Craftsman 917379811 Owner’s Manual
Owner's Manual
]CRHFTSMRN°]
6.75 HORSEPOWER
21" MULTI-CUT
POWER PROPELLED
ROTARY LAWN MOWER
Model No.
917.379811
• Safety
• Assembly
• Operation
• Maintenance
• Espa_ol
• Repair Parts
NOTE: Engines which are certified to comply with California and U.S. EPA emission regulations
for SORE (Small Off Road Equipment), are certified to operate on regular unleaded gasoline, and
include the following emission control systems: Engine Modification (EM), and Three-way
Catalyst (TWC) (If so equipped).
AVISO: Los motores homologados para cumplir con la reglamentaci6n sobre emisiones de
California y de la Agencia de Protecci6n Ambiental estadounidense (EPA) para equipos
pequeSos no circulantes (SORE) funcionan con gasolina normal sin plomo, e incluyen los
siguientes sistemas de control de emisiones: modificaci6n del motor (EM) y catalizador de triple
acci6n (TWC) (en caso de tenet/o).
The D.O.M. decal includes engine life specifications for the emissions-related useful life period of
your engine. This period relates to the emission compliance life as certified by EPA,'CARB. To
find the life period specification for your engine, please match one of the following letters with the
letter printed on your D.O.M. decal: (C) 125 hours, (B) 250 hours, (A) 500 hours.
La calcomania D.O.M. incluye especificaciones sobre la duraci6n del motor para el periodo de
vida i_til de su motor relaccionado con emisiones. Este periodo se relaciona con la duraci6n en
conformidad con las emisiones segl_n Io certificado pot EPA/CARB. Para hallar la especificaci6n
del perfodo de vida de su motor, mire cu_.l de las siguientes letras viene impresa en su
calcomania D.O.M.: (C) 125 horas, (B) 250 horas, (A) 500 horas.
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
Warranty ................................................. 2
Safety Rules ........................................ 2-4
Assembly ................................................ 5
Operation ........................................... 6-10
Maintenance Schedule ........................ 11
Maintenance .................................... 11-14
Product Specifications .......................... 12
Service and Adjustments ...................... 15
Storage ............................................ 16-17
Troubleshooting .............................. 17-18
Repair Parts ..................................... 36-43
Parts Ordering ........................ Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in
the owner's manual, Sears will repair free of charge any defect in material or workman-
ship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
• Repairs necessary because of operator abuse or negligence, including bent
crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only
while this product is in use in the United States.
This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
I. GENERAL OPERATION
• Read, understand, and follow all
instructions on the machine and in the
manual(s) before starting. Be thor-
oughly familiar with the controls and the
proper use of the machine before
starting.
• Do not put hands or feet near or under
rotating parts. Keep clear of the
discharge opening at all times.
• Only allow responsible individuals, who
are familiar with the instructions, to
operate the machine.
• Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which
could be picked up and thrown by the
blade.
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Do not operate the mower when
barefoot or wearing open sandals.
Always wear substantial foot wear.
• Do not pull mower backwards unless
absolutely necessary. Always look
down and behind before and while
moving backwards.
• Do not operate the mower without
proper guards, plates, grass catcher or
other safety protective devices in
place.
• See manufacturer's instructions for
proper operation and installation of
accessories. Only use accessories
approved by the manufacturer.
2
• Stop the blade(s) when crossing gravel
drives, walks, or roads.
• Stop the engine (motor) whenever you
leave the equipment, before cleaning
the mower or unclogging the chute.
• Shut the engine (motor) off and wait
until the blade comes to complete stop
before removing grass catcher.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while
under the influence of alcohol or drugs.
• Never operate machine in wet grass.
Always be sure of your footing: keep a
firm hold on the handle and walk; never
run.
• Disengage the self-propelled mecha-
nism or drive clutch on mowers so
equipped before starting the engine
(motor).
• If the equipment should start to vibrate
abnormally, stop the engine (motor)
and check immediately for the cause.
Vibration is generally a warning of
trouble.
• Always wear safety goggles or safety
glasses with side shields when
operating mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip
and fall accidents which can result in
severe injury. All slopes require extra
caution. If you feel uneasy on a slope, do
not mow it.
DO:
• Mow across the face of slopes: never
up and down. Exercise extreme caution
when changing direction on slopes.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
• Do not trim near drop-offs, ditches or
embankments. The operator could lose
footing or balance.
• Do not trim excessively steep slopes.
• Do not mow on wet grass. Reduced
footing could cause slipping.
IlL CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the trimming area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and while walking backwards,
look behind and down for small
children.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Never make adjustments or repairs with
the engine (motor) running. Disconnect
the spark plug wire, and keep the wire
away from the plug to prevent acciden-
tal starting.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never attempt to make wheel height
adjustments while the engine (motor) is
running.
3
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Do not change the engine governor
setting or overspeed the engine.
_,WARNING: Engine exhaust, some of its
constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer
and birth defects or other reproductive
harm.
AWARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State
of California to cause cancer and birth
defects or other reproductive harm. Wash
hands after handling.
_-Look for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine has
stopped. To avoid severe bums on
contact, stay away from these areas.
A WARNING: In order to prevent acci-
dental starting when setting up, transport-
ing, adjusting or making repairs, always
disconnect spark plug wire and place wire
where it cannot contact spark plug.
These accessories were available when thislawn mower was produced. They are not
shipped with your mower. They arealsoavailableat mostSears retailoutletsand service
centers. Most Sears storescan alsoorder repairpartsfor you, when you providethe model
numberof yourlawn mower. Some ofthese accessoriesmay notapplyto yourlawnmower.
LAWN MOWER PERFORMANCE
r j
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
MULCHER KITS
STABILIZER
FOR EOR
_ GRASS CATCHERS _ GRASS CATCHERS
REAR DISCHARGE SIDE DISCHARGE
LAWN MOWERS LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS AIR FILTERS SPARK PLUGS
BELTS BLADES BLADE ADAPTERS WHEELS ENGINE OIL
4
GAS CANS
Read these instructions and this manual
in its entirety before you attempt to
assemble or operate your new lawn
mower.
IMPORTANT: This lawn mower is
shipped WITHOUT OIL OR GASOLINE in
the engine.
Your new lawn mower has been as-
sembled at the factory with the exception
of those parts left unassembled for
shipping purposes. All parts such as nuts,
washers, bolts, etc., necessary to com-
plete the assembly have been placed in
the parts bag. To ensure safe and proper
operation of your lawn mower, all parts
and hardware you assemble must be
tightened securely. Use the correct tools
as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with
mower.
2. Cut down two end comers of carton
and lay end panel down flat.
3. Remove all packing materials except
padding between upper and lower
handle and padding holding operator
presence control bar to upper handle.
4. Roll lawn mower out of carton and
check carton thorougly for additional
loose parts.
HOW TO SET UP YOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise lower handle section to
operating position and squeeze the
bottom ends of lower handle towards
each other until the pin in handle can
be inserted into one of the three
height adjustment holes.
2. Remove protective padding, raise
upper handle section into place on
lower handle and tighten both handle
knobs.
3. Remove any packing material from
around control bar.
Your handles may be adjusted for your
mowing comfort. Refer to Service and
Adjustments section of this manual.
Operator
control bar
Upper
Lift u
Mowing
position
Lower handle
Handle pin
Sq
3-Position J
handle
bracket
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to
be used as a mulcher. To convert to
bagging or discharging, see "TO CON-
VERT MOWER" in the Operation section
of this manual.
5
KNOWYOUR LAWN MOWIER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN
MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the
location of various controls and adjustments. Save this manual forfuture reference.
These symbols may appear on your lawn mower or in literature supplied with the product.
Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
presence control bar
Drive control
Drive speed control lever
Starter
Engine zone control cable
Handle knob
Single point height adjuster handle
Mulcher plug
IMPORTANT: This lawn mower is shipped
without oil or gasoline in the engine.
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Commis-
sion. The blade turns when the engine is running.
Ddve cover
Gasoline filler cap
Air filter
Muffler
ousing
Operator presence control bar - must
be held down to the handle to start the
engine. Release to stop the engine.
Primer - pumps additional fuel from the
carburetor to the cylinder for use when
starting a cold engine.
Starter handle - used for starting the
engine.
Drive control bar - used to engage
power-propelled foward motion of lawn
mower.
Drive speed control lever - used to
engage power-propelled forward motion
lawn mower.
Single point height adjuster- used to
adjust cutting height of lawn mower.
Mulcher door - allows conversion to
discharging or bagging operation.
Mulcher plug - Located at the rear
discharge opening must be removed
when converting to bagging operation.
6
The operation of any lawn
mower can result in foreign
objects thrown into the
eyes, which can result in
severe eye damage.
Always wear safety glasses or eye
shields while operating your lawn mower
or performing any adjustments or repairs.
We recommend a wide vision safety mask
over spectacles or standard safety
glasses.
HOWTO USEYOUR LAWN MOWER
ENGINE SPEED
The engine speed was set at the factory for
optimum performance. Speed isnot
adjustable.
ENGINE ZONE CONTROL
TO OPERATE DRIVE SYSTEM
• With engine running, select ground
speed by moving drive speed control
lever to desired position.
• To start forward motion, pull drive
control bar back against handle.
• To stop forward motion, release drive
control bar.
IMPORTANT: Always keep drive control
fully engaged against handle when in
use.
control bar
\
_I.CAUTION: Federal rec]ulaUons .req.uire an
engine control to be installed on this lawn
mower in order to minimize the risk of blade
contact injury. Do not under any
circumstances attempt to defeat the function
of the operator control. The blade tums when
the engine is running.
• Your lawn mower is equipped with an
operator presence control bar which
requires the operator to be posiUoned
behind the lawn mower handle to start and
operate the lawn mower.
GROUND DRIVE SPEEDS
Your lawn mower provides multiple
speeds to let you select the speed that
suits you best.
• Lower speeds are for heavy/thick grass
cutting or trimming.
• Medium speeds are for normal grass
cutting or trimming.
• High speeds are for light cutting and for
ground transport.
NOTE: Do not move speed control lever
unless the engine is running
Drive speed
control lever_
Drive control Drive control
enganged disengaged
TO ADJUST CU'I-rING HEIGHT
All four wheels are adjusted by a single
lever.
• Pull adjuster lever toward wheel. To
raise mower, move lever forward to
desired position. To lower mower,
move the lever toward the rear.
Lower Wheels
for High Cut "k_ /
Single point _ i¢,,J"'_
height adjuster "j,_'_\
Raise Wheels
lever _\
for Low Cut
TO ATTACH GRASS CATCHER
1. Lift the rear door of the lawn mower
and place the grass catcher frame
hooks into the slots of the rear door.
2. The grass catcher is secured to the
lawn mower housing when the rear
door is lowered onto the grass catcher
frame.
ACAUTION: Do not run your lawn mower
without clipping deflector or approved
grass catcher in place. Never attempt to
operate the lawn mower with the rear
door removed or propped open.
,\
J
7
Rear door slots
Grass
catcher
Catcher frame hook
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the
frame handle.
2. Remove grass catcher with clippings
from under lawn mower handle.
3. Empty clippings from bag using both
frame handle and bag handle.
NOTE: Do not drag the bag when
emptying; it will cause unnecessary wear.
SIDE DISCHARGING
• Mulcher plug must be installed into rear
discharge opening of mower.
• Open mulcher door and install dis-
charge deflector under guard as shown.
• Mower is now ready for discharging
operation.
• To convert to mulching or bagging
operation, discharge deflector must be
removed and discharge guard must be
closed.
door
Open mulcher door
Grass
;atcher
frame
Bag handle
handle
TO CONVERT MOWER
Your lawn mower was shipped ready to
be used as a mulcher. To convert to
bagging or discharging:
REAR BAGGING
• Open rear door and remove mulcher
plug. Store mulcher plug in a safe
place.
• You can now install the grass catcher.
• To convert to mulching or discharging
operation, install mulcher plug into rear
discharge opening of mower.
Discharge
deflector
Mulcher plug
\
SIMPLE STEPS TO REMEMBER WHEN
CONVERTING YOUR LAWN MOWER
FOR MULCHING -
1. Rear mulcher plug installed.
2. Mulcher door closed.
FOR REAR BAGGING -
1. Rear mulcher plug removed.
2. Grass catcher installed.
3. Mulcher door closed.
FOR SIDE DISCHARGING -
1. Rear mulcher plug installed.
2. Side discharge deflector installed.
ACAUTION: Do not run your lawn mower
without rear mulcher plug in place or
approved grass catcher in place.
Never attempt to operate the lawn mower
with the rear door removed or propped
open.
BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in
the engine. Engine holds 20 oz. of oil.
For type and grade of oil to use, see
"ENGINE" in Maintenance section of this
manual.
1. Be sure lawnmower is level and area
around oil fill is clean.
2. Remove engine oil cap and fill to the
full line on the dipstick. Pour oil slowly.
Do not over fill.
NOTE: Allow oil to settle down into engine
for accurate reading. To read proper level,
tighten engine oil cap, then remove it to
read the dipstick.
3. Reinstall engine oil cap and tighten.
• Check oil level before each use. Add
oil if needed. Fill to full line on dipstick.
• Change the oil after every 25 hours of
operation or each season. You may
need to change the oil more often
under dusty, dirty conditions.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be
used within 30 days to assure fuel
freshness.
AWARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
A CAUTION: Fillto bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
Gasoline
filler cap
Engine oil cap
9
TO START ENGINE
NOTE: Due to protective coatings on the
engine, a small amount of smoke may be
present during the initial use of the
product and should be considered
normal.
1. To start a cold engine, push primer
three (3) times before trying to start.
Use a firm push. This step is not
usually necessary when starting an
engine which has already run for a few
minutes.
2. Hold operator presence control bar
down to the handle and pull starter
handle quickly. Do not allow starter
rope to snap back.
TO STOP ENGINE
• To stop engine, release operator
presence control bar.
NOTE: in cooler weather it may be
necessary to repeat priming steps. In
warmer weather over priming may cause
flooding and engine will not start. If you do
flood engine, wait a few minutes before
attempting to start and do not repeat
priming steps.
MOWING TIPS
• Under certain conditions, such as very
tall grass, it may be necessary to raise
the height of cut to reduce pushing
effort and to keep from overloading the
engine and leaving clumps of grass
clippings. It may also be necessary to
reduce ground speed and/or run the
lawn mower over the area a second
time.
• For extremely heavy cutting, reduce the
width of cut by overlapping previously
cut path and mow slowly.
• For better grass bagging and most
cutting conditions, the engine speed
should be set in the fast position.
• Pores in cloth grass catchers can
become filled with dirt and dust with use
and catchers will collect less grass. To
prevent this, regularly hose catcher off
with water and let dry before using.
• Keep top of engine around starter clear
and clean of grass clippings and chaff.
This will help engine air flow and
extend engine life.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. See "CLEANING" in the Maintenance
section of this manual.
• The special mulching blade will recut the
grass clippings many times and reduce
them in size so that as they fall onto the
lawn they will disperse into the grass and
not be noticed. Also, the mulched grass
will biodegrade quickly to provide nutrients
for the lawn. Always mulch with your
highest engine (blade) speed as this will
provide the best recuffing action of the
blades.
• Avoid cutting your lawn when it is wet. Wet
grass tends to form clumps and interferes
with the mulching action. The best time to
mow your lawn is the early aftemoon. At
this time the grass has dried and the newly
cut area will not be exposed to the direct
sun.
• For best results, adjust the lawn mower
cutting height so that the lawn mower cuts
off only the top one-third of the grass
blades. If the lawn is overgrown it will be
necessary to raise the height of cut to
reduce pushing effort and to keep from
overloading the engine and leaving
clumps of mulched grass. For extremely
heavy mulching, reduce your width of cut
by overlapping previously cut path and
mow slowly.
• Certain types of grass and grass conditions
may require that an area be mulched a
second time to completely hide the
clippings. When doing a second cut, mow
across or perpendicular to the first cut path.
• Change your cutting pattem from week to
week. Mow north to south one week then
change to east to west the next week. This
will help prevent matting and graining of
the lawn.
b
Max 1/3
10
F,LL..
AS YOU COMPLETE Ok'_._/_¢-_'__:)._ _" _"/ O_'_
° oo °s ov,o
Check for Loose Fasteners _ I/
Clean/Inspect GrassCatcher
(If Equipped) !,/ _ _1
Clean Lawn Mower
Clean Under Drive Cover
(Power-Propelled Mowers)
_ Check drive I_lVpulleys
(Power-Propelled Mowers) If
R Check/Sharpen/Replace Blade 11/3
LubricationChart V' l#/
Clean Battery/Recharge
tElectric Start MowersI If I,/4
E Check Engine Oil Level
Change Engine Oil _1,_
Inspect Muffler
G Clean Air Filter _ 2
N Clean or Replace Spark Plug
Replace Air Filter Paper Cartridge ¥#g
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in ditty or dusty conditions.
3- Replace blades more often when mowing in sandy soil. LUBRICATION CHART
4 - Charge 48 hours at end of season,
GENERAL RECOMMENDATIONS _) Engineoil
The warranty on this lawn mower does not
cover items that have been subjected to
operator abuse or negligence. To receive full
value from the warranty, operator must
maintain mower as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your unit.
All adjustments in the Service and Adjust-
ments section of this manual should be
checked at least once each season.
• Once a year, replace the spark plug,
replace air filter element and check blade
for wear. A new spark plug and clean/new
air filter element assure proper air-fuel
mixture and help your engine run better
and last longer.
• Follow the maintenance schedule in this
manual.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See "LUBRICA-
TION CHAR-P').
I -- f (_) Brake spring
] bracket
I Mulcher
door hinge pin
door hinge
(!) Handle bracket mounting pins
(_) Spray lubricant
(_) See "ENGINE" in Maintenance section.
IMPORTANT: Do not oil or grease
plastic wheel bearings. Viscous
lubricants will attract dust and dirt that
will shorten the life of the self-lubricat-
ing bearings. If you feel they must be
lubricated, use only a dry, powdered
graphite type lubricant sparingly.
11
Rear
PRODUCT SPECIFICATIONS
SERIAL NUMBER:
DATE OF PURCHASE:
_ASOLINE CAPACITY/TYPE: 1.5 QUARTS (UNLEADED REGULAR)
OILTYPE (API-SF-SJ): SAE 30 (ABOVE 32°F); SAE 5W-30 (BELOW 32°F
OIL CAPACITY: 20 OUNCES
SPARK PLUG (GAP: .045") CHAMPION RJ19LM4
BLADE BOLT TORQUE: 35-40 FT. LBS.
The model and serial numbers will be found on a decal attached to the rear of the
lawn mower housing. Record both serial number and date of purchase in the space
provided above.
LAWN MOWER
Always observe safety rules when performing
any maintenance.
"I1RES
• Keep tiresfree of gasoline, oil, or insect
controlchemicals which can harm rubber
• Avoid stumps,stones deep ruts,sharp
objectsand otherhazards that may cause
tire damage.
BLADE CARE
For best results, mower blade must be
kept sharp. Replace bent or damaged
blades.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with spark plug.
2. Turn lawn mower on its side. Make
sure air filter and carburetor are up.
3. Use a wood block between blade and
mower housing to prevent blade from
turning when removing blade bolt.
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter-
clockwise.
5. Remove blade and attaching hard-
ware (bolt, lock washer and hardened
washer).
NOTE: Remove the blade adapter and
check the key inside hub of blade adapter.
The key must be in good condition to work
properly. Replace adapter if damaged.
TO REPLACE BLADE
1. Position the blade adapter on the
engine crankshaft. Be sure key in
adapter and crankshaft keyway are
aligned.
2. Position blade on the blade adapter
aligning the two (2) holes in the blade
with the raised lugs on the adapter.
3. Be sure the trailing edge of blade
(opposite sharp edge) is up toward the
engine.
4. Install the blade bolt with the lock
washer and hardened washer into
blade adapter and crankshaft.
5. Use block of wood between blade and
lawn mower housing and tighten the
blade bolt, turning clockwise.
• The recommended tightening torque is
35-40 ft. Ibs.
IMPORTANT: Blade bolt is grade 8 heat
treated.
Crankshaft
keyway
Blade
:rank
Blade -: shaft
bolt Hardene
washer Trailing edge Blade adapter
12
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade - but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
eventual damage to lawn mower or
engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, drive a nail
into a beam or wall. Leave about one
inch of the straight nail exposed. Place
center hole of blade over the head of
the nail. If blade is balanced, it should
remain in a horizontal position. If either
end of the blade moves downward,
sharpen the heavy end until the blade is
balanced.
GRASS CATCHER
• The grass catcher may be hosed with
water, but must be dry when used.
• Check your grass catcher often for
damage or deterioration. Through
normal use it will wear. If catcher needs
replacing, replace only with a manufac-
turer approved replacement catcher.
Give the lawn mower model number
when ordering.
DRIVE WHEELS
Check rear drive wheels each time you
mow to be sure they move freely. The
wheels not turning freely means trash,
grass cuttings, etc., may be inside the
drive wheel and dust cover area and must
be cleaned out to free drive wheels.
If necessary to clean the drive wheels,
check both rear wheels.
1. Remove hubcaps and Iocknuts.
2. Remove wheels from wheel adjuster
axles.
3. Remove any trash or grass cuttings
from inside the dust cover, pinion and/
or drive wheel gear teeth.
4. If you remove the drive pinions, wipe
clean with dry cloth. Reassemble dry.
Do not lubricate. Do not use oil or
grease.
NOTE: The pinion gears, on both sides of
the mower, are the same, however, they
must be installed correctly. If installed
incorrectly, the drive system will not work.
5. There are arrows embossed on both
sides of the pinion gear. With the
arrow at the top of the pinion, the
arrow must point towards the front of
the mower. If the arrow points to the
rear of the mower, turn the pinion
around, then assemble to mower.
6. Place wheels back on adjuster axles.
7. Replace Iocknuts and hubcaps.
Correct Incorrect
Wave
Pinion
E-rin_
Hubcs
Washers
Locknut
Dust
cover
ENGINE
LUBRICATION
Use only high qualitydetergent oil ratedwith
API service classificationSF-SJ. Selectthe
oil'sSAE viscositygrade accordingto your
expected operating temperature.
NOTE: Although multi-viscosity oils (5W30,
10W30 etc.) improve starting in cold weather,
these multi-viscosity oils will result in
increased oil consumption when used above
32°F. Check your engine oil level more
frequently to avoid possible engine damage
from running low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the lawn
mower is not used for 25 hours in one year.
Check the crankcase oil level before starting
the engine and after each five (5) hours of
continuous use. 13ghten oil plug securely
each time you check the oil level.
13
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to
drain oil, drain fuel tank by running
engine until fuel tank is empty.
1. Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with spark plug.
2. Remove engine oil cap; lay aside on a
clean surface.
3. Tip lawn mower on its side as shown
and drain oil into a suitable container.
Rock lawn mower back and forth to
remove any oil trapped inside of
engine.
4. Wipe off any spilled oil from lawn
mower or side of engine.
5. Fill engine with oil. (See "ADD OIL" in
the Operation section of this manual).
6. Reconnect spark plug wire to spark
plug.
Container
AIR FILTER
Your engine will not run properly and may
be damaged by using a dirty air filter.
Replace the air filter every 100 hours of
operation or every season, whichever
occurs first. Service air cleaner more
often under dusty conditions. Do not
wash air filter.
TO CHANGE AIR FILTER
1. Remove the air filter by turning
clockwise to the stop and pull away
from collar.
2. Remove filter from inside of cover.
3. Clean the inside of the cover and the
collar to remove any dirt accumula-
tion.
4. Insert new filter into cover.
5. Put air filter cover and filter into collar
aligning the tab with the slot.
6. Push in on cover and turn counter-
clockwise to tighten.
Collar
Slot z
Air filter" J
Tab j
Air filter cover
clockwise to
Clip
j
J
clockwise to tighten
Turn
remove
Turn
counter-
MUFFLER
Inspect and replace corroded muffler as it
could create a fire hazard and/or damage.
SPARK PLUG
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
in Maintenance section of this manual.
CLEANING
IMPORTANT." For best performance, keep
mower housing free of built-up grass and
trash. Clean underside of mower housing
after each use.
•,CAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contact with the spark
plug.
• Clean the underside of your lawn
mower by scraping to remove build-up
of grass and trash.
• Clean engine often to keep trash from
accumulating. A clogged engine runs
hotter and shortens engine life.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• We do not recommend using a garden
hose to cIean lawn mower unless the
electrical system, muffler, air filter and
carburetor are covered to keep water
out. Water in engine can result in
shortened engine life.
14
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