Craftsman 917379401 Owner’s Manual

Owner's Manual
]CRIIFTSMHW]
5.5 HORSEPOWER 22" REAR DISCHARGE
POWER PROPELLED
ROTARY LAWN MOWER
Model No.
917.379401
Assembly
Operation
Maintenance
Espafiol
Repair Parts
NOTE: Engines which are certified to comply with California and U.S. EPA emission regulations
for SORE (Small Off Road Equipment), are certified to operate on regular unleaded gasoline,
and include the following emission control systems: Engine Modification (EM), and Three-way
Catalyst (TWC) (If so equipped).
AVISO: Los motores homologados para cumplircon la reglamentaci6n sobre emisiones de California y de la Agencia de Protecci6nAmbiental estadounidense (EPA) para equipos
pequefios no cimulantes (SORE) funcionan con gasolina normal sin plomo, e incluyen los siguientes sistemas de controlde emisiones: modificaci6n del motor (EM) y catalizador de tdple
acci6n (TWC) (en caso de tenerlo).
The D.O.M. decal includes engine life specifications for the emissions-related useful life period of
your engine. This period relates to the emission compliance life as certified by EPA/CARB. To find the life period specification for your engine, please match one of the following letters with the
letter printed on your D.O.M. decal: (C) 125 hours, (B) 250 hours, (A) 500 hours.
La calcomanfa D.O.M. incluye especificaciones sobre la duraci6n del motor para el perfodo de vida dtil de su motor relaccionado con emisiones. Este perfodo se relaciona con la duraci6n en
conformidad con las emisiones seg_JnIo certificado por EPNCARB. Para hallar la especificaci6n del perfodo de vida de su motor, mire cudl de las siguientes letras viene impresa en su calcomanla D.O.M.: (C) 125 horas, (B) 250 horas, (A) 500 horas.
CAUTION:
Read and follow all
Safety Rules and Instructions before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
Warranty ................................................. 2
Safety Rules ........................................ 2-4
Assembly ............................................. 4-5
Operation ............................................. 6-9
Maintenance Schedule ........................ 10
Maintenance .................................... 10-13
Product Specifications .......................... 11
Service and Adjustments ................. 13-15
Storage ............................................ 15-16
Troubleshooting .............................. 16-17
Repair Parts ..................................... 34-43
Parts Ordering ........................ Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workman- ship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase. This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service CenterlDepartment in the United States. This warranty applies only while this product is in use in the United States.
This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, Illinois 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
h GENERAL OPERATION
Read, understand, and follow all
instructions on the machine and in the manual(s) before starting. Be thor-
oughly familiar with the controls and
the proper use of the machine before
starting.
Do not put hands or feet near or under
rotating parts. Keep clear of the discharge opening at all times.
Only allow responsible individuals, who are familiar with the instructions, to
operate the machine.
Clear the area of objects such as
rocks, toys, wire, bones, sticks, etc.,
which could be picked up and thrown
by the blade.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Do not operate the mower when
barefoot or wearing open sandals. Always wear substantial foot wear.
Do not pull mower backwards unless absolutely necessary. Always look
down and behind before and while moving backwards.
Do not operate the mower without proper guards, plates, grass catcher or
other safety protective devices in place.
See manufacturer's instructions for proper operation and installation of accessories. Only use accessories
approved by the manufacturer.
2
Stop the blade(s) when crossing gravel drives, walks, or roads.
Stop the engine (motor) whenever you
leave the equipment, before cleaning the mower or unclogging the chute.
Shut the engine (motor) off and wait
untilthe blade comes to complete stop before removing grass catcher.
Mow only in daylight or good artificial light.
Do not operate the machine while
under the influence of alcohol or drugs.
Never operate machine in wet grass. Always be sure of your footing: keep a
firm hold on the handle and walk; never
run.
Disengage the self-propelled mecha-
nism or drive clutch on mowers so equipped before starting the engine
(motor).
If the equipment should start to vibrate
abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of
trouble.
Always wear safety goggles or safety
glasses with side shields when operating mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip and fall accidents which can result in
severe injury. All slopes require extra caution. If you feel uneasy on a slope, do
not mow it.
DO:
Mow across the face of slopes: never up and down. Exercise extreme caution
when changing direction on slopes.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT-
Do not trim near drop-ofts, ditches or embankments. The operator could lose
footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced footing could cause slipping.
II1. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where you last saw them.
Keep children out of the trimming area
and under the watchful care of another responsible adult.
Be alert and turn machine off if children
enter the area.
Before and while walking backwards,
look behind and down for small children.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Never make adjustments or repairs with the engine (motor) running. Disconnect
the spark plug wire, and keep the wire away from the plug to prevent acciden-
tal starting.
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never attempt to make wheel height adjustments while the engine (motor) is
running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them. Do not change the engine governor
setting or overspeed the engine.
3
A,Look for this symbol to point out
important safety precautions, it means CAUTIONI![ BECOMEALERT!]! YOUR SAFETY IS INVOLVED.
_, CAUTION: Always disconnect spark
plug wire and place wire where it cannot contact spark plug in order to prevent
accidental starting when setting up, transporting, adjusting or making repairs. _,WARNING" Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
_,WARNING: Battery posts, terminals and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling.
CAUTION: Muffler
and other engine parts
become extremely hot during operation and
remain hot after engine has stopped. To avoid severe bums on contact, stay away from these areas.
These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Sears retailoutlets and service
centers. Most Soars stores can also order repair parts for you, when you provide the model number of your lawn mower. Some of these accessories may not applyto your lawn mower.
LAWN MOWER PERFORMANCE
' '
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS BLADES
MULCHER KITS
_// GRASS CATCHERS
_/ SIDE DISCHARGE
AIR FILTERS
BLADE ADAPTERS
LAWN MOWERS
WHEELS
STABILIZER
FOR
GAS CANS
SPARK PLUGS
ENGINE OIL
Read these instructions and this manual in its entirety before you attempt to
assemble or operate your new mower. IMPORTANT: This lawn mower is
shipped WITHOUT OIL OR GASOLINE in the engine. Your new lawn mower has been as- sembled at the factory with the exception
of those parts left unassembled for
shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to
complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all
parts and hardware you assemble must be tightened securely. Use the correct
tools as necessary to ensure proper
4 tightness.
TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with mower,
2. Cut down two end corners of carton and lay end panel down fiat.
3. Remove all packing materials except
padding between upper and lower handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thoroughly for additional loose parts.
Or control bar
Upper
Lift u
Mowing position
Lower handle
HOWTO SET UPYOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handles carefully so as not to pinch or damage control cables.
1. Raise handles until lower handle section locks into place in mowing
position.
2. Remove protective padding, raise
upper handle section into place on lower handle and tighten both handle
knobs.
3. Remove handle padding holding
operator presence control bar to
upper handle. Your lawn mower handle can be adjusted for your mowing comfort. Refer to "Adjust
Handle" in the Service and Adjustment section of this manual.
TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to
be used as a mulcher. To convert to bagging or discharging:
Open rear door and remove mulcher plug. Store mulcher plug in a safe
place.
You can now install catcher or optional clipping deflector.
To return to mulching operation, install mulcher plug into discharge opening of
mower.
_CAUTION: Do not run your lawn
mower without muicher plug in place or approved clipping deflector or grass catcher in place. Never attempt to
operate the lawn mower with the rear door removed or propped open.
Mulcher
TO PREPARE BATTERY
NOTE: Your battery must be charged before you can start your lawn mower.
1. Disconnect engine battery connector
(male) from battery connector (female)
2. Connect battery charger connector
(male) to battery connector (female).
3. Plug battery charger into 110 volt A.C.
outlet.
4. Leave battery charger connected for 24 hours before starting your engine for the first time.
5. After charging, connect engine
connector (male) to battery connector
(female). Your engine has an integral alternator for partial charging. Connect your battery
charger to charge battery as required. IMPORTANT: The engine alternator will
not charge a discharged battery. At the end of the mowing season the
battery should be charged for 48 hours to protect the battery during winter storage. &CAUTION: Always disconnect the
engine connector (male) from the battery connector (female) to prevent accidental starting when transporting or storingyour
lawn mower after the season.
Engine
connector
(Male
Battery
charger
-y
charger
connector
5 Battery connector (Female) (Male)
KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN
MOWER. Compare the illustrationswith your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
_ symbolsmayappearon yourlawn_ or In literaturesupped withthe product.Learn and
understandtheirmeaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
-Operator presence control bar
Key start
Engine zone
control cable
Auxiliary starter
Grass catch_
Mulcher plug
Engine oil cap with dipstick
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE inthe engine.
"Drive control lever
-Handle knob
Gasoline filler cap
Airfilter
Primer
Muffler
Drive cover
Wheel adjuster (on each wheel)
MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the American
National Standards Institute and the U.S. Consumer Product Safety Commission. The blade turns when the engine is running.
Operator presence control bar - must be held down to the handle to start the engine.
Release to stop the engine. Primer - pumps additional fuel from the
carburetor to the cylinder for use when starting a cold engine. Auxiliary starter handle - used for starting
the engine.
Drive control lever - used to engage power- propelled forward motion of lawn mower.
Mulcher plug - Located at the rear discharge opening. Must be removed to convert to
bagging or discharging operation. Key start switch- used for starting the
engine.
6
The operation of any lawn
mower can result inforeign objects thrown into the eyes, which can result in
severe eye damage.
Always wear safety glasses or eye
shields while operating your lawn mower or performing any adjustments or repairs. We recommend a wide vision safety
mask over spectacles or standard safety glasses.
HOWTO USE YOUR LAWN MOWER
ENGINE SPEED The engine speed was set at the factory
for optimum performance. Speed is not adjustable.
ENGINE ZONE CONTROL
,_CAUTION: Federal regulations require an engine control to be installed on this
lawn mower in order to minimize the risk
of blade contact injury. Do not under any cimumstances attempt to defeat the function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which
requires the operator to be positioned behind the lawn mower handle to start
and operate the lawn mower.
DRIVE CONTROL
Self-propelling is controlled by holding
the operator presence control bar down to the handle and pushing the drive
control lever forward until it clicks; then release the lever.
Forward motion will stop when the
operator presence control bar is released. To stop forward motion
without stopping engine, release the operator presence control bar slightly
until the drive control disengages.
Hold operator presence control bar
clown to handle to continue mowing without self-propelling.
To keep drive control engaged when turning corners, push down on handle and lift front wheels off ground while turning lawn mower.
Operator control bar Drive
control
TO ADJUST CU'i-rlNG HEIGHT
Raise wheels for low cut and lower
wheels for high cut, adjust cutting height to suit your requirements. Medium
position is best for most lawns.
To change cutting height, squeeze
adjuster lever toward wheel. Move
wheel up or down to suit your require-
ments. Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the plate tabs.
Lower Wheels for High Cut
Raise Wheels for Low Cut Lever
TO A'n'ACH GRASS CATCHER
1. Lift the rear door of the lawn mower
and place the grass catcher frame side hooks onto the door pivot pins.
2. The grass catcher is secured to the lawn mower housing when the rear door is lowered onto the grass catcher
frame.
•,CAUTION: Do not runyour lawn
mower without clipping deflector or
approved grass catcher in place. Never attempt to operate the lawn mower with
the rear door removed or propped open.
Pivot ' Rear
Grass
catcher
handle
To engage Drive control drive control disengaged 7
Catcher frame hook
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the frame handle.
2. Remove grass catcher with clippings from under lawn mower handle.
3. Empty clippings from bag using both frame handle and bag handle.
NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.
Grass
frame
handle
Bag handle
BEFORE STARTING ENGINE
ADD OIL Your lawnmower is shipped without oil in
the engine. Engine holds 20 oz. of oil.
For type and grade of oil to use, see "ENGINE" in Maintenance section of this
manual.
1. Be sure lawnmower is level and area around oil fill is clean.
2. Remove engine oil cap and fill to the full line on the dipstick. Pour oil slowly.
Do not over fill.
NOTE: Allow oil to settle down into engine
for accurate reading. To read proper level, tighten engine oil cap, then remove it to
read the dipstick.
3. Reinstall engine oil cap and tighten.
Check oil level before each use. Add
oil if needed. Fill to full line on dipstick.
Change the oil after every 25 hours of operation or each season. You may
need to change the oil more often under dusty, dirty conditions.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. Do not mix oil with gaso- line. Purchase fuel in quantities that
can be used within 30 days to assure
fuel freshness.
AWARNING: Experience indicates that
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer, Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructionsfor additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
A CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel, Do not store, spill or use gasoline near an open flame.
Gasoline
filler cap
Engine oil cap
TO START ENGINE NOTE: Due to protective coatings on the
engine, a small amount of smoke may be
present during the initial use of the
product and should be considered
normal.
1. To start a cold engine, push primer three (3) times before trying to start.
Use a firm push. This step is not
usually necessary when starting an engine which has already run for a
few minutes.
2. Hold operator presence control bar down to the handle.
3. Turn electric start key clockwise to crank engine.
IMPORTANT: Do not crank engine more than five continous seconds between
each time you try to start. Wait 5 to 10 seconds between each attempt.
1. To start engine using the auxiliary starter handle, follow the steps above.
Exchange the use of the start key for
starter handle. Pull starter handle quickly. Do not allow starter rope to
snap back.
8
TO STOP ENGINE
To stop engine, release operator
presence control bar.
NOTE: In cooler weather itmay be
necessary to repeat priming steps. In warmer weather over priming may cause
flooding and engine will not start. If you do flood engine wait a few minutes before
attempting to start and do not repeat priming steps,
MOWING TIPS
Under certain conditions, such as very
tall grass, it may be necessary to raise the height of cut to reduce pushing
effort and to keep from overloading the
engine and leaving clumps of grass
clippings. It may also be necessary to
reduce ground speed and/or run the lawn mower over the area a second
time.
For extremely heavy cutting, reduce the
width of cut by overlapping previously cut path and mow slowly.
For better grass bagging and most
cutting conditions, the engine speed should be set in the FAST position.
When using a rear discharge lawn
mower in moist, heavy grass, clumps of cut grass may not enter the grass catcher. Reduce ground speed
(pushing speed) and/or run the lawn mower over the area a second time.
If a trail of clippings is left on the right
side of a rear discharge mower, mow in a clockwise direction with a small
overlap to collect the clippings on the next pass.
Pores in cloth grass catchers can become filled with dirt and dust with
use and catchers will collect less grass. To prevent this, regularly hose catcher
off withwater and let dry before using.
Keep top of engine around starter clear
and clean of grass clippings and chaff.
This will help engine air flow and extend engine life.
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. See "CLEANING" in
Maintenance section of this manual.
The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed as this will provide the
best recutting action of the blades.
Avoid cuttingyour lawn when it is wet.
Wet grass tends to form clumps and interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass has dried and the newly cut area will
not be exposed to the direct sun.
For best results, adjust the lawn mower cutting height so that the lawn mower
cuts off only the top one-third of the
grass blades. If the lawn is overgrown itwill be necessary to raise the height
of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For
extremely heavy mulching, reduce your width of cut by overlapping previously cut path and mow slowly.
MAX 1/3
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting
and graining of the lawn.
9
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE
REGULAR SERVICE
Check for LooseFasteners _ If Clean/Inspect Grass Catcher
(If Equipped) V _
i Clean Lawn Mower
(Power-PropelledMowers)
O Clean Under DriveCover
Checkdrivebelt/pulleys
E (Power-PropelledMowers} ¥1
Check/SharperVReptaceBlade _,_3
LubricationChart
Clean Battery/Recharge
fElectric Start Mowers1 I_ I,/4
y ySERV,CE DATES
E Check En_line Oil Level (_4' N Change Engine Oil Ik#1.2
G Clean Air Filter II/ 2
Inspect Muffler
N clean or Replace Spark Plug
Replace Air Filter Paper Cartridge li/2
1-Changemoreoftenwhen operatingundera heavyloador _nhighambienttemperatures.
2 -Servicemoraoftenwhenoperatingindirtyordustyconditions. 3 -Replacebladesmoreo_enwhenmowingin sandysoil.
4 -Charge48hoursatendof season.
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does
not cover items that have been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain mower as
instructed in this manual. Some adjustments will need to be made
periodically to properly maintain your
unit.
All adjustments in the Service and Adjustments section of this manual
should be checked at least once each season.
Once a year, replace the spark plug, replace air filter element and check blade for wear. A new spark plug and
clean/new air filter element assure proper air-fuel mixture and help your
engine run better and last longer.
Follow the maintenance schedule in this manual.
BEFORE EACH USE
Check engine oil level,
Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See =LUBRI-
CATION CHART").
10
(_) Wheel adjuster
(_) Handle bracket mounting pins door hinge
(_) Spray lubricant (_) See "ENGINE" in Maintenance section.
IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous
lubricants will attract dust and dirt that will shorten the life of the self-lubricat-
ing bearings. If you feel they must be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
LUBRICATION CHART
wheel)
(_) Brake
spring
bracket
oil
(!) Rear
PRODUCT SPECIFICATIONS
SERIAL NUMBER: DATE OF PURCHASE:
GASOLINE CAPACITY/TYPE: 1.5 QUARTS (UNLEADED REGULAR) OILTYPE (API-SF-SJ): SAE 30 (ABOVE 32°F); SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: 20 OUNCES SPARK PLUG (GAP: .030") CHAMPION RN4C
BLADE BOLT TORQUE: 35-40 FT. LBS.
The model and serial numbers will be found on a decal on the rear of the mower housing. Record both serial number and date of purchase in space provided above.
LAWN MOWER
Always observe safety rules when perform- ing any maintenance.
TIRES
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause
tire damage.
BLADE CARE For best results, mower blade must be
kept sharp. Replace bent or damaged blades.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug.
2. Turn lawn mower on its side. Make sure air filter and carburetor are up.
3. Use a wood block between blade and mower housing to prevent blade from
turning when removing blade bolt.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter- clockwise.
5. Remove blade and attaching hard- ware (bolt, lock washer and hardened
washer).
NOTE: Remove the blade adapter and check the key inside hub of blade
adapter. The key must be in good condi-
tion to work properly. Replace adapter if
damaged.
TO REPLACE BLADE
1. Position the blade adapter on the engine crankshaft. Be sure key in
adapter and crankshaft keyway are aligned.
2. Position blade on the blade adapter aligning the two (2) holes in the blade
with the raised lugs on the adapter.
3. Be sure the trailing edge of blade
(opposite sharp edge) is up toward the engine.
4. Install the blade bolt with the lock washer and hardened washer into
blade adapter and crankshaft.
5. Use block of wood between blade and
lawn mower housing and tighten the
blade bolt, turning clockwise.
The recommended tightening torque is
35-40 ft. Ibs.
IMPORTANT: Blade bolt is grade 8 heat treated.
TO SHARPEN BLADE NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will
cause eventual damage to lawn mower or engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, ddve a nail
into a beam or wall. Leave about one inch of the straight nail exposed. Place
center hole of blade over the head of the nail. If blade is balanced, it should
remain in a horizontal position. If either
end of the blade moves downward, sharpen the heavy end until the blade
is balanced.
Blade adapter Crankshaft
Blade
Blade
bolt
11
washer
Trailing edge Blade adapter
shaft
GRASS CATCHER
The grass catcher may be hosed with water, but must be dry when used.
Check your grass catcher often for
damage or deterioration. Through normal use it will wear. If catcher
needs replacing, replace only with a manufacturer approved replacement
catcher. Give the lawn mower model
number when ordering.
DRIVE WHEELS Check front drive wheels each time
before you mow to be sure they move freely. The wheels not turning freely
means trash, grass cuttings, etc. are in the drive wheel area and must be cleaned to
free drive wheels.
If necessary to clean the drive wheels, check both front wheels,
1. Remove hubcaps, hairpin cotters and
washers.
2. Remove wheels from wheel adjusters.
3. Remove any trash or grass cuttings from inside the dust cover, pinion and/
or drive wheel gear teeth.
4. Put wheels back in place.
NOTE: If after cleaning, the drive wheels do not turn freely, contact your nearest
Sears or other qualified service center.
GEAR CASE
To keep your drive system working
properly, the gear case and area around the drive should be kept clean
and free of trash build-up. Clean under the drive cover twice a season.
The gear case is filled with lubricant to
the proper level at the factory. The only time the lubricant needs attention is if
service has been performed on the
gear case.
If lubricant is required, use only Texaco
Starplex Premium 1 Grease, Part No.
750369. Do not substitute.
ENGINE
LUBRICATION
Use only high quality detergent oil rated
with API service classification SF-SJ.
Select the oil's SAE viscosity grade according to your expected operating
temperature.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°1:. Check your
engine oil level more frequently to avoid possible engine damage from running
low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
lawn mower is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and after each five (5)
hours of continuous use. Tighten oil plug securely each time you check the oil
level.
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to
drain oil, drain fuel tank by running
engine until fuel tank is empty.
1. Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with spark plug.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip lawn mower on its side as shown
and drain oil into a suitable container. Rock lawn mower back and forth to
remove any oil trapped inside of
engine.
4. Wipe off any spilled oil from lawn
mower or side of engine.
5. Fill engine with oil. See "ADD OIL" in
the Operation section of this manual.
6. Reconnect spark plug wire to spark plug.
Container\
AIR FILTER Your engine will not run properly and may
be damaged by using a dirty air filter.
Replace the air filter every 100 hours of
operation or every season, whichever occurs first. Service air cleaner more
often under dusty conditions. Do not wash air filter.
12
TO CHANGE AIR FILTER
1. Remove the air filter by turning counter-clockwise to the stop and pull
away from collar.
2. Remove filter from inside of cover.
3. Clean the inside of the cover and the collar to remove any dirt accumula-
tion.
4. Insert new filter into cover.
5. Put air filter cover and filter into collar aligning the tab with the slot.
6. Push in on cover and turn clockwise to tighten.
Collar Clip Turn counter-
clockwise to
remove
Air filter
Turn
=lockwise
Air filter cover"
MUFFLER Inspect and replace corroded muffler as it
could create a fire hazard and/or dam-
age. SPARK PLUG
Replace spark plugs at the beginning of
to tighten
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS"
in Maintenance section of this manual.
CLEANING
IMPORTANT: For best performance, keep mower housing free of built-up grass and
trash. Clean the underside of your mower
after each use.
_,CAUTION: Disconnect spark plug wire from spark plug and place wire where it
cannot come in contact with the spark
plug.
Clean the underside of your lawn mower
by scraping to remove build-up of grass
and trash.
Clean engine often to keep trash from accumulating. A clogged engine runs
hotter and shortens engine life.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
We do not recommend using a garden
hose to clean lawn mower unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in shortened
engine life.
CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a
season. Scrape underside of cover with
putty knife or similar tool to remove any build-up of trash or grass on underside of
drive cover.
I,CAUTION: Before performing any service and adjustments:
1. Release control bar and stop engine.
2. Make sure the blade and all moving
parts have completely stopped.
3. Disconnect spark plug wire from spark plug and place where it cannot come
in contact with plug.
LAWNMOWER
TO ADJUST cu'n'ING HEIGHT
See "TO ADJUST CUFFING HEIGHT" in the Operation secUon of this manual.
REAR DEFLECTOR
The rear deflector, attached between the rear wheels of your lawn mower, is provided to minimize the possibility that objects will be
thrown out the rear of the lawn mower into the operator's mowing position. If the rear
deflector becomes damaged, it should be replaced.
13
TO REMOVE/REPLACE DRIVE BELT
1. Remove drive cover. Remove belt
from gaarcasa pulley by pushing down on pulley and rolling belt off it.
2. Turn lawn mower on its side with air
filter and carburetor up.
3. Remove blade.
4. Remove debris shield.
5. Remove belt from engine pulley on
crankshaft.
6. Install new belt by reversing above steps.
7. Always use factory approved belt to assure fit and long life.
Drive cover Belt
Push
TO ADJUST HANDLE The handle can be mounted in a high or
low position. The mounting holes in the bottom of lower handle are off center for
raising or lowering the handle.
1. Remove upper handle and all parts
attached to lower handle.
2. Remove hairpin cotters from lower
handle bracket mounting pin.
3. Squeeze lower handle in to remove it
from mounting pins.
4. Turn lower handle over to raise or lower handle.
5. Squeeze lower handle in and position holes onto mounting pins on handle
bracket.
6. Reassemble upper handle and all
parts removed from lower handle.
Mowing ,-"
position _ "l
Mowing position
/
High position
Low position
TO ASSEMBLE GRASS CATCHER
1. Put grass catcher frame into grass bag with rigid part of bag on the bottom.
Make sure the frame handle is outside of the bag top.
2. Slip vinyl bindings over frame.
NOTE: If vinylbindings are too stiff,hold
them in warm water for a few minutes. If
bag gets wet, let it dry before using.
_CAUTION: Do not run your lawn mower
without clipping deflector or approved grass catcher in place. Never attempt to
operate the lawn mower with the rear door removed or propped open.
Catcher
frame
handle
\ Frame
opening
ENGINE
ENGINE SPEED
Your engine speed has been factory set.
Do not attempt to increase engine speed or it may result in personal injury. If you
believe that the engine is running too fast or too slow, take your lawn mower to a
Sears or other qualified service center for repair and adjustment.
14
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