Craftsman 917379810 Owner’s Manual

Owner's Manual
ICRRFTSMRN'I
6.75 HORSEPOWER 21" MULTI-CUT
POWER PROPELLED
ROTARYLAWN MOWER
Model No. 917,379810
Assembly
Operation
Maintenance
EspaSol
Repair Parts
NOTE: Engines which are certified to comply with California and U.S. EPA emission regulations for SORE (Small Off Road Equipment), are certified to operate on regular unleaded gasoline, and include the following emission _ systems: Engine Modification (EM), and Three-way
Catalyst (TWC) (If so equipped). AVlSO: Los motores homologados para cumplir coo la rnglamentaci6n sobre emisiones de
Califomla y de la Agancla de Proteccibn Ambiantal estadounidanse (EPA) pars equipos peque_os no circulantss (SORE) funcionan con gasoline normal sin plomo, e incluyan los siguientes sistemss de control de emisiones: medificaci6n del mot_" (EM) y catalizador de triple acck_n (TWC) (en caso de tenerlo).
The D.O.M. decal includes engine life specifications for the emissions-related useful life period of your engine. This period relates to the emission compliance life as certified by EPNCARB. To
find the/ife period specification for your engine, please match one of the following letters with the
letter pdnted on your D.O.M. decal: (C) 125 hours, (B) 250 hours, (A) 500 hours. La celcomanla D.O.M. inc_uyeespecilicaciones sobre la dumc_n del motor pars el periodo de
vida dtil de su molor relaccionado con emisionss. Este perfodo se relaciona con la duracidn en
conformidad son las emisiones segOn Io corth_cadopor EPA/CARB. Para hallar la especificacion del perlodo de vida de su motor, mire cudlde las sigulantss lelrss vlene impresa en su
cstsomanla D.O.M.: (C) 125 horas, (B) 250 horas, (A) 500 horas.
CAUTION:
Read and follow all Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman websife: www.sears.com/craflsman
Warranty ................................................. 2 Product Specifications .......................... 12
Safety Rules ........................................ 2-4 Service and Adjustments...................... 15
Assembly ................................................ 5 Storage ............................................ 16-17
Operation ........................................... 6-10 Troubleshooting .............................. 17-18
Maintenance Schedule ........................ 11 Repair Parts..................................... 36-43
Maintenance .................................... 11-14 Parts Ordedng ........................ Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructionsin the owner's manual, Sears will repair free of charge any defect in matarial or workman- ship.
Ifthis Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase. This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Canter/Department in the United States. This warranty applies only while this product isin use inthe United States.
This Warranty gives you specific legal dghts,and you may also have other dghts wNch
varyfrom state to state. SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwingobjects. Failure to observe the following safety instructionscould resultin
seriousinjury or death. I.GENERAL OPERATION
Read, understand, and follow all
instructionson the machine and in the manual(s) before starting. Be thor-
oughly familiar with the controls and the proper use of the machine before
starting.
Do not puthands or feet near or under
rotatingpads. Keep clear of the dischargeopening at all times.
* Only allow responsible individuals, who
are familiar with the instructions,to
operate the machine.
Clear the area of objects such as rocks, toys,wire, bones, sticks, etc., which
could be picked up and thrown by the
blade.
Be sure the area is clear of uther
people before mowing. Stop machine if anyone enters the area.
Do not operate the mower when barefoot or weedng open sandals. Always wear substantial foot wear.
Do not pull mower backwards unless absolutely necessary. Always look
down and behind before and while moving backwards.
Do not operate the mower without
proper guards, plates, grass catcher or other safety protectivedevices in
place.
See manufacturer's instructionsfor proper operation and installation of
accessories. Only use accessoltes
2
approved by the manufacturer.
Stop the blade(s) when crossing gravel
drives, walks, or roads.
Stop the engine (motor) whenever you leave the equipment, before cleaning
the mower or uncloggingthe chute.
Shut the engine (motor) off and wait
untilthe blade comes to complete stop before removing grass catcher.
Mow only in daylightor good artificial
light.
Do not operate the machine while
under the Influence of alcohol or drugs.
Never operate rnachlne in wet grass. Always be sure of yourfooting: keep a
firm hold on the handle and walk; never
run.
Disengage the sell.propelled mecha- nism or drive clutch on mowers so
equipped before starting the engine
(motor).
If the equipment should start to vibrate
abnormaify, stopthe engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.
Always wear safety goggles or safety
glasses with side shields v_nen
operating mower. ,
II. SLOPE OPERATION Slopes are a major factor related to slip
and fall accidents which can result in
severe injury.All slopes require extra
caution. If you feel uneasy on a slope, do
notmow it. DO:
Mow across the face of slopes: never
up and down. Exemise extreme caution when changing direction on slopes.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.Tall grass can hide obstacles.
DO NOT:
Do not tdm near drop--offs, ditches or
embankments. The operator could lose footing or balance.
Do not tdm excessively steep slopes.
Do not mow on wet grass. Reduced
footing cou(d cause slipping.
III. CHILDREN Tragic accidents can occur if the operator
is cot alert to the presence of children. Children are o1_enattracted to the
machine and the mowing activity. Never assume that children will remain where
you last sawthem.
Keep children out of the trimming area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and while walking backwards, look behind and down for small
children.
Never allow children to operate the
machine.
Use extra care when approaching blind
comers, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed
area.
Never make adjustments or repairs with the engine (motor) running. Disconnect
the spark plug wire, and keep the wire
away from the plug to prevent acciden- tal starting.
Keep nuts and belts, especially blade attachment boils, tight and keep
equipment In good condition.
Never tamper with safety devices.
Check their proper operation regblady.
Keep machine tree of grass, leaves, or other debds build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
* Stop and inspect the equipment if you
stdke en object. Repair, if necessary,
before restarting.
Never attempt to make wheel height
adjustments while the engine (motor) is running.
3
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra caution when servicingthem.
Do not change the engine governor
setting or overspeod the engine.
_,WARNING: Engine exhaust, some of its constituents,and certain vehicle compo-
nents contain or emit chemicals known to the State of Californiato cause cancer
and birth defects or other reproductive
harm.
AWARNING: Battery posts, terminals and
related accessories contain lead sod lead compounds,chemicals known to the State
of Californiato cause cancer and birth
defects or other reproductiveharm. Wash
hands after handling.
ALook for this symbol to point out
importantsafety precautions. It means CAUTIONZII BECOME ALERTlll YOUR
SAFETY IS INVOLVED.
A CAUTION: Muffler and other engine parts become extremely hot dudng
operationand remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.
_, WARNING: In orderto preventacci-
dental startingwhen setting up, transport- ing, adjustingor making repairs, always
disconnect spark plug wire and place wire where it cannot contact spark plug.
Thaseaccessories were avzulablewhsothislawnmowerwas produc_L 1'hey are not stripped with your mower. They am alsoavaiableat mcatSearsretailoutlstsand serviea
centers. MostSearsstoreacan alsoon:lerrepairpartsfor y_J, whan youprevidethe rnodei numberct yourlswnrncwer. Some ofthese accessoriesmay notapplytoyourlawnmower.
LAWN MOWER PERFORMANCE
FOR REAR DISCHARGE LAWN MOWERS MULCHER KITS STABILIZER
REAR DISCHARGE SIDE DISCHARGE
LAWN MOWERS LAWN MOWERS
GAS CANS
LAWN MOWER MAINTENANCE
MUFFLERS AIR FILTERS
BELTS BLADES BLADE ADAPTERS WHEELS
4
SPARK PLUGS
ENGINE OIL
Read these instructionsand this manual
in its entiretybefore you attempt to assemble or operate your new lawn mower.
IMPORTANT: This lawn mower Is shipped WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been as- Operator sembled at the factory with the exception con_'olbar
of those parts left unassembled for
shippingpurposes. All parts such as nuts,
washers, belts, etc., necessary to corn- LiftUl
plete the assembly have been placed in
the parts bag. To ensure safe and proper operation of your lawn mower, all parts
and hardware you assemble must be
tightened securely. Use the correcttools
as necessary to ensure proper tightness. TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with
mower.
2. Cut down two end comers of carton and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower
handle and padding holding operator Sq presence control bar to upper handle.
4. Roll lawn mower outof carton and 3-Position check carton thorouglyfor additional handle
loose parts, bracket
HOWTO SET UPYOUR LAWN
MOWER TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so as not to pinch or damage control cables.
1. Raise lower handle section to operating position and squeeze the
hoftom ends of lower handle towards each other untilthe pin in handle can
be inserted into one ofthe three
height adjustment holes.
2. Remove protective padding, raise upper handle section into place on
lower handle and tighten both handle knobs.
3. Remove any packing material from
around control bar.
Your handles may be adjusted for your mowing comfort. Refer to Service and
Adjustments section of this manuel.
TO INSTALL ATrACHMENTS Your lawn mower was shipped ready to
be used as a mulcher.To convert to bagging or discharging, see '3"0 CON-
VERT MOWER" in the Operation section
of this manual.
Mowing position
Lower handle
pin
/
5
KNOWYOUR LAWNMOWER
READTHIS OWNERS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Comparethe ilustratanswithyourlawn mowerto familarizeyoums_withthe
Ioc_ian ofvadous(x_nlrdsand a_ustmants. Save thismanuslfor futurereference. These symbols may appear on your lawn moweror in literaturesuppled withthe product.
Learnand understand _ meaning.
CAU]ION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER,KEEP HANDS
ORWARNING ON OFF AND FEET AWAY
_peed control lever
zone contrd cable
Drive cover
Gasoline filler cap
Single
Airtilter
.Pdmer
Mulcherplug Mulcher
IMPORTANT: This lawn mower is shipped withoutoil or _lasoline in the engine. Housing
MEETS CPSC SAFETY REQUIREMENTS
Sears rotarywalk-behind power lawn mowers conform to the safety standards of the Amedcan National Standards Institute and the U.S. Consumer Product Safety Commis-
sion. The blade turns when the engine is running.
Operator presence control bar - must be held down to the handle to start the
engine. Release to stop the angJne.
Primer - pumps additional fuel from the carburetorto the cylinderfor use when
starting a coldengine. Starter handle - used for startingthe
engine. Drive control bar - used to engage
power-pmpeUed foward motion of lawn
mower.
Drive speed control lever - used to engage power-propelled forward motion
lawn mower. Single point height adjuster- used to adjust cuttingheight of lawn mower.
Muleher door - allows conversion to discharging or bagging operation.
Mulcher plug - Located atthe rear discharge opening must be removed
when converting to bagging operation.
6
Theoperationofanylawn mowercanresultinforeign
objects thrown into the eyes, which can result in
severe eye damage.
Always wear safety glasses or eye shields while operating your lawn mower
or performing any adjustments or repairs. We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOWTO USEYOUR LAWN MOWER ENGINE SPEED
"13_angine speedwassst at thefactoryfor
opt_numbarformonse.Speedisnnt
adjustable.
ENGINEZONE CONTROL
&CAU'nON: Federal re_JlstJnns.mguirsan
engine ccr_rulto be _ on 1his_w,'n
mowerin orderto minirn_etheriskof blade contactinjury.Donot underany
circumstancesattemptto defeatthefu_ ofthe operatorcontrol"[heblada turnswhen
the engine isrunning.
Your lawnmower is equipped with an
operatorpressnsecontrolbar whidn requirestheoperatorto be pusiE_ed behind the lawnmower handleto stadand
operatethe lawn mower.
GROUND DRIVE SPEEDS Your lawn mower provides multiple
speeds to let you select the speed that surfsyou hast.
Lower speeds are for heevy/thick grass cuttingor trimming.
Medium speeds are for normal grass
cuttingor trimming.
High speeds are for light cutting andfor
ground transport.
NOTE: Do not move speed control lever unless the engine Is running
Dnve speed control
TO OPERATE DRIVE SYSTEM
With engine running, select ground
speed by moving drive speed control lever to desired position.
To start forward motion, pullddve
control bar hack against handle.
To stop forward motion, release drive control bar.
IMPORTANT: Always keep ddve control
fully engaged against handle when in
use,
Ope_rator_ controlbar
I Drivecontrol
TO ADJUST CUTFING HEIGHT All four wheels are adjusted by a single
lever.
Pull adjuster lever toward wheel. To
raise mower, move lever forward to desired position. To lower mower,
move the lever toward the rear.
Lower Wheels for High Cut
/
height adjuster lever
Raise Wheels for Low Cut
TO ATTACH GRASS CATCHER
1. Liftthe rear door of the lawn mower and place the grass catcher frame
hooks intothe slotsof the rear door.
2. The grass catcher is secured to the
lawn mower housing when the rear
door is lowered onto the grass catcher frame.
A,CAUTION: Do not run yourlawn mower
without clipping deflector or approved grass catcher In place. Never attempt to
operate the lawn mower with the rear
door removed or propped open.
7
Grass
catcher
Catcher frame hook
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the frame handle.
2. Remove grass catcher with clippings from under lawn mower handle.
3. Empty clippings from bag using both frame handle and bag handle.
NOTE: Do not dragthe bag when emptying; it willcause unnecessary wear.
Grass
SIDE DISCHARGING
Mulcher plug mustbe installed into rear
discharge opening of mower.
Open mulcher door and install dis-
charge deflector under guard as shown.
Mower is now ready for discharging
operation.
To convert to mulching or bagging operation, discharge deflector must be
removed and discharge guard must be closed.
4ulcher door
Open mulcher door
Bag h_dle handle
frame
TO CONVERT MOWER Your lawn mower was shipped ready to
be used as a mulchar. To convertto bagging or discharging:
REAR BAGGING
Open rear door and remove mulcher plug. Store mulcher plug in s safe
place.
You can now installthe grass catcher.
To convert to mulching or discharging
operation, install mulcher plug into rear
discharge opening of mower,
Muncher
Discha_Je deflector _.
8
SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER
FOR MULCHING -
1. Rear mulcher plug installed.
2. Mulcher door closed.
FOR REAR BAGGING -
1. Rear rnulcher plug removed.
2. Grass catcher installed.
3. Mulcher door closed. FOR SIDE DISCHARGING -
1. Rear rnulcher plug installed.
2. Side discharge deflector installed.
a_CAUTION: Do not run your lawn mower
withoutrear mulcher plug in place or approved grass catcher in place.
Never attempt to operate the lawn mower
with the rear door removed or prepped
open.
BEFORE STARTING ENGINE
ADD OIL Your lawnmower is shipped without oil in
the engine. Engine holds 20 oz. of oil.
For type and grade of oilto use. see
=ENGINE" in Maintenance section of this
manual.
1. Be sure lawnmower is level and area
around oil fill is clean.
2. Remove engine oil cap and fillto the
full line on the dipstick. Pour oil slowly. Do not over fill.
NOTE: Allow oil to settle down into engine for accurate reading. To read proper level,
tightenengine oil cap, then remove itto read the dipstick. 3, Reinstall engine oil cap and tighten.
Check oil level before each use. Add
oil if needed. Fill tofull line on dipstick.
Change the oil after every 25 hours of
operationor each season. You may need to change the oil more often
under dusty,dirty conditions.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoitne with a minimum of 87 octane. Do not mixoil with gasoline. Purchase fuel in quantities that can be
used within30 days to assure fuel
freshness.
AWARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and formation of acids dudng storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run untilthe fuel lines
and carburetor areempty. Usefresh fuel
nextseason. See Storage Instructionsfor additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
A CAUTION: Fillto bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spillor use gasoline near an open flame.
tiller cap
Engine oil cap
TO START ENGINE
NOTE: Due to protective coatings on the engine, a small amount of smoke may be present dudng the initial use of the
productand should be considered normal.
1. To start a cold engine, push primer three (3) times before trying to start.
Use a firm push. This step is not usually necessary when starting an engine which has already run for a few
minutes.
2. Hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter
rope to snap back.
TO STOP ENGINE
To stop engine, release operator
presence control bar.
NOTE: In cooler weather it may be necessary to repeat pdming steps. In
warmer weather over pdming may cause flooding and engine will not start. Ifyou do
floodengine, wait a few minutes before attempting to start and do not repeat
priming steps.
MOWINGTIPS
Under certain conditions, such as very
tall grass, it may be necessary to raise the height of cut to reduce pushing
effortand to keep from ovedoading the engine and leaving clumps of grass
clippings. It may also be necessary to reduce ground speed and/or run the
lawn mower over the area a second
time.
For extremely heavy cutting, reduce the
width of cut by overlapping previously
cut path and mow slowly.
For better grass bagging and most cutting conditions, the engine speed
should be set in the fast position.
Pores in cloth grass catchers can
become filled with dirt and dust with usa and catchers willcollect less grass. To prevent this, regularly hose catcher off
with water and let dry before using.
Keep top of engine around starter clear
and clean of grass clippings and chaff. This will help engine air flow and
extend engine life.
MULCHING MOWINGTIPS IMPORTANT: Forbest performance,keep
mower hoasingfreeof belt.up grassand
trash. See "CLEANING" inthe Maintenance
saclJonofINs manual.
The specialmalching bladewin recutthe
grassd_ol_ngsmany timesand reduce
themin sizeso1hatasthey fallanto the lawnthey wigcispersaintothe grassand
nofbe n_iced. Also,themtL_rN_dgrass will blodegradequicklyto providenutrients
f_ the lawn. Alwaysmuld_withyour
highestengine(Uabe)speedasthiswm
prov_ thebestrecurdngac_ ofthe blades.
Aveidcul_ngyourlawnwhenitlawst. Wet
grasstendsto formdumps andinterferes withthe mulchingaction.The bestlirne to rr_w your lawnis the early aftemcon. At
thistimethegrass hasdrlad andthe newly
cutarea wil nctbe expessdto thedirect
San.
Forbestresults, adjustthe lawn mower cuttingbeightsothat thelawn mowercuts
offonlythetop one-thirdof the grass blades. Ifthe lawn isovergrownitwil be
necessaryto ralae1beheightofcutto reducepushi_ effortandto keepfrom
overloadingthee_ine andleaving
c_rnps of mulchedgrass.For extremely heavymt_Nng, reduceyourwidthof cut
byoverlapping previously cut path rnmvs_owly.
Certain typss of grassand grasscondi_ons
may requiretl'_:|tan area be mulcheda
secondtlmatocomp_ely hidethe
clippings.When doinga ssoond out, mow across orpeq_endct_artothe fi_stcutpath.
Change your cut_ngpattemfrom weekto week. Mow northtosouthcoe waskthan
dnangeto sast towest the nextwssk. This vallhelp preset mailing and grainingof
the lawn.
' "i Max1/3
10
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE
REGULAR SERVICE SERVICE DATES
CheCkfor LoOse FaSteners I1_ I_
Clean4nspect Grass Catcher
(If Equipped) I,,/ _ 1'_
Clean Lawn Mower Clean Under Drive Cover
(Power-Propelted Mowers) I// Check ddve beW Ileys
IPower.Propell_owersi fl_ Check/Sharpen/Replace Blade t#/3
Lubrication C_lad _ _pS Clean Battety/Recha
IEleCtric Start Mow_sr_ I_ lt_4
Check Engine Og Level _/
!Chan_le Engine Oil _!,2
Clean Air Filter Ii/ 2
Inspect Muffler
Clean or Replace Spark Plug ll/ _leplace Air Filter Paper Cartridge 11_2
v'
Tha warrar_ on thislawn mower does nct coveritemsthat havebeen subjectedto operator_ ornegigence. To receivefull
valuefrom thewarranty,operatormust maintainnx_weras iastrudedinthismanual.
Some a_ustmeets wil needto be made periodicallyto properlymaintainyourunit.
AI acquslmeetsInthe Service andA_ust-
merits sec',iono_tfis manuelshouldbe
checkedst least onceeedn season.
_ _ _ door hinge pin
Once a year, replecethe spa_kplug,
replaceair filterelementand check blade forwear. A new sperkiolugand _
air filterelementassureproperair-fuel _re and halp yourenginemn bstter
and lastlonger.
Followthe maintenancescheduleInthis manual.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
LUBRICA11ON Keep unitwell lubdcated(See "LUBRICA-
TION CHAR"r).
(_ Handle bracket mounting pins
_) Spray lubdcant
See "ENGINE" In Maintenance section.
IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous
lubricantswill attract dust and dirt that willshorten the life ofthe self-lubricat-
ing beedngs. If you feel they must be
lubricated, use only a dry, powdered graphite type lubricant sparingly.
11
;pdng
bracket
Rear
door hinge
3RODUCT SPECIFICATIONS
;ERIAL NUMBER:
DATEOF PURCHASE:
SASOLINE CAPACITY/TYPE: 1.5 QUARTS (UNLEADED REGULAR) DILTYPE (API-SF-SJ): SAE 30 (ABOVE 32°F); SAE 5W-30 (BELOW 32°F
)IL CAPACITY: 20 OUNCES
SPARK PLUG (GAP: .045") CHAMPION RJ19LM4 BLADE BOLTTORQUE: 35-40 FT. LBS.
, The model and sedal numbers will be found on a decal attached to the rear of the
lawn mower housing. Record beth serial number and date of purchase in the space provided above.
LAWNMOWER
Alwaysobservesafetymisswhenperforming anymaintenance.
"nRES
Keeptiresfreeofgasoline,oil,orinsect
controlchemicalswhichcanharmrubber.
Avoidstumps,stones,dsaprids,sharp objectsandotherhazardsthatmaycause
tiredamage.
BLADE CARE Forbest results,mowerblademustbe
keptsharp. Replacebentordamaged blades.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with spark plug.
2. Turn lawn mower on its side. Make
sure air filter and carburetor are up.
3. Use a wood block between blade and mower housingto prevent blade from
tuming when removing blade bolt.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
4. Remove blade belt by turning counter- clockwise.
5. Remove blade and attaching hard- ware (bolt, lock washer and hardened
washer).
NOTE: Remove the blade adapter and chec_ the key inside hub of blade adapter.
The key must be in good conditionto work properly. Replace adapter ff damaged.
TO REPLACE BLADE
1. Position the blade adapter on the engine crankshaft. Be sure key in
adapter and crankshaft keyway are aligned.
2. Position blade on the blade adapter aligning the two (2) holes in the blade
with the raised lugs on the adapter.
3. Be sure the trailing edge of blade (opposite sharp edge) is up toward the
engine.
4. Installthe blade belt with the lock washer and hardened washer into
blade adapter and crankshaft.
5. Use block of wood between blade and lawn mower housing and tighten the
blade belt, turning clockwise.
The recommended tightening torque is
35-40 ft. Ibs.
IMPORTANT: Blade bolt is grade 8 heat
treated.
Crankshaft
Key_ / keyway
Blade bolt shaft
washer Trailing edge Blade adapter
12
TO SHARPEN BLADE
NOTE: We do not recommend sharpening blade - but ifyou do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause
eventual damage to lawn mower or
engine.
The blade can be sharpened with a file
or on a gdnding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, drive a nail
into a beam or wall. Leave about one inchof the straight nail exposed. Place
center hole of blade over the head of the nail. If blade is balanced, if should
remain in a horizontal potion. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
GRASS CATCHER
The gross catcher may be hosed with water, but must be dry when used.
Check your grass catcher often for damage or deterioration. Through normal use it willwear. If catcher needs
replacing, replace only with a manufac- turer approved replacement catcher. Give the lawn mower model number
when ordedng.
DRIVE WHEELS Check rear drive wheels each time you
mow to be sure they move freely. The wheels notturningfreely means trash,
grass cuttings, etc., may be inside the drive wheel and dust cover area and must be cleaned out to free drive wheels.
If necessary to clean the drive wheels, check both rear wheels.
1. Remove hubcaps and Iocknots.
2. Remove wheels from wheel adjuster
axles.
3. Remove any trash or grass cuttings
from inside the dust cover, pinion and/
or drive wheel gear teeth.
4. If you remove the drive pinions, wipe
clean with dry cloth. Reassemble dry. Do notlubricate. Do not use oilor
grease.
NOTE: The piniongears, on both sides of
the mower, are the same, however, they
must be installed correctly. If installed incorrectly,the ddve system will not work.
5. There are arrows embossed on both sides of the pinion gear. With the
arrow at the top of the pinion, the arrow must point towardsthe front of
the mower. If the arrow pointsto the
rear of the mower, turnthe pinion
around, then assemble to mower.
6. Place wheels back on adjuster axles.
7. Replace Iocknuts and hubcaps.
Incorrect
Wave
Washer
Pinion
E-itng,
cover
Washers
Dust
Locknut
ENGINE LUBRICA'nON
UseonlyNgh_ detergentoilratedwith APIservineclassificationSF.SJ.Selectthe
oil'sSAEviscositygradeaccordingtoyour expectedoperatingtemperature.
'F ._ O. 3_ _- 4_ SO. e6- IOG-
TBaPEI_RE _G E ANTICIPATED MFOI_ N_CT OL CHANOE I
NOTE: Althoughmul_.viscssifyoils15W30,
10W30 etc.) improvestar_g in coldweather,
these multi-viscssifyois wil rasult in increasedollconsu_oUnowhen usedabove
32°E Checkyourengine nillavelmore
fre_uanUytoevoUpo_Ueen_nedemage
fromronninglowon oi. Changethe oil afterevery25 houraof
operationor at leastoncea yeerifthe lawn mowerls notussdfor25 hoursin or,e yeer.
Checkthe crankcasenillevel beforestarling the angine aml aftereechfive (5)hoursof
cor_nuo_use.T_i_tennilplugsecurely
each ifma you cbeck1henil levbl.
13
TO CHANGE ENGINE OIL NOTE: Before tipping lawn mower to
drain oil, drain fuel tank by running engine until fuel tank is empty.
1. Disconnect spark plug wire from spark plug and place wlra where it cannot
come in contactwkh spark plug.
2. Remove engine oil cop; lay aside on a
clean surface.
3. Tip lawn mower on its side as shown
and drain oil into a suitable container.
Rock lawn mower back and forth to remove any oil trapped inside of
engine.
4. Wipe off any spilled oil from lawn
mower or side of engine.
5. Fill engine with oil. (See =ADD OIL" in
the Operation section of this manual).
6. Reconnect spark plug wire to spark
plug.
AIR FILTER Your engine will not run properly and may
be damaged by using a dirty air filler.
Replace the air filter every 100 hours of
operation or every season, whichever occurs first, Service air cleaner more
often under dusty conditions. Do not wash air f_er.
TO CHANGE AIR FILTER
1. Remove the air filler by turning
clockwise to the stop and pull away from collar.
2. Remove filler from inside of cover.
3. Clean the inside of the cover and the collar to remove any dirt accumula-
tion.
4. Insert new filler into cover.
5. Put air filler cover and filler into collar
aligning the tab with the slot.
6. Push in on cover and turn counter- clockwise to tighten.
Collar
CUp
Turn
:lockwise to
remove
Slot
Airfilter
Turn
Air filter cover
clockwise to tighten
counter-
MUFFLER
Inspect and replace corroded muffler as it
could create a fire hazard and/or damage• SPARK PLUG
Replace spark plugs at the beginning of each mowing season or after every 100
hours of operation, whichever occurs first. Spark plug type and gap setting are
shown in =PRODUCT SPECIFICATIONS" in Maintenance section ofthis manual.
CLEANING
IMPORTANT: Forbestperformance, keep mower housingfree of built-upgrsssand
trash. Clean undersideofmower housing
_ter eachuse. A,CAUTION: Disconnect spark plugwire
from spark plug and place wire where it cannot come in contact with the spark
plug.
Clean the underside of your lawn
mower by scraping to remove build-up of grass and trash.
Clean engine often to keep trash from
accumulating. A dogged engine runs hotter and shortens engine life.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
We do not recommend using a garden hose to clean lawn mower unless the
elactdcal system, muffler, air fitterand carburetor are covered to keep water
out. Water in engine con result in shortened engine life.
14
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