Craftsman 917379440 Owner’s Manual

Owner's Manual
6.0 HORSEPOWER 22" REAR DISCHARGE
POWER PROPELLED
ROTARY LAWN MOWER
Model No.
917.379440
Safety
Operation
Maintenance
Espa_ol
Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions before operating this equipment
Sears, Roebuck and Co,, Hoffman Estates, IL 60179
Visit our Craftsman web stte:www.sea rs.c om/craflsma n
Warranty ............................................... 2
Safety Rules ......................................... 2
Assembly .............................................. 5
Operation .............................................. 6
Maintenance Schedule ...................... 10
Maintenance ....................................... 10
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workman-
ship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual
Warranty service is available by returning the Craftsman power mower to the nearest Sears Service Center/Department in the United States. This warranty applies only
while this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, illinois 60179
Product Specifications ........................ 11
Service and Adjustments .................... 14
Storage ............................................... 16
Troubleshooting ................................. 17
Repair Parts ........................................ 36
Parts Ordering ..................... Back Cover
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe_the following safety instructions could result in
serious injury or death.
I.GENERAL OPERATION °
Read, understand; and fo'T]'owall
instructions on the machine and in the
manual(s) before starting. Be thor- oughly familiar with the controls and the
proper use of the machine before o starting,
Do not put hands or feet near or under
rotating pads. Keep clear of the
discharge opening at all times.
Only alrow responsibre individuals, who are familiar with the instructions, to
operate the machine.
Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which
could be picked up and thrown by the
blade. 2
Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area. Do not operate the mower when
barefoot or wearing open sandals.
Always wear substantial foot wear. Do not pull mower backwards unless
absolutely necessary. Always look
down and behind before and while moving backwards.
Do not operate the mower without proper guards, plates, grass catcher or other safety protective devices in place.
See manufacturer's instructions for proper operation and installation of
accessories. OnFy use accessories approved by the manufacturer.
Stop the blade(s) when crossing gravel drives, walks, or roads.
Stop the engine (motor) whenever you
leave the equipment, before cleaning
the mower or unclogging the chute.
Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Never operate machine in wet grass. Always be sure of your footing: keep a
firm hold on the handle and walk; never run.
Disengage the self-propelled mecha- nism or drive clutch on mowers so
equipped before starting the engine (motor).
If the equipment should start to vibrate abnormally, stop the engine (motor)
and check immediately for the cause. Vibration is generally a warning of trouble.
Always wear safety goggles or safety
glasses with side shields when
operating mower. I1.SLOPE OPERATION Slopes are a major factor related to slip
and fall accidents which can result in severe injury. All slopes require extra
caution. If you feel uneasy on a slope, do
not mow it. DO:
Mow across the face of slopes: never
up and down. Exercise extreme caution
when changing direction on slopes.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or
embankments. The operator could lose
footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced footing could cause slipping.
II1. CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the trimming area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and while walking backwards, look behind and down for small
children.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Never make adjustments or repairs with the engine (motor) running. Disconnect
the spark plug wire, and keep the wire away from the plug to prevent acciden-
tal starting.
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never attempt to make wheel height adjustments while the engine (motor) is running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Do not change the engine governor
setting or overspeed the engine.
3
_Look for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark
plug.
_,WARNING: Engine exhaust, some of its
constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other
reproductive harm.
AIWARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State
of California to cause cancer and birth
defects or other reproductive harm. Wash
hands after handling.
_, CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.
These accessories were availablewhen this lawn mower was produced. They are not shipped with your mower. They are also available at most Sears retailoutlets and service
centers. Most Sears stores can also order repair pads for you, when you provide the model
number of your lawn mower. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
FOR REAR DISCHARGE LAWN MOWERS MULCHER KITS STABILIZER
REAR DISCHARGE SIDE DISCHARGE
LAWN MOWERS LAWN MOWERS
GAS CANS
LAWN MOWER MAINTENANCE
MUFFLERS Ale FILTERS SPARK PLUGS
BELTS BLADES BLADE ADAPTERS WHEELS ENGINE OIL
4
Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn
mower. IMPORTANT: This lawn mower is
shipped WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been as- sembled at the factory with the exception
of those parts left unassembled for shipping purposes. All parts such as nuts,
washers, bolts, etc., necessary to com- plete the assembly have been placed in
the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be
tightened securely. Use the correct tools as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with mower.
2. Cut down two end comers of carton and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower
handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and check cadon thorougly for additional
loose pads.
HOWTO SET UPYOUR LAWN
MOWER TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so as not to pinch or damage control cables.
1, Raise handles until lower handle
section locks into place in mowing
position.
2. Remove protective padding, raise
upper handle section into place on lower handle and tighten both handle
knobs.
3. Remove handle padding holding
operator presence control bar to upper handle.
Your lawn mower handle can be adjusted
for your mowing comfort. Refer to "Adjust
Handle" in the Service and Adjustments section of this manual.
control bar
Upper handle
Lift up
Mowing
TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to
be used as a mulcher. To convert to
bagging or discharging:
Open rear door and remove mulcher plug. Store mulcher plug in a safe place.
You can now install catcher or optional clipping deflector. To return to mulching operation, install
mulcher plug into discharge opening
of mower.
w_tCAUTION: Do not run your lawn mower
hout mulcher plug in place or
approved clipping deflector or grass catcher in place. Never attempt to operate
the lawn mower with the rear door
removed or propped open,
Mulcher plug
KNOWYOUR LAWN MOWER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning,
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
presence control bar
controllever
zone control cable
Grass catcher_, e knob
cap w/dipstick
Housing
Mulcher plug
Gasoline
Drive cover
IMPORTANT; This lawn mower is shipped without oil or gasoline in the engine. (on every wheel)
adjuster
MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S, Consumer Product Safety Commis- sion. The blade turns when the engine is running.
Operator presence control bar - must
be held down to the handle to start the
engine. Release to stop the engine.
Primer - pumps additional fuel from the
carburetor to the cylinder for use when starting a cold engine.
Starter handle- used for starting the
engine.
Drive control lever - used to engage
power-propelled forward motion of lawn mower.
Mulcher plug - must be removed to convert to bagging or discharging
operation.
Throttle control - Used for starting the
engine and allows you to select either fast or slow engine speed.
6
The operation of any lawn mower can result in
foreign objects thrown into the eyes, which can result
in severe eye damage.
Always wear safety glasses or eye shields while operating your lawn mower
or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOWTO USEYOUR LAWN MOWER ENGINE SPEED
The engine speed is controlled by a throttle located on the side of the upper handle. Fast position is for starting,
normal cutting, trimming and better grass bagging. Slow position is for light cutting,
trimming and fuel economy•
,_ Slow
Fact
II i'I
ENGINE ZONE CONTROL
_,CAUTION: Federal regulations require an engine control to be installed on this
lawn mower in order to minimize the risk of blade contact injury. Do not under any
circumstances attempt to defeat the function of the operator control. The blade
turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower•
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower
wheels for high cut, adjust cutting height to suit your requirements. Medium
position is best for most lawns.
To change cutting height, squeeze
adjuster lever toward wheel. Move wheel up or down to suit your require-
ments. Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the
plate tabs.
Wlate lad
Lower Wheels for High Cutt-_L_,__L_'A_
_,_ _ Le_ver
RaiseWheels for Low Cut
TO ATTACH GRASS CATCHER
1. Lift the rear door of the lawn mower and place the grass catcher frame
side hooks onto the door pivot pins.
2. The grass catcher is secured to the
lawn mower housing when the rear door is lowered onto the grass catcher
frame.
_CAUTION: Do not run your lawn
mower without clipping deflector or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.
Pivotpins Rear door
.. Grass
catcher
handle
Catcher \ frame hook
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the frame handle.
2. Remove grass catcher with clippings from under lawn mower handle•
3. Empty clippings from bag using both frame handle and bag handle.
NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.
,_rass
catcher
frame
Bag handle
7
DRIVE CONTROL
Self.prepelling is controlled by holding the operator presence control bar down
to the handle and pushing the drive control Jeverforward until it clicks; then
releasing the lever.
Forward motion will stop when the operator presence control bar is
released. To stop forward motion
without stopping engine, release the operator presence control bar slightly
until the drive control disengages. Hold operator presence control bar down against handle to continue mowing
without self-propelling.
To keep drive control engaged when
turning corners, push down on handle and lift front wheels off ground while
turning lawn mower.
Operator presence control bar
To engage drive control Drive control
BEFORE STARTING ENGINE
ADD OIL Your lawnmower is shipped without oil in
the engine. Engine holds 20 oz. of oil.
For type and grade of oilto use, see
"ENGINE" in Maintenance section of this manual.
1. Be sure lawnmower is level and area around oil fill is clean,
2. Remove engine oil cap and fill to the
full line on the dipstick. Pour oil slowly. Do not over fill.
NOTE: Allow oil to settle down into engine
for accurate dipstick reading. To read
proper level, tighten engine oil cap, then remove itto read the dipstick.
3. Reinstall engine oil cap and tighten.
Check oil level before each use. Add
oil if needed. Fill to full line on dipstick.
Change the oil after every 25 hours of
operation or each season. You may need to change the oil more often
under dusty, dirty conditions.
"_ control
disengaged
ADD GASOLINE
NOTE: Before filling fuel tank, remove end discard the debris plug that is inside the tank.
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. Do not mix oil with gaso- line. Purchase fuel in quantities that
can be used within 30 days to assure fuel freshness.
_WARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
_, CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
Gasoline _ _.Engine oilcap
filler cap_
(Discard
debrisplug
,nsido
TO START ENGINE
NOTE: Due to protective coatings on the
engine, a small amount of smoke may be present during the initial use of the
product and should be considered normal.
1. To start a cold engine, push primer three (3) times before trying to start.
Use a firm push. This step is not usually necessary when starting an
engine which has already run for a few minutes.
2. Move throttle control lever to fast position.
3. Hold operator presence control bar down to the handle and pull starter
handle quickly. Do not allow starter
8 rope to snap back.
| U "_IU_ I=NUlN I"
To stop engine, release operator presence control bar.
NOTE: In cooler weather it may be necessary to repeat priming steps. In
warmer weather over priming may cause flooding and engine will not start. If you
do flood engine, wait a few minutes before attempting to start and do not
repeat priming steps.
MOWING TIPS
Under certain conditions, such as very tall grass, it may be necessary to raise
the height of cut to reduce pushing
effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to
reduce ground speed and/or run the lawn mower over the area a second time.
For extremely heavy cutting, reduce the width of cut by overlapping previously
cut path and mow slowly.
For better grass bagging and most cutting conditions, the engine speed should be set in the fast position.
When using a rear discharge lawn
mower in moist, heavy grass, clumps of cut grass may not enter the grass catcher. Reduce ground speed
(pushing speed) and/or run the lawn
mower over the area a second time.
If a trail of clippings is left on the right side of a rear discharge mower, mow in
a clockwise direction with a small overlap to collect the clippings on the
next pass.
Pores in cloth grass catchers can become filled with dirt and dust with
use and catchers will collect less grass.
To prevent this, regularly hose catcher
oft with water and let dry before using.
Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and
extend engine life.
MULL;MINI_ IVIUWINL_ I I1"_
IMPORTANT: For best performance, keep mower housing free of built-up
grass and trash. See "Cleaning" in MAINTENANCE section of this manual.
The special mulching blade will recut the grass clippings many times and reduce
them in size so that asthey fall onto the
lawn they will disperse into the grass and not be noticed. Ako, the mulched grass will biodegrade quickly to provide nutrients for
the lawn. Always mulch with your highest
engine (blade) speed as this will provide the best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes
with the mulching action. The best time to mow your lawn is the eady aftemoon. At this time the grass has dried and the newly
cut area will not be exposed to the direct
sun.
Forbest results, adjust the lawn mower cutting height so that the lawn mower cuts
off only the top one-third of the grass blades. Ifthe lawn is overgrown it will be
necessary to raise the height of cut to reduce pushing effort and to keep from
overloading the engine and leaving clumps of mulched grass. For extremely
heavy mulching, reduce your width of cut by overlapping previously cut path and
mow slowly.
Certain types of grass and grass condi- tions may require that an area be mulched a second time to completely hide the
clippings. When doing a second cut, mow across or perpendicular to the first cut path.
Change your cutting pattem from week to week. Mow north to south one week then
change to east to west the next week. This will help prevent matting and graining of
the lawn.
Max. 1/3
9
..,.TEN..CESC"0OULE
P,LLNDATES
Check for Loose Fasteners _ I1_ Clean/Inspect Grass Catcher
(IfEquipped) _ _ llf
CleanLawnMower _ _
M
CleanUnderDriveCover (Power-PropelledMowers) !#*
o
Checkdrivebelt/pulleys
Power-Propelled Mowers) II_
Check/Sharpen/Replace Blade ti_3
LubricationChart I_ ti_
Clean Battery/Rechare
I/ElectricStart Moweir_ I1_ 1_4
E ICheckEngineOilLevel _
N IChange Engine Oil Iv#1.2 __ G CleanAirFilter _ =
N_,Inspect Muffler
Cleanor Replace Spark Plug _*
E Replace Air Filter Paper Cartridge I1_=
1 - Cha_:je more often when operating L,_lde r a t_eavy load or in high ambient temperatures
2 - Service more often when operating _ dirty or _usty condit_ns 3 - Replace blades more often when mowing _n,_andy SOil
4-Ch.r_e= _,ou== e,_of..... LUBRICATION CHA RT
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does
not cover items that have been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain mower as
instructed in this manual. Some adjustments will need to be made
periodically to properly maintain your unit,
All adjustments in the Service and Adjustments section of this manual should be checked at least once each
season.
Once a year, replace the spark plug, clean or replace air filter element and check blade for wear. A new spark plug and clean/new air filter element
assures proper air-fuel mixture and helps your engine run better and last
longer.
Follow the maintenance schedule in this manual.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
LUBRICATION Keep unit well lubricated (See "LUBRI-
CATION CHART").
!
,, I
mounting pin
L_ Refer to maintenance "Engine" section. (_) Spray lubricant
IMPORTANT: Do not oil or grease plastic wheel bearings, viscous lubri- cants will attract dust and dirt that will
shorten the life of the self-lubricating
bearings, if you feel they must be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
10
(_Wheel Adjuster
_ /,,,,,1_ Engine oil
_J
bracket_l!Rear door hinge
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