Craftsman 917.379480 User Manual

Download

Page 1

Owner’s Manual

CRRFTSMRN*

5.5 HORSEPOWER 22" REAR DISCHARGE

POWER PROPELLED ROTARY LAWN MOWER

Model No.

917,379480

Safety Assembly Operation Maintenance Español Repair Parts

CAUTION:

Read and follow all Safety Rules and Instructions before operating this equipment

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman websiteiwww.sears.oom/craftsman

Page 2

TABLE OF CONTENTS

Warranty Safety Rules

Assembly Operation Maintenance Schedule .. Maintenance

...........................

.....................

..........................

.....................

......................10 Repair Parts.........................

.....................

2 2 4

6 Troubleshooting..................

Product Specifications Service and Adjustments...

Storage ...............................

Parts Ordering

....................

.......

...................

..................

...................

.. Back Cover

11 14 16 17 37

WARRANTY

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER

For two years from date of purchase, when this Craftsman Lawn Mower is maintained,

lubricated, and tuned up according to the operating and maintenance instructions in the owner’s manual, Sears will repair free of charge any defect in material or workman ship.

If-this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as rotary mower

blades, blade adapters, belts, air cleaners and spark plug.

• Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner’s manual.

Warranty service is available by returning the Craftsman power mower to the nearest Sears Service Center/Department in the United States. This warranty applies only while this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

SAFETY RULES

Safety standard’s require operator presence controls to mimimize the risk of

injury. Your unit is equipped with such controls. Do not attempt to defeat the function of the operator presence controls

under any circumstances.

TRAINING:

• Read this operator’s manual carefully. Become familiar with the controls and know how to operate your mower

■properly. Learn how to quickly stop

mower.

• Do not allow children to use your mower. Never allow adults to use mower without proper instructions.

• Keep the area of operation clear of all persons, especially small children and

pets.

• Use mower only as the manufacturer intended and as described in this manual.

• Do not operate mower if it has been dropped or damaged in any manner. Always have damage repaired before

using your mower.

• Do not use accessory attachments that

are not recommended by the manufac turer. Use of such attachments may be

hazardous.

• The blade turns when the engine is

running.

PREPARATION:

• Always thoroughly check the area to be mowed and clear it of all stones, sticks, wires, bones, and other foreign objects. These objects will be thrown by the

blade and can cause severe injury.

• Always wear safety glasses or eye

shields when starting and while using your mower.

Page 3

• Dress properly. Do not operate mower when barefoot or wearing open sandals. Wear only solid shoes with good traction when mowing.

• Check fuel tank before starting engine.

Do not fill gas tank indoors, when the engine is running or when the engine is hot. Allow the engine to cool for several minutes before filling the gas tank. Clean off any spilled gasoline before starting the engine.

• Always make wheel height adjustments before starting your mower. Never attempt to do this white the engine is

running.

• Mow only in daylight or good artificial light.

OPERATION:

• Keep your eyes and mind on your

mower and the area being cut. Do not let other interests distract you.

• Do not mow wet or slippery grass. Never run while operating your mower. Always

be sure of your footing - keep a firm hold

on the handles and walk.

• Do not put hands or feet near or under rotating parts. Keep clear of the dis charge opening at ail times.

• Always stop the engine whenever you leave or are not using your mower, or before crossing driveways, walks, roads, and any gravel-covered areas.

• Never direct discharge of material toward bystanders nor allow anyone near the mower while you are operating

it.

• Before cleaning, inspecting, or repairing your mower, stop the engine and make

absolutely sure the blade and all moving parts have stopped. Then disconnect the spark plug wire and keep it away from the spark plug to prevent

accidental starting.

• Do not continue to run your mower if you

hit a foreign object. Follow the proce dure outlined above, then repair any damage before restarting and operating your mower.

• Do not change the governor settings or overspeed the engine. Engine damage

or personal injury may result.

• Do not operate your mower if it vibrates abnormally. Excessive vibration is an indication of damage; stop the engine, safely check for the cause of vibration and repair as required.

• Do not run the engine indoors. Exhaust

fumes are dangerous.

• Never cut grass by pulling the mower towards you. Mow across the face of slopes, never up and down or you might

lose your footing. Do not mow exces

sively steep slopes. Use caution when

operating the mower on uneven terrain

or when changing directions - maintain

good footing.

• Never operate your mower without proper guards, plates, grass catcher or

other safety devices in place.

MAINTENANCE AND STORAGE:

• Check the blade and the engine mounting bolts often to be sure they are

tightened properly.

• Check all bolts, nuts and screws at frequent intervals for proper tightness to be sure mower is in safe working condition.

• Keep all safety devices in place and

working.

• To reduce fire hazard, keep the engine free of grass, leaves or excessive grease and oil.

• Check grass catcher often for deteriora

tion and wear and replace worn bags.

Use only replacement bags that are recommended by and comply with specifications of the manufacturer of your mower.

• Always keep a sharp blade on your

mower.

• Allow engine to cool before storing in

any enclosure,

• Never store mower with fuel in the tank inside a building where fumes may reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, etc.

ALook for this symbol to point out important safety precautions. Itjneans CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED. ACAUTION: Always disconnect spark

plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

AWARNING; The engine exhaust from this product contains chemicals known to the State of California to cause cancer,

birth defects, or other reproductive harm.

Page 4

ACCESSORIES

These accessories were available when this lawn mowerweeproduce^Tlie^!^!^

shipped with your mower. They are also available at most Sears retail outlets and service centers. Most Sears stores can also order repair parts for you, when you provide the model

number of your lawn mower. Some of these accessories may not apply to your lawn mower.

ASSEMBLY

Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower.

IMPORTANT: This lawn imower is shipped

without oil or gasoline in the engine.

Your new lawn mower has been as sembled at the factory with the exception of

those parts left unassembled for shipping

purposes. To ensure safe and proper o|5eration of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as neces sary to ensure proper tightness. All parts such as nuts, washers, bolts, etc., neces sary to complete the assembly have been placed in the parts bag.

TO REMOVE LAWN MOWER FROM

CARTON

• Remove loose parts included with mower.

• Cut down two erxl comers of carton and

lay end panel down flat

• Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle.

• Roll lawn mower out of carton and check carton thoroughly for additional loose parts.

Page 5

HOWTO SET UP YOUR LAWN MOWER TO UNFOLD HANDLE

IMPORTANT: Unfold handles carefully so

as not to pinch or damage control cables

• Raise handles until lower handle section

locks into place in mowing position.

• Remove protective padding, raise upper handle section into place on lower handle and tighten both haixlle knobs.

• Remove handle padding holding operator

presence control bar to upper handle.

• Your lawn mower handle can be adjusted for your mowing comfort. Refer to "Adjust Handle" in the Service and Adjustment section of this manual.

Operator presence control

TO INSTALL ATTACHMENTS

Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging or

discharging:

• Open rear door and remove mulcher plug.

Store mulcher plug in a safe [i^ace.

• You can now install catcher or optional

clipping deflector.

• To return to mulching operation, install mulcher plug into discharge opening of mower.

^CAUTION: Do not run your lawn

mower without mulcher plug in place or approved clipping deflector or grass catcher in place. Never attempt to

operate the lawn mower with the rear door removed or propped open.

Page 6

OPERATION

________________________ _______

KNOW YOUR LAWN MOWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself

with the location of various controls and adjustments. Save this manual for future These symbols may appear on your lawn mower or in literature supplied with the

product. Learn and understand their meaning.

CAUTION ENGINE ENGINE

OH WARNING ON OFF

Engine zone control cable

Throttle control

Starter handle

Grass catche

, Mulcher plug

FAST SLOW

CHOKE FUEL

Operator presence control bar

Drive control lever

OIL DANGER, KEEP HANDS

AND FEET AWAY

Handle knob

Gasoline filler cap

Housing

Engine oil cap w/dipstick

Drive cover

IMPORTANT; This lawn mower is shipped without oil or gasoline in the engine.

Wheel adjuster (on every wheel)

MEETS CPSC SAFETY REQUIREMENTS

Sears rotary walk-behtnd power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safely Commis sion. The blade turns when the engine is running.

Operator presence control bar - must be held down to the handle to start the engine. Release to stop the engine. Starter handle- used for starting the

engine.

Drive control lever - used to engage

power-propelled fonward motion of lawn

mower.

____________________

Mulcher plug - must be removed to

convert to bagging or discharging

operation.

Throttle control - Used for starling the

engine and allows you to select either fast or slow engine speed.

Page 7

I The operation of any lawn

mower can result in foreign objects thrown into the eyes,

which can result in severe eye damage.

Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

ENGINE SPEED

The engine speed is controlled by a throttle control located on the side of the

upper handle. Choke position is for

starting a cold engine and fast position

is for normal cutting, trimming, and better

grass bagging. Slow position is for light cutting, trimming and fuel economy.

FAST‘S -SLOW

Lower Wheels for High Cut Plate Tab

TO ATTACH GRASS CATCHER

• Lift the rear door of the lawn mower and place the grass catcher frame hooks onto the door pivot pins.

• The grass catcher is secured to the lawn mower housing when the rear door is lowered onto the grass catcher frame.

^CAUTION: Do not run your lawn mower without clipping deflector or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.

ENGINE ZONE CONTROL iOkCAUTION: Federal regulations require

an engine control to be installed on this

lawn mower in order to minimize the risk of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running.

• Your lawn mower is equipped with an

operator presence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower.

TO ADJUST CUTTING HEIGHT

• Raise wheels for low cut and lower

wheels for high cut.

• Adjust cutting height to suit your requirements. Medium position is best

for most lawns.

• To change cutting height, squeeze adjuster lever toward wheel. Move wheel up or down to suit your require

ments. Be sure all wheels are in the same setting.

NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped)

allow lever to be positioned between the

plate tabs.

TO EMPTY GRASS CATCHER

• Lift up on grass catcher using the frame

handle.

• Remove grass catcher with clippings

from under lawn mower handle.

• Empty clippings from bag using both

frame handle and bag handle. NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.

Page 8

DRIVE CONTROL

• Self-propelling is controlled by holding the operator presence control bar down to the

handle and pushing the drive control lever fonvard until it clicks; then release the drive

control lever.

• Fonward motion will stop when the operator presence control bar is released. To stop forward motion w^out stopping engine,

release the operator presence control bar

slightly until tiie drive control disengages.

Hold operator presence control bar down to handle to continue mowing without self propelling.

• To keep drive control engaged when turning comers, push down on handle and

lift front wheels off ground while turning lawn mov^r.

perator presence

BEFORE STARTING ENGINE

OIL Your lawn mower is shipped without oil in the engine.

• Be sure mower is level and area

around oil fill is clean.

• Remove engine oil cap and fill to the

full line on the dipstick.

NOTE; Allow oil to settle down into engine

for accurate dipstick reading.

• Engine holds 18.5 ozs. of oil. For type and grade of oil to use, see “ENGINE" in Maintenance section of this manual.

• Pour oil slowly. Do not over fill.

• Check oil level before each use. Add

oil if needed. Fill to full line on dipstick.

• To read proper level, tighten engine oil

cap each time.

• Reinstall engine oil cap and tighten.

• Change the oil after every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane(Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

^WARNING; Experience indicates that alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be

emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

i&CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

Gasoline filler cap

OH filler cap

Oil filler cap/dipstick

Upper limit

TO START ENGINE

• Turn fuel valve to ON position,

• To start a cold engine, move handle mounted throttle/choke control lever to

choke position.

• Hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter

rope to snap back.

• Slowly move throttle control lever to

fast position after engine starts.

• To start a warm engine, move throttle

control lever to fast or slow position

Q then follow steps above.

Page 9

To stop engine, release operator

presence control bar. Wait until blade and all moving parts have stopped and turn fuel valve to OFF position if you do

not intend to restart the engine soon.

Fuel Valve lever

MOWING TIPS

Under certain conditions, such as very

tall grass, it may be necessary to raise

the height of cut to reduce pushing

effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to

reduce ground speed and/or run the lawn mower over the area a second

time.

For extremely heavy cutting, reduce the width of cut by overlapping previously cut path and mow slowly.

For better grass bagging and most

cutting conditions, the engine speed should be set in the fast position. When using a rear discharge lawn

mower in moist, heavy grass, clumps of cut grass may not enter the grass catcher. Reduce ground speed (pushing speed) and/or run the lawn mower over the area a second time.

If a trail of clippings is left on the right side of a rear discharge mower, mow in a clockwise direction with a smalt overlap to collect the clippings on the next pass.

Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass.

To prevent this, regularly hose catcher

off with water and let dry before using.

> Keep top of engine around starter clear

and clean of grass clippings and chaff. This will help engine air flow and

extend engine life.

MULCHING MOWING TIPS IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. See “Cleaning” in MAINTENANCE section of this manual.

• The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the

lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the eariy afternoon. At this time tiie grass has dried and the newly cut area will not be exposed to the direct

sun.

• For best results, adjust the lawn mower

cutting height so that the lawn mower cuts off only the top one-third of the grass

blades. If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overioading the engine and leaving clomps of mulched grass. For extremely heavy mulching, reduce your width of cut by overlapping previously cut patii and

mow slowly.

• Certain types of grass and grass condi

tions may require that an area be mulched

a second time to completely hide frie

clippings. When doing a second cut, mow

across or perpendicutar to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This

will he^3 prevent matting and graining of the lawn.

Max. 1/3

Page 10

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check for Loose Fasteners

Clean/lnspect Grass Catcher

(If Equipped)

Clean Lawn Mower

Clean Under Drive Cover

(Power-Propelled Mowers)

Check drive belt/pulteys

(Power-Propelled Mowers)

Check/Sharpen/Replace Blade

Lubrication Chart

Clean Battery/Recharge (Electric Start Mowers <

Check Engine Oil Level

Change Engine Oil

Clean Air Filter

Inspect Muffler

Clean or Replace Spark Plug

Replace Air Filter Paper Cartridge

1 - Change more often when operating uncJer a heavy load or In high ambient temperatures

2 - Service more often when operating In dirty or dusty conditions.

3 - Replace blades more often when mowing In sandy soil. 4 - Charge 48 hours at end of season.

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty,

operator must maintain mower as

instructed in this manual. Some adjustments will need to be made periodically to properly maintain your unit.

All adjustments in the Service and

Adjustments section of this manual should be checked at least once each season.

• Once a year, replace the spark plug, ‘replace air filter element and check

blade for wear. A new spark plug and clean/new air filter element assures proper air-fuel mixture and helps your engine run better and last longer.

• Follow the maintenance schedule in

this manual.

BEFORE EACH USE

• Check engine oil level.

• Check for loose fasteners.

LUBRICATION

Keep unit well lubricated (See "LUBRICA TION CHART").

✓

___

t<3_

✓ ✓

....

_✓ 2

✓

✓ 2

LUBRICATION CHART

0 Spay lubricant

CD Refer to MAINTENANCE "ENGINE“

section.

IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous lubricants will

attract dust and dirt that will shorten the life of the self lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

SERVICE DATES

✓

✓ 4

Page 11

PRODUCT SPECIFICATIONS

SERIAL NUMBER DATE OF PURCHASE

GASOLINE CAPACITY/TYPE:

JNLEADED REGULAR OIL TYPE (API-SF/SG/SH):

OIL CAPACITY:

SPARK PLUG(GAP; .030") VALVE CLEARANCE:

SOLID STATE IGNITION AIR GAP:

BLADE BOLT TORQUE:

• The model and serial numbers will be found

lawn mower housing.Record both serial number and date of purchase in space provided above.

on a decal attached to the rear of the

1.0 QUARTS

SAE 30 (ABOVE 32“F) SAE 5W-30 (BELOW 32°F)

18.5 OZS.

CHAMPIONR J19LM OR J19LM

INTAKE: .005" - .007" EXHAUST: .007" - .009"

.010 IN. 35-40 FT. LBS.

LAWN MOWER

Always observe safety rules when performing any maintenance. TIRES

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber,

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

BLADE CARE

For best results, mower blade must be kept sharp. Replace bent or damaged blades.

TO REMOVE BLADE

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug.

• Turn lawn mower on its side. Make

sure air filter and carburetor are up.

• Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt.

• Protect your hands with gloves and/or

wrap blade with heavy cloth.

• Remove blade bolt by turning counter

clockwise. Use a 9/16" box or open-

end wrench.

• Remove blade and attaching hard ware.

TO REPLACE BLADE

• Position the blade adapter on the engine crankshaft. Be sure the spacer is in the adaptor and key in shaft and adaptor keyway are aligned.

• Position blade on the blade adapter.

Be sure the trailing edge of blade (opposite sharp edge) is up toward the engine.

• Install the blade bolt with washers into

blade adapter and crankshaft.

• Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise.

• The recommended tightening torque is 35-40 ft. lbs.

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

TO SHARPEN BLADE NOTE: We do not recommend sharpen

ing blade - but if you do, be sure the

blade is balanced. * Care should be taken to keep the blade

balanced. An unbalanced blade will cause eventual damage to lawn mower

or engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

Page 12

• To check blade balance, drive a nail into a beam or wall. Leave about one inch of the straight nail exposed. Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade

is balanced.

Lockwasher

Blade Spacer

Hardened

Blade washer bolt

Trailing edge Blade adapter

GRASS CATCHER

• The grass catcher may be hosed with

water, but must be dry when used.

• 'Check your grass catcher often for damage or deterioration. Through normal use it will wear. If catcher needs replacing, replace only with a manufacturer approved replacement catcher. Give the lawn mower model number when ordering.

DRIVE WHEELS

Check front drive wheels each time before you mow to be sure they move freely.

The wheels not turning freely means trash, grass cuttings, etc. are in the drive wheel area and must be cleaned to free drive wheels.

If necessary to clean the drive wheels, check both front wheels.

• Remove hubcaps, hairpin cotters and

washers.

• Remove wheels from wheel adjusters.

• Remove any trash or grass cuttings from inside the dust cover, pinion and/ or drive wheel gear teeth.

• Put wheels back in place.

• If after cleaning, the drive wheels do not turn freely, contact your nearest

■authorized service center.

GEAR CASE

• To keep your drive system working properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under the drive cover twice a season.

• The gear case is filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the

gear case.

• If lubricant is required, use only Texaco Starplex Premium 1 Grease, Part No.

750369. Do not substitute.

ENGINE

LUBRICATION Use only high quality detergent oil rated wth

API service classification SF, SG or SH. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VlSCOSnr GRADES

I I ~ I

*C -30*

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weatiier,

these multi-viscosity oils will result in

increased oil consumption when used above 32®F. Check your engine oil level more frequently to avoid po^ble engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year if the lawn

mower is not used for 25 hours in one year. Check the crankcase oil level before starting

the engine and after each five {5) hours of

continuous use. 'Tighten oil plug securely each time you check the oil level.

TO CHANGE ENGINE OIL

NOTE: Before tipping lawn mower to drain oil, drain fuel tank by running engine until fuel tank is empty.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug.

• Remove engine oil cap; lay aside on a

clean surface.

• Tip lawn mower on its side as shown and drain oil into a suitable container.

Rock lawn mower back and forth to remove any oil trapped inside of engine.

• Wipe off any spilled oil on lawn mower

and on side of engine.

• Fill engine with oil. Fill to the upper limit mark on the dipstick. DO NOT OVER FILL

0* 10'

30*

20*

Page 13

To read proper level, insert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read the oil level.

Replace engine oil cap. Reconnect spark plug wire to spark

plug.

Oil filler cap/dipstick

Upper limit

Lower limit

AIR FILTER

Your engine will not run properly and may be damaged by using a dirty air filter.

Replace the air fitter every year, more

often if you mow in very dusty, dirty

conditions.

TO CLEAN AIR FILTER

• Remove cover.

• Carefully remove cartridge.

• Clean by gently tapping on a flat

surface. If very dirty, replace cartridge.

ACAUTiON: Petroleum solvents, such as kerosene, are not to be used to clean cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge.

• Install cartridge, then replace cover.

MUFFLER

Inspect and replace corroded muffler as it could create a fire hazard and/or dam age.

SPARKPLUG

Change your spark plug each year to make your engine start easier and run better. Set spark plug gap at .030 inch.

CLEANING

IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean the underside of your mower after each use.

^CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with the spark plug.

• Turn lawn mower on its side. Make sure air filter and carburetor are up. Clean frie

underside of your lawn mower by scraping

to remove buildup of grass and trash.

• Clean engine often to keep trash from accumulating. A dogged engine runs

hotter and shortens engine life.

• Keep finished surfaces and wheels free of

all gasoline, oil, etc.

• We do not recommend using a garden

hose to clean lawn mower unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in shortened engine Nfe.

Filter

Cover

Tabs

CLEAN UNDER DRIVE COVER

Clean under drive cover at least twice a season. Scrape underside of cover with putty

knife or similar tool to remove any buildup of trash or grass on underside of drive cover.

Page 14

SERVICE AND ADJUSTMENTS

^CAUTION: Before performing

anyservice or adjustments.

• Release control bar and stop engine.

• Make sure the blade and all moving

parts have completely stopped.

• Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug.

LAWN MOWER TO ADJUST CUTTING HEIGHT

See "TO ADJUST CUTTING HEIGHT" in the Operation section of this manual.

REAR DEFLECTOR

The rear deflector, attached between the

rear wheels of your lawn mower, is provided to minimize the possibility that

objects will be thrown out the rear of the

lawn mower into the operator's mowing position. If the rear deflector becomes damaged, it should be replaced.

TO REMOVE/REPLACE DRIVE BELT

• Remove drive cover. Remove belt by pushing down on gear case pulley and

rolling belt off it.

• Turn lawn mower on its side with carburetor and fuel cap up.

• Remove blade.

• Remove debris shield.

• Remove belt from engine pulley on

crankshaft.

• Install new belt by reversing above

steps.

• Always use factory approved belt to

assure fit and long life.

TO ADJUST HANDLE

The upper handle may be adjusted to four (4) different height positions.

• Loosen both handle knobs only enough to allow the upper handle to pivot to the desired adjustment position..

• Tighten both handle knobs securely.

TO ASSEMBLE GRASS CATCHER

• Put grass catcher frame into grass bag with rigid part of bag on the bottom. Make sure the frame handle is outside of the bag top.

• Slip vinyl bindings over frame.

NOTE: If vinyl bindings are too stiff, hold

them in warm water for a few minutes. If

bag gets wet, let it dry before using. ^CAUTION: Do not run your lawn mower

without clipping deflector or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.

Drive

cover Belt

Push down

Page 15

ENGINE ENGINE SPEED

Your engine speed has been factory set. Do not attempt to increase engine speed or it may result in personal injury. If you believe that the engine is running too fast or too slow, take your lawn mower to an authorized service center for repair and adjustment.

CARBURETOR Your carburetor is not adjustable. If your

engine does not operate properly due to suspected carburetor problems, take your

lawn mower to an authorized senrice

center for repair and/or adjustment.

IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the

engine-governed high speed needs adjusting, contact your nearest authorized service center, which has proper equipment and experience to make any necessary adjustments.

Page 16

STORAGE

Immediately prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more.

LAWNMOWER

When lawn mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire lawn mower {See "CLEANING" in the Maintenance

'section of this manual).

• Lubricate as shown in the Maintenance

section of this manual.

• Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

• Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

HANDLE

You can fold your lawn mower handle for storage.

• Squeeze the bottom ends of the lower handle toward each other until the lower handle clears the handle bracket, then move handle forward.

• Loosen upper handle mounting bolts enough to allow upper handle to be folded back.

IMPORTANT: When folding the handle

for storage or transportation, be sure to fold the handle as shown or you may damage the control cables.

• When setting up your handle from the storage position, the lower handle will automatically lock Into the mowing position.

Operator presence control bar

Upper Handle

Fold '

forward for storage

Lower handle

Fold backward

Mowing position

ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol

blended fuels (called gasohol or using ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).

CYLINDER

• Remove spark plug.

• Pour one ounce (29 ml) of oil through

spark plug hole into cylinder.

• Pull starter handle slowly a few times to

distribute oil.

Replace with new spark plug.

Page 17

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your unit indoors and cover it to give protection from dust and dirt.

• Cover your unit with a suitable protec tive cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your unit to rust.

IMPORTANT: Never cover mower while engine and exhaust areas are still warm.

^CAUTION: Never store the lawn mower with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TROUBLESHOOT

PROBLEM Does not start

Loss of power

NG CHART

CAUSE

1. Dirty air filter.

2. Out of fuel.

3. Stale fuel.

4. Water in fuel.

5. Spark plug wire is

disconnected.

6. Bad spark plug.

7. Loose blade or broken blade

adapter.

8. Control bar in released

position.

9. Control bar defective.

1. Rear of lawn mower housing or cutting blade dragging in heavy grass.

2. Cutting too much grass.

3. Dirty air fitter.

4. Buildiqs of grass, leaves,

and kash under mower.

5. Too much oil in engine.

6. Walking speed too fast

CORRECTION

1. Clean/repiace air filter.

2. Fin fuel t£mk.

3. Drain tank and refill with

fresh clean fuel.

4. Drain fuel tank and cartxjretor and refill tank with fresh gasoline.

5. Connect wire to plug.

6. Replace spark plug.

7. Tighten blade bolt or

replace blade adapter.

8. Depress control bar to

handle.

9. Replace control bar.

1. Set to "Higher CuT

position.

2. Set to “Higher Cuf

position.

3. Oean/replace air filter.

4. Clean underside of mower

housing.

5. Ched( oil level.

6. Cut at slower walldng

speed.

Poe»* cut - uneven

1. Worn, bent or loose blade.

2. Wheel heights uneven.

3. Low engine speed

4. Buildup of grass, leaves

and trash under mower.

1. Replace blade. Tighten

Na^ bolt.

2. Set all wheels at ssmrie

height

3. Contact an authorized center/

department

4. Clean underside of

mower housing.

Page 18

TROUBLESHOOTING CHART

PROBLEM

CAUSE

CORRECTION

Excessive

vibration

Starter rope hard to pull

Loss of drive

Grass catcher

hotfiliing(ifso equipped)

1. Worn, bent or loose blade.

2. Bent engine crankshaft.

1. Engine flywheel brake is on

when control bar is released.

2. Bent engine crankshaft.

3. Blade adapter broken,

4. Blade dragging in grass.

1. Drive wheels not turning

with drive control engaged.

2, Belt not driving

1. Cutting height too low.

2. Lift on blade worn off.

3. Catcher not venting air.

4. Low engine speed

1. Replace blade. Tighten

blade bolt.

2. Contact an authorized

ser^ce center.

1. Depress control bar to upper handle before pulling starter rope.

2. Contact an authorized service center.

3. Replace blade adapter.

4. Move lawn mower to cut

grass or to hard surface.

1. Adjust or replace drive control

cable.

2. Put belt on pulleys or

replace belts if broken.

1. Raise cutting height.

2. Replace blade.

3. Clean grass catcher.

4. Set throttle to fast position.

Hard to push

1. Grass is too high or wheel

height is too low.

2. Rear of lawn mower housing or blade dragging

in grass.

3. Grass catcher too full.

4. Handle height position not

right for you.

1. Raise cutting height.

2. Raise rear of lawn mower

housing one (1) setting higher.

3. Empty grass catcher.

4. Adjust handle height to

suit.

Page 19

Page 20

REPAIR PARTS

ROTARY LAWN MOWER - - MODEL NO. 917.379480

GEAR CASE ASSEMBLY PART NUMBER 702511

KEY

NO.

PART

NO.

1 17490416

137055X004 Engagement Bracket

137053

3 4

57072

6 48373

77881

7 8 137051

137074 Drive Shaft

DESCRIPTION Tapping Screw 1/4*20 x

1-1/4

Shifter

Seal Gear Case Halves Kit (Includes Key Nos. 4, and 7) Bearing Worm Shaft

KEY NO. NO.

PART

10 57079

11 131484

12 700343

86447

13 14

137050 750436X

15 16 750369

12000003

17 18 850848

81585X004

DESCRIPTION

Hardened Washer

Clutch Yoke

Bushing Plug

Helical Gear

Clutch Jaw

Grease E-Ring Hi-ProKey

Spring Bracket

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

Page 21

ROTARY LAWN MOWER MODEL NUMBER 917.379480

Page 22

ROTARY LAWN MOWER MODEL NUMBER 917.379480

KEY PART NO. NO.

169933X479 130861 Engine Zone Control Cable

150425 MulcherPlug

66426 Wire Tie

136376

169936

170947 Rear Door Kit

128415

10 11 150050 12 STD512505

150181 Hubcap

13 14 156374X479 15 700365X479

133190X479

16 17 140661X479 18 63601

140540

20 22 84596

87677

23 25 83923 27 150341

142748

28 29 62335

145935X004

701037 Selector Knob

700331X004

146630

700325X007

37 150078

173569X479

39 40 173570X479 41 150406 44 172835

DESCRIPTION

Upper Handle

Handle Knob Control Bar

Pop Rivet Self Tapping Screw #10-24x5/8 Hex Tapping Screw w/Sems 1/4-20x1/2

Back Plate Side Baffle Discharge Baffle

Rear Baffle Keps Locknut 1/4-20 Rear Skirt Engine Pulley Hi-Pro Key #505 Hex Flange Nut Wheel Shoulder Bolt 3/8-16 x 1 Washer Axle Arm Assembly

Selector Spring Spacer Wheel Adjusting Bracket

Thread Cutting Screw w/Sems 5/16-18 x 3/4 Handle Bracket Assembly {Left) Handle Bracket Assembly (Right) Hex Head Thread Rolling Screw 3/8-16 x 1-1/8 Lawn Mower Housing (Incl. Key #14,15, 51)

KEY PART NO. NO. DESCRIPTtON

851514

141114

851074

48 49

850263 851084

51 170031 Front Baffle Kit

52 85463 Danger Decal 55 751592 Locknut 3/8-16 56 88652 57

51793 58 151590X479 Lower Handle 59 171407

132001 62

134612

64 Engine - {See Engine Breakdown) Model Honda 65 17600406

163340

144929

170939

170938 73 165912 Bolt 78 170954 Handle Adjuster, Outside, LH

170953 80 170554

81 170955 Handle Adjuster, Inside, RH

170956

- -

161058

- -

172340 Owner's Manual (English/Spanish)

Available accessories not included with lawn mower:

- -

D/98 33313

- -

71 33623

- -

71 33500 Fuel Stabilzer

- - 7133300

Blade Adapter Blade 22' Hardened Washer Helical Washer 3/8-24 x 1-3/8 Gr. 8 Hex Head Machine Screw 3/8-24 x 1-3/8 Gr. 8

Hinge Screw 1/4-20 x 1-1/4

Hairpin Cotter Handle Bolt

Rope Guide Debris Shield

GCV160A1A Screw Hx Serrated 1/4 x 20 Throttle control Screw Spring RH Spring LH

Handle Adjuster. Inside. LH Handle Adjuster Spri ng

Handle Adjuster, Outside, RH Warning Decal {Not Shown)

Clipping Deflector Gas Can

SAE30W Oil {20 oz.)

Page 23

ROTARY LAWN MOWER MODEL NUMBER 917.379480

Page 24

ROTARY LAWN MOWER MODEL NUMBER 917.379480

KEY PART NO. NO.

146323 Control Cable Assembly 751152 Locknut #10-24

3 4 158755 5 146527 V-Belt

150495 Spring Retainer

150182 Hubcap

145212 Ranged Nut

11 150340 Wheel & Tire Assembly

12 12000058

137054 Pinion

13 14 88080

88118

67725

701037 Selector Knob

143603

DESCRIPTION

Pan Head Machine Screw 1/4 x 2.12

E-Ring Dust Cover

Felt Washer Washer 1/2 X 1-1/2 x.134

Pan Head Tapping Screw #10-24 x 2-3/4

KEY PART

NO.

28 31 32 137052 35 151521 36 37 38 63601 40 75192

41 151520 Wheel Adjuster Assembly (Right)

53 169931 Ftame 54 55

NO.

154990 132010

702511 137090

169932 Grassbag Assembly

86012

DESCRIPTION

Drive Cover Hex Flange Nut

Drive Pulley Wheel Adjuster Assembly {Left} Gear Case Assembly Spring Nut Spring

Driveshaft Cover

Page 25

HONDA 4-CYCLE ENGINE

CONTROL

CAMSHAFT

MODEL NO. GCV160-A1A

4 ?

—

CARBURETOR

2

13--»

12" 4

15^ ^4

Page 26

HONDA 4-CYCLE ENGINE

FAN COVER

MODEL NO. GCV160'A1A

FLYWHEEL

RECOIL STARTER

AIR CLEANER

Page 27

HONDA 4-CYCLE ENGINE

MODEL NO. GCV160-A1A

Page 28

HONDA 4-CYCLE ENGINE

MODEL NO. GCV160-A1A

CONTROL

KEY PART NO. NO.

5580311

5580329 Rod, Governor

5580345

5580352

4439428

0800466 Holder, Cable

5580378

7 6094122 Base Comp., Control Use 9

5580386 Rod, Choke 11

2418671 Bolt, Governor Arm

5580998 Bolt, Flange {6x45} (ct200)

0145557

0471623

CAMSHAFT PULLEY

KEY

PART

NO. NO. DESCRIPTION

1 5580055 2 5580063 Shaft, Cam Pulley 3 5580071 Belt, Timing 4

5580089 5 5580097 Arm, Ex. Valve Rocker 6 5580105 Shaft Rocker Arm 7 5580113 Valve, In. 8 5580121 Valve, Ex. 9 5580139

10 1426980 11

0294819 Screw, Tappet Adj.

0004598 Nut, Tappet Adj.

0018044

2373447 0-ring

DESCRIPTION NO. NO. Arm, Governor Spring, Governor

Spring, Throttle Return Spring, Lever 5

Base Comp., Control Use up

to sn 1177559, 8

from sn 1177560.

Screv^, Pan (5x16) 14 Nut, Flange (6mm)

Pulley Comp., Camshaft

Arm In. Valve Rocker

Spring, Valve

Retainer, In. Valve Spring

0-ring

CARBURETOR KEY PART

DESCRIPTION

3088416

5580162 Float Set

4930756

4481818

1441518 Screw Set

5580170

5664552 5580212 5580220

10 5580238

5580246

4581120 Gasket, Carburetor

13 5580253

5580535 Guide Comp., air 15 0639419 15 3344520 16 0635474

0635482

16 16

0636126

Gasket Set Chamber Set, Float

Screw Set

Carburetor assy. Valve Float Nozzle Main

Insulator, Carburetor

Gasket, Insulator Gasket, Carburetor

Screw, Pan (5x6)

Jet, Main #60 (optional)

Jet, Main #62 (optional)

Jet, Main #65 (optional)

Page 29

HONDA 4-CYCLE ENGINE

MODEL NO. GCV160-A1A

FAN COVER

KEY PART NO. NO.

1 3683646 Rubber, Supporter 107 mm 2 5028923

5580394

3 4

5580451 5580469 Tube, Fuel

5580519 Cover Comp., Fan NH1 Black

5580527 Coller, Fan Cover

2499440 Collar, Fr. Turn Signal

5581004 Bolt, Stud

0671636

10 11 2449593 Bulk Hose, Fuel

0250647

0250985

0053447

FLYWHEEL KEY PART

NO.

0348433

5580659 5723747

3 4

5580675

5580683

5580782

5580790

0803619

1725050

0671552

0442038

1824630

0485946

1510361

DESCRIPTION NO.

Petcock Assy. Man Bracket, Petcock Cap Assy., Fuel Tank

Screw-Washer 5X10 Clip, Tube (B8)

Clip, Tube (BIO) Clip, Tube (C9)

DESCRIPTION Key, Special Woodruff

(25X18) Coil Assy., Ignition Flywheel Assy. Wire, Stop Switch Switch Assy., Engine Slop

Brake Assy.

Spring, Brake Lever

Bolt Flange (6X14) Bolt, Flange (6X23) Bolt, Flange (6X20) Nut, Spectal 14mm Clip Cable Screw-Washer (4X12) Washer, Plain

AIR CLEANER

KEY PART

NO. DESCRIPTION

1 5580154 Tube, Breather

5580402 Element, Air Cleaner

5581410 Case Assy., Air Cleaner

5664560 Gasket, Air Cleaner

6 5580444 Cover, Air Cleaner

5580964

2374742

RECOIL STARTER

PART

KEY

NO. DESCRIPTION

NO.

1 5597869 2 5580634 Knob. Recoil Starter

3 5580642

4 2866341

Bolt, Flange (6X86) Bolt, Flange (6X14)

Starter Assy., Recoil NHI Long Rope Black

Rope, Recoil Starter Nut, Flange 6mm

Page 30

HONDA 4-CYCLE ENGINE

MODEL NO. GCV160-A1A

CYLINDER BARREL KEY PART

NO. NO.

5579982

2399780

5579990

5580006

0636845

0803619

5581038

8 1441112

OIL PAN 2

KEY PART

NO.

5579974

4497947

2 4 5580261 Shaft Comp., Governor

5580279 Governor Assy.

5 6 5580287 7 5580295

8 1427244 Pin, Governor Weight

1427251 Slider, Governor

5580303

11 0803619 Bolt Flange (6X14) 12 0748111 13 2413862 Washer, thrust 6mm 14

2456697 15 5581046 Oil Seal (28X41.25X6) 16

0345900 17 0115527 Pin, Lock 8mm 18

1417369 Pin, Dowel (8X20)

5722996 Gauge Assy., Oil Level

DESCRIPTION Cylinder Assy.

Clip, Valve Guide Cover, Head Cover Comp., Breather Bolt, Flange (6X12) Bolt, Flange (6X14) Oil Seal 25.4X62X6 Spark Plug (BPR6ES NGK)

DESCRIPTION 5 2605517 Pan Assy., Oil

Gasket, Oil Filler Cap Holder Weight, Governor

Holder, Governor Weight

Shaft, Governor Arm

Bolt, Flarige (6X25) Clip, Governor Holder Washer, Plain 6mm

CRANKSHAFT KEY PART

NO. NO.

1 5580030

5 5581012

PISTON CONNECTING ROD KEY PART

NO. NO.

1 5580014 Piston

1426576 Pin, Piston

5580022

1431055

5655949

5655956

MUFFLER

KEY

PART

NO. NO.

5580485

5580501

3 5580972

0636845

5 5737457

DESCRIPTION Crankshaft Comp. (Nl-Type)

Washer Thrust

DESCRIPTION

Rod Assy., Connecting Bolt, Connecting Rod Clip, Piston Pin 13mm Ring Set, Piston (Riken) Ring Set, Piston (Teikoku)

DESCRIPTION Muffler Comp.

Protector, Muffler

Bolt, Flange (6X79) CT200 Bolt, Flange (6X12)

Gasket, Muffler (Optional)

Page 31

, at your home or ours!

For repair of major brand appliances in your own home...

no matter who made it, no matter who sold it!

1-800-4-MY-HOMEAnytime, day or night

(1-800-469-4663)

www.sears.com

To bring in products such as vacuums,

lawn equipment and electronics for repair, cat! for

the location of your nearest Sears Parts & Repair Center.

1-800-488-1222

For the replacement parts, accessories and owner’s manuals

that you need to do-it-yourself, call Sears PartsDirect®^!

1 -800-366-PART 6 am. - 11 p.m. CST,

(1-800-366-7278) 7 days a week

www.sears.com/partsdirect

To purchase or inquire about a Sears Service Agreement:

1-800-827-6655

7 a.m. - 5 p.m. CST, Mon. - Sat.

■

Рага pedir servicio de reparación a domicilio,

у para ordenar piezas con entrega a domicilio:

¿ц

1-888-SU-HOGAR®“

(1-888-784-6427)

Anytime, day or night

www.sears.com

Au Canada pour service en français:

1-877-LE-FOYER®*

(1-877-533-6937)

О Sears, Roebuck and Co.

172340 2.11.00 TR

SEARS

HomeCentral

® Registered Trademaik / ^ Trademark of Soars, Roebuck and Co. ® Marca Registrada / ™ Marca de Fábrica de Sears, Roebuck and Co.

Printed in U.S.A.

Craftsman 917.379480 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CAUTION:

WARRANTY

SAFETY RULES

ACCESSORIES

ASSEMBLY

TO INSTALL ATTACHMENTS

MAINTENANCE

BEFORE EACH USE

PRODUCT SPECIFICATIONS

SERVICE AND ADJUSTMENTS

TO REMOVE/REPLACE DRIVE BELT

TO ASSEMBLE GRASS CATCHER

STORAGE

HANDLE

REPAIR PARTS

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

DESCRIPTION 5 2605517 Pan Assy., Oil

DESCRIPTION

1-800-488-1222

To purchase or inquire about a Sears Service Agreement:

1-800-827-6655

HomeCentral