OPERATOR'S MANUAL
SELF-PROPELLED
ROTARY LAWN MOWER
• Assembly
• Operation
• Maintenance
• Service and Adjustments
• Storage
• Troubleshooting
172787 Rev. 4 08.07.01 VB/BY Printed in U.S.A.
Safety Rules ......................................... 2-3
Assembly ............................................. 5-8
Operation ........................................... 9-17
Maintenance .................................... 18-20
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
Service and Adjustments ................. 21-23
Storage ............................................ 24-25
Troubleshooting ............................... 26-27
I. GENERAL OPERATION
• Read, understand, and follow all
instructions on the machine and in the
manual(s) before starting. Be thoroughly
familiar with the controls and the proper
use of the machine before starting.
• Do not put hands or feet near or under
rotating parts. Keep clear of the dis-
charge opening at all times.
• Only allow responsible individuals, who
are familiar with the instructions, to
operate the machine.
• Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which
could be picked up and thrown by the
blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Do not operate the mower when
barefoot or wearing open sandals.
Always wear substantial foot wear.
• Do not pull mower backwards unless
absolutely necessary. Always look down
and behind before and while moving
backwards.
• Do not operate the mower without
proper guards, plates, grass catcher or
other safety protective devices in place.
• See manufacturer's instructions for
proper operation and installation of
accessories. Only use accessories
approved by the manufacturer.
• Stop the blade(s) when crossing gravel
ddves, walks, or roads.
• Stop the engine (motor) whenever you
leave the equipment, before cleaning
the mower or unclogging the chute.
• Shut the engine (motor) off and wait
until the blade comes to complete stop
before removing grass catcher.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Never operate machine in wet grass.
Always be sure of your footing: keep a
firm hold on the handle and walk; never
run.
• Disengage the self-propelled mecha-
nism or drive clutch on mowers so
equipped before starting the engine
(motor).
• If the equipment should start to vibrate
abnormally, stop the engine (motor) and
check immediately for the cause.
Vibration is generally a warning of
trouble.
• Always wear safety goggles or safety
glasses with side shields when operat-
ing mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip
and fall accidents which can result in
severe injury. All slopes require extra
caution. If you feel uneasy on a slope, do
not mow it.
• Mow across the face of slopes: never up
and down. Exercise extreme caution
when changing direction on slopes.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
• Do not trim near drop-offs, ditches or
embankments. The operator could lose
footing or balance.
• Do not trim excessively steep slopes.
• Do not mow on wet grass. Reduced
footing could cause slipping.
2
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
• Keep children out of the trimming area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and while walking backwards,
look behind and down for small children.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Never make adjustments or repairs with
the engine (motor) running. Disconnect
the spark plug wire, and keep the wire
away from the plug to prevent accidental
starting.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
• Never tamper with safety devices. Check
their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never attempt to make wheel height
adjustments while the engine (motor) is
running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Do not change the engine governor
setting or overspeed the engine.
_Look for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOMEALERTH! YOUR
SAFETY IS INVOLVED.
A CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs.
AWARNING: Engine exhaust, some of its
constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer
and birth defects or other reproductive
harm.
_WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine has
stopped. To avoid severe burns on
contact, stay away from these areas.
CONGRATULATIONSonyourpurchaseofanewLawnMower.Ithasbeendesigned,
engineeredandmanufacturedtogiveyouthebestpossibledependabilityandperform-
ance.
Shouldyouexperienceanyproblemsyoucannoteasilyremedy,pleasecontactyour
nearestauthorizedservicecenter.Theyhavecompetent,welltrainedtechniciansand
thepropertoolstoserviceorrepairthisunit.
• ReadtheSAFETYRULESandthisOperator'sManualinits entirety before you
attempt to assemble or operate your new lawn mower to insure proper operation and
to prevent injury to yourself and others. Save this manual for future reference.
• Your new lawn mower has been assembled at the factory with the exception of those
parts left unassembled for shipping purposes. To ensure safe and proper operation
of your lawn mower, all parts and hardware you assemble must be tightened se-
curely. Use the correct tools as necessary to ensure proper tightness.
• All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have
been placed in the parts bag.
TO REMOVE MOWER FROM CARTON
• Remove all loose parts from carton.
• Remove lawn mower housing with care. Avoid touching blade under housing.
Always wear gloves or other protection when working under or lifting mower.
THINGS TO KNOW BEFORE YOU ASSEMBLE OR OPERATE YOUR MOWER
Do I have a side or rear discharge lawn mower?
Look for the grass discharge opening on your mower. If the opening is on the right side
of the mower housing, it is a side discharge mower. If the opening is at the back of the
mower housing, it is a rear discharge mower. Only rear discharge lawn mowers have a
grass catcher included with the mower. Approved grass catchers for side discharge
mowers may be purchased from your nearest authorized dealer.
Do I have a mulching lawn mower?
Look for the grass discharge opening on your mower. Raise the discharge guard (rear
door on rear discharge mowers). If the opening is closed off by a plate, then your lawn
mower is muicher ready. To convert to a discharging mower, see the Operation section
of this manual.
What is the right and left side of the
lawn mower?
When right hand (RH) or left hand (LH) is
mentioned in this manual, it means when
you are in the operating position (standing
behind the handle).
FRONT
What kind of engine is on my lawn
mower?
When learning how to operate your new
lawn mower, you will need to know what
kind of engine powers the mower. A decal
on the engine will indicate the manufac-
turer and type or brand name of the
engine.
BRIGGS & STRATTON ENGINES
LEFT
HAND
SIDE
RACK or REAR
(Operating Position)
RIGHT
HAND
SIDE
CLASSIC
E=
TECUMSEH HONDA
ENGINES ENGINES
4
_'ECUMSt_H
_I,CAUTION: Do not operate this mower without the discharge guard or an entire
approved grass catcher in place. These guards are for your protection and are required
by the American National Standards Institute and Consumer Products Safety Commis-
sion.
_i'LCAUTION: Disconnect spark plug wire from spark plug and place wire where it
cannot come in contact with plug.
HOWTO SET UP YOUR LAWN MOWER
UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
• Raise handles until lower handle section
locks into place in operating position.
• Raise upper handle section into place
on lower handle, remove protective
padding and tighten both handle knobs.
• Remove handle padding holding
operator presence control bar to upper
handle.
• Your lawn mower handle can be
adjusted for your mowing comfort.
Refer to "ADJUST HANDLE" in the
Service and Adjustments section of this
manual.
control bar
Lift L
Mowing
position
FOR HIGH WHEEL MOWERS ONLY -
INSTALL REAR WHEELS
Some high wheel models require washers
which will be provided in a parts bag. If
provided, install washers on the axle first
as shown.
• Install one (1) rear wheel on the axle of
rear wheel adjuster.
• Install 3/8-16 Iocknut and tighten
securely.
• Repeat procedure for other rear wheel.
Wheel Axle
assembly
Wave
Washers
Iocknut
Lower handle
NOTE: For shipDng purposes, the rear
wheels on your lawn mower may not be
adjusted to the same position as the front
wheels. Before operating mower adjust all
wheels to the same cutting height.
FOR REAR DISCHARGE MOWERS
ONLY - ASSEMBLE GRASS CATCHER
IMPORTANT: If your model lawn mower
is mulcher ready, the mulcher plate or plug
must be removed before using mower as a
bagger. To convert mower to bagging or
discharging, see the Operation section in
this manual.
Look at the different grass catcher
illustrations that follow. Determine which
type of grass catcher you have and follow
the appropriate instructions.
"FABRIC TOP" GRASS CATCHERS
TO ASSEMBLE AND ATTACH GRASS
CATCHER
• Put grass catcher frame into grass bag
with rigid part of bag on the bottom.
• Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold
them in warm water for a few minutes. If
bag gets wet, let it dry before using.
• Lift the rear door on the mower housing.
• For HINGE BRACKET mounted catcher,
place the grass catcher frame onto the
formed tabs on the rear door hinge
bracket.
• For HANDLE BRACKET mounted
catcher, place frame side hooks into
slots in handle brackets.
• For DOOR PIVOT PIN mounted
catcher, place the grass catcher frame
hooks onto the door pivot pins.
• For DOOR SLOT mounted catcher,
place the grass catcher frame hooks
into the slots of the rear door.
NOTE: The grass catcher is secured to the
lawn mower housing when the rear door is
lowered onto the grass catcher frame.
HINGE BRACKET MOUNTED
_oor
\
Hingebracket
Grass
catcher
frame
Formed tabs
HANDLE BRACKET MOUNTED
Handle bracket hooks Rear Grass
catcher
_. handle
Catcher fram{
DOOR PIVOT PIN MOUNTED
Pivot " Rear Grass
catcher
handle
Catcher frame
\
Catcher frame hook
DOOR SLOT MOUNTED
Rear door slots
Grass
catcher
handle
Rigid
6
"HARDTOP"GRASSCATCHER
ASSEMBLE FRAME AND BAG
• Thread upper tubular frame into hem of
bag as shown. Be sure angled ends of
frame point downwards.
• Slip lower frame into tubular upper
frame as shown.
• Slip vinyl bindings over frame.
• Install two (2) blunt pointed screws in
front holes and tighten securely.
Sharp pointed screws
Catcher top
(Rear a_
_-_. FORWARD 7t_
81untpointed screws
Catcher bag and {tame
(Frontholes)
Hem/
Start herej
Uppe
Upper tubular
frame
Vinyl bindings
Lower frame
ASSEMBLE TOP TO FRAME AND BAG
NOTE: For ease of assembly, place
catcher top upside down on work surface.
• Nest bag and frame assembly into
catcher top.
• Install two (2) sharp pointed screws into
rear holes first and tighten securely.
• Pull catcher bag forward on frame to
remove slack.
• Install two (2) remaining sharp pointed
screws in side holes and tighten
securely.
• Align lower frame and catcher top front
holes.
TO ATTACH HARD TOP CATCHER
• Open the rear door on mower housing.
• Place frame side hooks into slots in
handle brackets.
• Release rear door, allowing it to nest
into top of catcher.
Rear door
slots
Grass catcher _"
frame hook
_,CAUTION: Under normal usage, the
catcher matedal is subject to deterioration
and wear and should, therefore, be
checked frequently for replacement. Any
replacement catcher should be checked to
ensure compliance with original
manufacturer's specifications.
_CAUTION: Do not run lawn mower
without the discharge guard (rear door),
approved grass catcher, clipping deflector
or mulcher plate in place. Never attempt
to operate mower with the discharge
guard (rear door) removed or propped
open.
7
SPARK PLUG BOOT
On some models a spark plug boot is
packed loose in the parts bag. If your
model has the boot, install on spark plug
wire and reconnect spark plug wire to
spark plug.
Spark plug
FOR ELECTRIC START MODELS
ONLY-TO PREPARE BATTERY
NOTE: Your battery must be charged
before you can start your lawn mower.
• Disconnect engine connector (male)
from battery connector (female).
• Connect battery charger connector
(male) to battery connector (female).
• Plug battery charger into 110 volt A.C.
outlet.
• Leave battery charger connected for 24
hours before starting your engine for the
first time.
• After charging, connect engine connec-
tor (male) to battery connector (female).
Your engine has an integral alternator for
partial charging. Connect your battery
charger to charge battery as required.
_Boot
IMPORTANT: The engine alternator will
not charge a discharged battery.
At the end of the mowing season the
battery should be charged for 48 hours to
Iqrotect the battery during winter storage.
_,CAUTION: Always disconnect the
engine connector (male) from the battery
connector (female) to prevent accidental
starting when transporting or storing your
lawn mower after the season.
DECK-MOUNTED BATTERY
•_'k-'_'_J_J-_'_ CX._/_ Battery
_._-'_ _ -/_" charger
/_'f_ con'nec_tor
Battery connector (Female) (Male)
TRIMPLATE-MOUNTED BATTERY
Charger connector Battery connector
(female)
Engine
connector (male) Battery charge
8
Theoperationof any lawn
mower can result in foreign
objects thrown into the
eyes, which can result in
severe eye damage. Always
wear safety glasses or eye shields while
operating your lawn mower or performing
any adjustments or repairs. We recom-
mend a wide vision safety mask over
spectacles or standard safety glasses.
HOWTO USE YOUR LAWN MOWER
ENGINE SPEED CONTROL
MODELS WITH FIXED SPEED ENGINES
Engine speed was set at the factory for
optimum performance. Engine speed is
not adjustable.
MODELS WITH REMOTE THROTTLE
Engine speed is controlled by the throttle
control located on the upper handle.
• Move lever forward for fast engine
speed, starting, and for better grass
bagging.
• Move lever backward for slow engine
speed.
• Some models have engines equipped
with a choke feature. Move the lever all
the way forward to the choke position
when starting a cold engine.
MODELS WITH ENGINE MOUNTED
SPEED CONTROL
The engine speed is controlled by a lever
located at the carburetor on the engine.
High or fast position is for starting engine,
normal cutting and better grass bagging.
Low or slow position is for light cutting,
trimming and fuel economy.
BRIGGS & STRATTON CLASSIC AND SPRINT
Rapid
Spark
plug
/
_Engine
Primer (if equipped) control lever
BRIGGS & STRATTON QUANTUM
speed
Engine speed
\
Choke
(start)
Remote
throttle control
Engine speed
control lever
TECUMSEH
control lever
"Primer (if
equipped)
'_ifequipped)