
Operating lawn Mower ............... 6
Control Bar .................................. 6
Drive Control ............................... 6
Operator Presence Control Bar ......... 8
Options:
Attachments ................................. 5
Repair Parts
Lawn Mower .......................... 16-17
Engine ................................... 18-21
SERVICE AND ADJUSTMENTS ................................. 13
STORAGE .................................................................... 14
TROUBLESHOOTING ................................................. 15
REPAIR PARTS - LAWN MOWER ........................ 16-17
REPAIR PARTS - ENGINE ................................... 18-21
PARTS ORDERING/SERVICE ................ BACK COVER
F
Responsibilities, Customer ....3, 10-12
R
S
H
L
M
Safety Rules ........................................ 2
Service and Adjustments:
Carburetor .................................. 13
Engine Speed ............................. 13
Handle ........................................ 13
Spark Plug ......................................... 12
Specifications ..................................... 3
Starting the Engine ............................. 9
Stopping the Engine .......................... .9
Storage .............................................. 14
T
Trouble Shooting Chart ................... 15
0
Warranty .............................................. 3
Wheels:
Wheel Adjusters .......................... 7
P
W
4
These accessories were available when this lawn mower was produced. Theyarealso available at most Sears retail outlets, catalog and service centers, Most Sears stores can also order repair parts for you, when you provide the model number
of your lawn mower, Some of these accessories may not apply to your lawn mower,
ENGINE
SPARK PLUG
MUFFLER
' ,,i
AIR FILTER
LAWN MOWER MAINTENANCE
BELT BLADE
ii ii i,i,illl,,, ir,i i N,ii_[i,i ll,ll,l,ll,lllll
, ,,L,,
GAS CAN
BLADE
E air, hE0iL
...... i,,,,, ,i,i
WHEELS LAWN MOWER
ADAPTER
i, i,jl =i Jii ii _IL' ' lll'_llllll_'lll
STABILIZER
COVER
....................... i I II I/I I Il!llfflll!!H I I! II IIIIII1'11
Your lawn mower has been assembled at the factory.
TO REMOVE LAWN MOWER FROM
CARTON
Remove loose parts included with mower° o Cut down two end corners of carton and layend panel
down flat.
° Remove a!tpacking materials except padding between
upper and lower handle and padding holding operator presence control bar to upper handle°
° Roll lawn mower out of carton and check carton thor-
oughly for additional loose parts.
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE (See Fig. 1)
° Raise handles until lower handle section locks into
place in mowing position.
° Raise upper handle section into place on lower handle,
remove protective padding and tighten both handle knobs°
OPERATORPRESENCE
CONTROL BAR
UPPERHANDLE
UFTUP
LOWER HANDLE
°
Remove handle padding holding operator presence control bar to upper handle.
o
Your lawn mower handle can be adjusted for your
mowing comfort° Refer to "Adjust Handle" in the Service and Adjustments section of thismanual.
5
MOWINGPOSITION
FIG. 1
OPERATION
:z:::z:..... . ........ ...................................
KNOW YOUR LAWN MOWER
READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the iUustrationswith your lawn mower to familiarizeyourselfwiththe location of variouscontrolsand adjustments, Save this
manual for future reference,
OPERATOR PRESENCE CONTROL BAR
UPSTOP BRACKET
ENGINEZONE
CONTROLCABLE
STARTER
HANDLE
CABLE CLIP
ENGINESPEED CONTROL I._VER
PRIMER
DISCHARGEGUARD
AIR RLTER
WHEEL ADJUSTER
HANDLE KNOB
ENGINEOIL CAP WITHDIPSTICK
GASOUNEFILL CAP
LAWNMOWERHOUSING
(ONEACHWHEEL)
FIG. 2
................. _ IlUl ill I I111 !J I['111['lllllJllllll II'll I
MEETS CPSC SAFETY REQUIREMENTS
Sears rotarywalk-behind power lawn mowersconformtothe safety standardsofthe AmericanNational Standards Institute and the U,S. Consumer Product Safety Commission. The blade turns whenthe engine is running.
WIHI[ II .... illlll I Ill Illll II i i_ I I! ........... i_i_ .................................
OPERATOR PRESENCE CONTROL BAR -must be held
down tothe handleto start the engine. Releasetostopthe
engine. PRIMER - pumpsadditional fuel fromthe carburetortothe
cylinderfor use when startinga coldengine,
STARTER HANDLE - usedfor startingthe engine, ENGINE SPEED CONTROL LEVER - locatedon the side
of the engine which allowsyou to select either "HIGH" or
"LOW" engine speed,
6
O
HOW TO USE YOUR LAWN MOWER
TO ADJUST CUTTING HEIGHT (See Fig. 3)
, Raise wheels for low cutand lowerwheelsfor highcut° o Wheels are set inlow cut for shipping. Adjustcutting
heightto suit your requirements. Medium positionis
best for mostlawns°
o To change cutting height, squeeze adjuster leverto-
ward wheel. Move wheel up or down to suit your
requirements. Be sure all wheels are in the same
setting.
CAUTION: Donot run your lawn mower
without discharge guard, approved
i ................I
NOTE: Your lawn mower has been shipped ready for mulchingoperation. To convertto discharging orbagging operation:
TO CONVERT TO DISCHARGING MOWER
(See Fig. 4)
o Liftdischarge guard and remove mulcher plate°
o Mower can now be used for side discharging or grass
catcher can now be attached° See "To install Grass Catcher".
To returnto mulching operation, reinstall mulcherplate as shown.
grass catcher or mulcher plate in place.
LOWERWHEELS RAISEWHEELS FORHIGHCUTL____ _ _ FORLOW CUT
FIG, 3
DISCHARGE GUARD
FIG, 4
7
UlH_// ................ ii,ul iu Ill IlllllJ_/II Ill ...... : :..................: Illlllll I LI
OPERATION
I,HII_III : L.................... llllllLI ill l lJ
ENGINE SPEED CONTROL (See Fig. 5)
The engine speed is cordroUedby a lever (red knob)
located on the side ofthe engine° 'HIGH' positionis for
starting engine, normal cut*Jngand better grass bagging.
"LOW" position is for light cutting, trimming and fuel economy.
ENGINE ZONE CONTROL
CAUTION: Federal regulations require an engine control to be installed onthis
risk of blade contact injury, Do not un-
lawn mower in order to minlmlze the der any circumstances attempt to de-
feat the function ofthe operatorcontrol. The blade turns when the engine is running.
Your lawn mower is equipped with an operatorpres-
ence control bar which requires the operator to be positionedbehindthe lawn mower handle to start and
operate the lawn mower.
BEFORE STARTING ENGINE
OIL (See Fig. 6)
A 20 oz, bottle of Pennzoil SAE 30 oilis includedwithyour
new lawn mower,
Remove engineoil cap and fill to the FULL line on the dipstick,
° Use 2Oozs. of oiL Fortype and grade of oitto use, see
"ENGINE" inthe Customer Responsibilities section of
this manual.
POUR OIL SLOWLY, DO NOT OVER FILLo
Check oil level before each use. Add oilifneeded. Fill to FULL line on dipstick.
To read properlevel, tighten engine oilcap eachtime.
= Reinstall engineoil cap and tighten. ° After the firsttwo (2)hoursof mowing,change the oil,
and every 25 hours thereafter. You may need to
change the oilmore oftenunderdusty, dirty conditions.
GAS (See Fig. 6)
Fill gasoline tank withfresh,clean unleaded gasoline.
DO NOT USE PREMIUM GASOLINE, BE CAREFUL NOT TO OVER FILL TANK.
ENGINESPEED CONTROLLEVER
PRIMER
FIG. 5
GASOLINERLLER CAP
ENGINEOIL CAPW/DIPSTICK
FIG, 6
WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can
attractmoisture whichleads toseparationandformation of acids during storage. Acidic gas can damage the fuel
system of an enginewhile instorage. To avoid engine problems, the fuel system should be
emptiedbefore storagefor 30daysor longer. Drainthe gas tank, star_the engine and let it run untiltile fuel lines and
carburetor are empty. Use fresh fuel next season. See Storage instructionsfor additionalinformation. Never useengineorcarburetor cleaner productsinthe fuel
tank or permanent damage may occur.
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