Craftsman 917379380 Owner’s Manual

Owner's Manual
®
5.5 HORSEPOWER 22" REAR DRSCHARGE POWER PROPELLED
ROTARY LAWN MOWER
Model No.
917.379380
Assembly Operation
Maintenance o EspaSol o Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL60179
Visit our Craftsman Webstte: www sears.corn/craftsman
Warranty 2 Product Specifications 11 Safety Rules 2 Service and Adjustments 14
Assembly 4 Storage 16
Operation 6 Troubleshooting 17 Maintenance Schedule I0 Repair Parts 37 Maintenance !0 Parts Ordering Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned Lip according to the operating and maintenance instructions in the
owner's manual, Seal's wil! repair free of charge any defect in material or workmanship°
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase,
This Warranty does not cover:
Expendable items which becorne worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug_
o Repairs necessary because of operator abuse or negfigence, including bent crank-
shafts and the failure to rnaintain the equipment according to the instructions con- rained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest Sears Service Center/Department in the United States. This warranty applies only white
this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state° SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
Safety standards require operator presence controls to minimize the
risk of injury. Your unit is equipped with such controls. Do not attempt to defeat the function of the operator
presence controls under any circumstances.
TRAINING:
Read this operator's manual carefully. Become familiar with the controls and
know how to operate your mower properly, Learn how to quickly stop
mower_
o Do not a{low children to use your mower.
Never allow adults to use mower without proper instructions.
,, Keep the area of operation clear of all
persons, especially small children and pets°
° Use mower only as the manufacturer
intended and as described in this manual°
Do not operate mower if it has been dropped or damaged in any manner
Always have damage repaired before
using your mower.
,, Do not use accessory attachments that
are not recommended by the manufac-
turer. Use of such attachments may be
hazardous.
The blade turns when the engine is running°
PREPARATION:
Always thoroughty check the area to be mowed and clear it of all stones, sticks,
wires, bones, and other foreign objects° These objects wil! be thrown by the
blade and can cause severe injuJ¥.
Always wear safety glasses or eye shields when starting and while using
your mower.
,, Dress properly. Do not operate mower
when barefoot or wearing open sandals.
Wear only solid shoes with good traction
2
when mowing,
unecK [uet _anK _e[ore stanmg engine. Do not fill gas tank indoors, when the
engine is running or when the engine is hot,. Allow the engine to cool for several rntnutes before filling the gas tank° Clean off any spilled gasoline before starting
the engine.
Always make wheel height adjustments before starting your mower, Never
attempt to do this while the engine is
running°
Mow only in daylight or good artificial
light.
OPERATION: o Keep your eyes and mind on your
mower and the area being cuL Do not let other interests distract you°
Do not mow wet or slippery grass_ Never run while operating your mower. Always
be sure of your footing -- keep a firm hold on the handles and walk.
° Do not put hands or feet near or under
rotating part& Keep clear of tile dis- charge opening at all times,
. Always stop the engine whenever you
leave or are not using your mower, or before crossing driveways, walks, roads,
and any gravel---covered areas.
. Never direct discharge of material
toward bystanders nor aflow anyone near the mower while you are operating
it.
o Before cleaning, inspecting, or repairing
your mower, stop the engine and make absolutely sure the blade and all moving
parts have stopped. Then disconnect the spark plug wire and keep it away from
tile spark plug to prevent accidental starting.
° Do not continue to run your mower if you
hit a foreign object. Follow the procedure
outlined above, then repair any damage before restarting and operating you
mowe r,
Do not change the governor settings or overspeed the engine, Engine damage
or personal injury may result.
Do not operate your mower if it vibrates
abnormally. Excessive vibration is an
indication of damage; stop the engine, safely ctleck for the cause of vibration and repair as required,
,, Do not run the engine ]ndoors, Exhaust
fumes are dangerous,
° f'_ever cut grass L_ypumng me mower
towards you. Mow across the face of slopes, never up and down or you might lose your footing.. Do not mow excessively steep slopes. Use caution
when operating the mower on uneven
terrain or when changing directions
maintain good footing.
,' Never operate your mower without
proper guards, plates, grass catcher or
other safety devices in place. MAINTENANCE AND STORAGE: o Check the blade and the engine
mounting bolts often to be sure they are
tightened properly_
', Check alI bolts, nuls and screws at
frequent intervals for proper tightness to
be sure mower is in safe working condition.
Keep all safety devices in place and working.
To reduce fire hazard, keep the engine free of grass, leaves or excessive
grease and oil.
° Check grass catcher often for deteriora-
tion and wear and replace worn bags. Use only replacement bags that are recommended by and comply with
specifications of the manufacturer of
your mowen
Always keep a sharp blade on your mower.
° Allow engine to coot before storing in
any enclosure.
° Never store mower with fuel in the tank
inside a building where fumes may reach an open flame or an ignition
source such as a ho! water heater, space heater, clothes dryer, etc.
&Look for this symbol to point out important safety precautions. It means
CAUTIONH! BECOMEALE_T!!! YOUR
SAFETY IS INVOLVED, &CAUTION: Always disconnect spark
plug wire and place wire where it cannot contact spark plug in order to prevent
accidental starting when setting up, transporting, adjusting or making repairs.
_WARNING
The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
3
These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Sears retail outlets and service
centers° Most Sears stores can also order repair pads for you, when you provide the model
number of your lawn mower. Some of these accessories may not apply to your lawn mower,
LAWN MOWER PERFORMANCE
FOR REAR DISCHARGE LAWN MOWERS
CLIPPING DEFLECTOR
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
BLADE ADAPTERS WHEELS
Read these instructions and this manual in its entirety before you attempt to assemble or
operate your new fawn mower. IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the engine, Your new lawn mower has been assembled
at the factory with the exception of those parts left unassembled for shipping purposes. All parts such _.s nuts, washers, bolts, etc.,
necessa)¥ to complete the assernbfy have been placed in the parts bag. To ensure safe and proper operation of your la_m mower, all
parts and hardware you assemble must be tightened securely, Use the correct tools as
necessary to ensure proper tightness.
MULCHER KITS
SIDE DISCHARGE
GRASS FORCATCHERS
LAWN MOWERS
STABILIZER
GAS CANS
5,
AIR FILTERS
TO REMOVE LAWN MOWER FROM
CARTON
* Remove loose parts included with mower. o Cut down two end corners of carton and
lay end panel down flat.
, Remove all packing materials except
padding between upper and lower handle and padding holding operator presence control bar to upper handle.
o Roll tawn mower out of carton and check
carton thoroughly for additional loose parts,
SPARK PLUGS
............. i,
ENGINE OIL
4
nUVV |U_)_ I UP Tt,./UFI L,J_VVI_t lVlv_./vvr'r'_
TO UNFOLD HANDLE IMPORTANT: Unfold handles carefully so as
not to pinch or damage control cables. ° Raise handles until lower handle section
locks into place in mowing position°
Remove protective padding, raise upper handle section into place on lower handle
and tighten both handle knobs.
Remove handle padding holding operator" presence control bar to upper handle°
o "four lawn mower handle can be adjusted
for your mowing comfort, Refer' to "Adjust Handle" in the Service and Adjustrnent section of this manual
Operator presence bar
Upper handle "--,..,..
Lift up
ift up
' Mowing
position
1 I..I !1'_1',,.-;1I i'_1..i... P_ i S #'_L_! IIVII,;I'_I I ',.,i1
Your lawn mower was shipped ready to be used as a mulchel; To convelt to bagging or discharging:
, Open rear door and remove mulcher plug,
Store mulcher plug in a safe placer
You can now install catcher or optional clipping deflector.
To return to mulching operation, install
mutcher plug into discharge opening of
rnower, Be sure all tabs are seated properly,
Mutcher plug
_CAUT!ON: Do not run your lawn mower without mulcher plug in place or
approved clipping deflector or grass catcher in place, Never a_tempt Io operate the lawn mower with the rear
door removed or propped open
Lower handle
5
KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN
MOWER, Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adiustments Save this manual for future reference,
These symbols may appear on your lawn mower or tnliterature supplied with _hepreducto Learn and understand there meaning+
CAUTION ENG+NE
OR WARNING ON
ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OFF AND FEET AWAY
Engine zone control cable Operator presence control bar
Drive controi lever
Starter handle
Handle knob
Grass catcher
Mulcher plug
Gasoline cap
Housing
Drive cover
Engine oil cap w/ dipstick
Primer
IMPORTANT," This lawn mower is shipped Wheel adjuster WITHOUT OIL OR GASOLINE inthe engine+ (on each wheel)
MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the American
National Standards Institute and the U,S+ Consumer Product Safety Commission, The blade
turns when the engine is running.
Operator presence control bar +must be held down to the handle ,tostart the engine,
Release to stop the engine, Primer- pumps additional fuel from the
carburetor to the cylinder for use when
Starter handle + used for starting the engine, Drive control lever - used to engage power-
propelled forward motion of lawn mower.
Mulcher plug +must be removed to convert to
bagging or discharging operation.
slarting a cold engine,
6
mower can result in foreign objects thrown into the eyes,
which can result in severe eye damage.
Always wear safety glasses or eye shields while operating your lawn mower or
performing any adjustments or repairs.. We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOWTO USE YOUR LAWN MOWER ENGINE SPEED
The engine speed was set at the factory for optimum performance. Speed is nol
adjustable. ENGINE ZONE CONTROL
&CAUTION; .Federal regulations re.quire an engine conu°ol to be installed on this
lawn mower in order to minimize the risk
of blade contact injury. Do not under any circumstances attempt to defeat the
function of the operator control. The blade turns wtlen the engine is running.
Your lawn mower is equipped with an operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn rnower,
TO ADJUST ClJTI'ING HEIGHT
Raise wheels for low cut and lower wheels for high cut.
,, Adjust cutting height to suit your require-
ments. Medium position is best for most lawns,
To change cutting height, squeeze adjuster lever ioward wheel Move wheel up or
down to suit your requirements. Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab Inserts into hole in lever_ Also, 9-position adjusters (if so equipped) allow lever to be positioned between the plate tabs.
Plate Tab
Lift the rear door of the lawn mower and place the grass catcher frame
hooks onto the door pivot pins.
. The grass catcher is secured to the
lawn mower housing when the rear
door is lowered onto the grass catcher frame,.
&CAUTION: Do not run your lawn
mower without clipping deflector or approved grass catcher in place. Never
attempt to operate the lawn mower with the rear door removed or propped open.
.jRdar door
Pivot pins
TO EMPTY GRASS CATCHER
o Lift up on grass catcher using the frarne
handle.
Remove grass catcher with clippings from under lawn mower handle,
° Ernpty clippings from bag using both
frame handle and bag handle.
NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.
Bag handle
\
Grass catcher
flame
handle
Lower Wheels for High Cut _ 1 ,_
Raise Wheels for Low Cut
DRIVE CONTROL
,, Self-propelling is controlled by holding
timeoperator presence control bar down to the handle and pushing time drive
control lever forward until it clicks; then release the lever.
o Fotward motion will stop when the
operator presence control bar is released. To stop forward motion
without stopping engine, release the operator presence control bar slightly
until the drive control disengages° Hold
operator presence control bar down to handle to continue mowing without self- propelling.
To keep drive control engaged when turning corners, push down on handle
and lift front wheels off ground while turning lawn mower.
Operator presence control bar
/,. Drive
k\ ,X... ooo rot
To engage drive Drive control control disengaged
ADD GASOLINE ,, Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane, Do not rnix oil with gasoline.
Purchase fuel in quantities that can be used within 30 days 1o assure fuel
freshness.
,_WARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or metlTanol) can attlact moisture which leads to separation and
formation of acids during stolage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems,
the fuel system should be emptied before storage of 30 days or longer'. Drain the gas
tank, start the engine and let it run until the fuel lines and carburetor are empty. Use
fresh fue! next season. See Storage Instructions for additional infon'uation. Never
use engine or carburetor cleaner products in the fuel tank or permanent damage may
occur.
f&,CAUTION: Fillto bottom of gas tank
tiler necK. uo noi overfill, Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame
Engine oi! cap
Gasoline filler cap
o ¢o 03
ILl
.d I11
O O
BEFORE STARTING ENGINE OIL
Your lawn mower is shipped without oil in the
engine°
,, Be sure mower is level and area around oil
fil! is clean.
o Remove engine oil cap and fill to the full
line on the dipstick,
NOTE: Allow oil to seltfe down into engine for accurate dipstick reading+
,, Engine holds 20 ozs. of oil. For type and
grade of oil to use, see "ENGINE" in
Maintenance section of this manual°
o Pour oil slowly. Do not over fill. o Check oil level before each use. Add oil if
needed. Fill to full line on dipstick,
To read proper level, tighten engine oil cap each time.
,, Reinstall engine oil cap and tighten. " Change the oil after every 25 hours of
operation or each season, You may need to change the oil more often under dusty,
dirty conditions,
TO START ENGINE ° To start a cold engine, push primer three
(3) times before trying to stalt_ Use a firm push., This step is not usually necessary
when starlfng an engine which has already run for a few minutes.
Hold operator presence control bar down to the handle and pull starter handle
quickty. Do not allow starter rope to snap back>
o To stop engine, release opetator presence
control bar_
NOTE: hi cooler weather it may be necessary to repeat prirning steps, hi
warmer weather over priming may cause f!ooding and engir_e will not starL If you
do flood engine, wait a few minutes before attempting to stud and do not
repeat priming steps.
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IVIUVVII_tU IIt'_ IVlULt.,,nlt_l_ IVlUVViI'_,,._ I Ir',,._
Under certain conditions, such as very tall grass, it may be necessary, to raise
the height of cut to reduce pushing effort
and to keep from overloading tile engine
and leaving clumps of grass clippings, tt o may also be necessary to reduce ground speed and/or run the lawn mower over the area a second time.
o For extremely heavy cutting, reduce the
width of cut by overlapping previously cut path and mow slowly..
. For better grass bagging and most
cutting conditions, the engine speed should be set in the fast position,
When using a rear discharge lawn mower in moist, heavy grass, clumps of
cut grass may not enter the grass
catcher. Reduce ground speed (push-
ing speed) and/or run the lawn mower over the area a second time°
. If a trail of clippings is left on the right °
side of a rear discharge mower, mow in a clockwise direction with a small
overlap to collect the clippings on the next pass_
Pores in cloth grass catchers can
become filled with dirt and dust with use and catchers will collect less grass. To
prevent this, regularly hose catcher off
with water and let dry before using.
,, Keep top of engine around starter clear °
and clean of grass clippings and chaffi This will help engine air flow and extend engine tife.
IMPORTANT: Forbest performance, keep mower housing free of built-up grass and
trash_ See "Cleaning" in Maintenance section of this manual.
The special mulching blade wilt recul tile grass clippings many times and reduce
them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed° Also, the mulched grass wilt
biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as Ibis wilt provide the
best recurring action of the blades Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes
with the mulching action. The best time to mow your lawn is the early afternoon. At
this time the grass has dried and the newly cut area ,MI! not be exposed to the direct
sun.
For best results, adjust the lawn mower
cutting height so that the lawn mower cuts
off only the top one-third of the grass blades
tf the lawn is overgrown it will be necessary
to raise the height of cut to reduce pushing effort and to keep from oveltoading tile
engine and leaving clumps of mulched grass. For' extremely heavy mulching,
reduce your width of cut by overlapping previously cut path and mow slowly.
Certain types of grass and grass conditions may require that an area be mulci_ed a second time to completely hide the
clippings_ When doing a second cut, mow
across or perpendicular to the first cut path° Change your cutting pattern flora week to
week. Mow north to south one week then change to east to west the next week. This
will help prevent marling and graining of the
lawn.
Max !/3
9
: _.,/ : , Ll_,JZ,
MAINTENANCE SCHEDULE _'__o_/'_-_ "
O_ O_ o o ,£.g O_:
AS YOU COMPLETE O_ _ _:Jt%_ _ u .
FILL IN DATES __
REGULAR SERVICE
..... SERVICE DATES
Check (orLoose Fasteners
'Cleanlh}specl GraSs'ca.icher
(If Equipped)
iVii Clean Lawn Mower
(Power-Propelled Mowers)
Clean Under Drive Covet'
:Check drive bettfputleys
_R !LPower'pr°pe_ledM°we[s) --_
ChecldSharpen./Replace Blade
Lubrication Chart
Clean Battery/Recharge
_. kEleclr!c Start Mowers)
E Check Engine Oi! Level N Ct_angeEng!ne Ol! G Clean Air Filter
I Inspect Muffler
N Clean 0r Replace Spark Plug ............ t/
E Replace Air Filler Paper Cartridge 6/'2
! Change more often when operailng under a heavy load or Jn|'_tgha.mblenl lemperalures
2.o Service more ellen when operating in dirly or dusly conditions
3 - Repface hi,des more often when mowing In sandy soil
4 ,,Charge 48 hours at end of season,
.................. J _,,2
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GEN ERAL RECOMMENDATIONS
Tl_e warranty on this lawn mower does not cover items that have been subjected to
operator abuse or negligence. To receive full value from the warranty, operator must
maintain mower as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your unit.
All adjustments in the Service and Adjustments section of this manual should
be checked at feast once each season,
o Once a year, replace tt_e spark plug,
replace air filter element and check
blade Forwear. A new spark plug and clean/new air filter element assures
proper air-fuel mixture and helps your engine run better and fast longer.
o Follow the maintenance schedule in this
rnanual°
BEFORE EACH USE ,, Check engine oil level.
o Check for loose fasteners, LUBRICATION
Keep unit well lubricated (See "LUBRICA-
TION CHART").
Handle b_acket mounting pin
k'_ Spray lubricant (_ Refer to Maintenance "ENGINE" section.
IMPORTANT: Do not oii or grease plastic wheel bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self lubricating bearings. If you feel they must be
lubricated, use only a dr,:/,powdered graphite type lubricant sparingfy.
Rear door hinge
o
11)
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IZl :3
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LU 13 0
Engine oil
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10
l'l'lli#lTVl.1 I ,_.'.'.'.'.'.'.'.'.-IPF--.,lli'i FIVillltl I IVltl._l
SERfALNUMBER DATE OF PURCHASE
GASOLINE CAPACITY/TYPE:
:OIL TYPE (API-SF!SG!SH):
OIL CAPACITY:
SPARK PLUG (GAP: .030',) VALVE CLEARANCE:
SOLID STATE IGNITION AIR GAP: .0125 fN,
BLADE BOLT TORQUE: 35-40 FTo LBS.
_T5i_ ni0det and s'erial numbers will be found on a de_,a attached to the rear 6fthe lawn mower housing.Record both serial number and date of purchase in space
provided above.
1.5 QUARTS
UNLEADED REGULAR SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F ) ...............
20 OZS.
CHAMPION RJ19LM OR J19LM INTAKE: .004 - ,008
EXHAUST: .004 - .008
LAWNMOWER Always obseive safety rules when performing
any maintenance.
TIRES
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
o Avoid stumps, stones, deep ruts, sharp
objects and other hazards lhat may cause tire damager
BLADE CARE For best results, mower blade must be
kept sharp, Replace bent or damaged blades.
TO REMOVE BLADE o Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with spark plug.
', Turn lawn mower on its side. Make
sure air filter and carburetor are up.
,, Use a wood block between blade and
mower housing to prevent blade from
turning when removing blade bolt.
° Protect your hands with gloves and/or
wrap blade with heavy cloth.
Remove blade bolt by turning counter- clockwise.
o Remove blade and attaching hardware
(bolt, lock washer and hardened
washer).
NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work
properly. Replace adapter if damaged. TO REPLACE BLADE
PositJon the blade adapter on the engine crankshaft° Be sure key in
adapter and crankshaft keyway are aligned.
Position blade on time blade adapter aligning the two (2) holes in the blade
with the raised ILIgS on the adapter_
Be sure the trailing edge of blade (opposite sharp edge) is up toward tile
engine.
,, Install the blade bolt with the lock
washer and hardened washer into
blade adapter and crankshaft°
o Use block of wood between blade and
lawn mower housing and tighten the
blade bolt, turning clockwise.
° The recommended tigl_tening torque is
35-40 fL Ibs.
1t
IMPORTANT: Blade bott is grade 8 heat treated.,
TO SHARPEN BLADE
NOTE: We do not recommend sharpem
ing blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced An unbalanced blade will
cause eventual damage to lawn rnower or engine.
o Ttle blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
,, To check blade balance, drive a nail
into a bearn or' wall, Leave about one inch of the straight nail exposed, Place
center hole of blade over" the head of the nail. if blade is balanced, it should
remain in a horizontal position. If either
end of the blade moves downward, sharpen the heavy end until the blade
is balanced,. Crank shaft
Blade keyway
Key
Blade
/ !
Blade Crank bolt shaft
Lock ]'railing Blade
washer Hardened edge adapter
washer
GRASS CATCHER
,, The grass catcher may be hosed with
water, but must be dry when used.
,, Check your grass catcher often for
damage or deterioration. Through normal use it will wear. If catcher needs replacing,
replace only with a manufacturer approved replacement catciqer. Give the lawn
mower model number when ordering.
DRIVE WHEELS Check front drive wheels each time before you mow to be sure they move freely°
The wheels not turning freely rneans trash, grass cuttings, etc. are in the drive
wheel area and must be cleaned to free drive wheels.
If necessary to clean the drive wheels, check both front wheels..
,, Remove hubcaps, hairpin cotters and
washers.
o Remove wheels from wheel adjusters.
\.
o Remove any trash or grass cuttings
from inside the dust cover, pinion and/ or drive wheel gear teeth.
° Put wheels back in place.
tf after cleaning, the drive wheels do not turn freely, contact your nearest
authorized service center,
GEAR CASE
To keep your drive system working properly, the gear case and area
around the drive should be kept clean and free of trash build-up. Clean under
the drive cover twice a season. The gear case is filled with lubricant to
the proper level at the factory. The only time the lubricant needs attention is if
service has been performed on the gear case.
° If lubricant is required, use only Texaco
Starplex Prernium 1 Grease, Part No.
750369. Do not substitute.
ENGINE
LUBRICATION Use only high quality detergent oil rated
with API ser¢ice classification SF, SG or SH. Select the oil's SAE viscosity grade
according to your expected operating temperature°
SA,EVISCOSITY GRADES
[ TEMPERATURE' RANG_ ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc,)improve starling in
cold weather, these multi-viscosity oils will result in increased oil consumption
when used above 32_'R Check your engine oil level rnore frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least once a year if the
lawn mower is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and after each five (5)
hours of continuous use, Tighten oi] plug securely each time you check the oil
level,
12
NOTE: Before tipping fawn mower to drain oil, drain fuel tank by running
engine until fuel tank is empty° ,, Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with spark plug.
Remove engine oil cap; lay aside on a clean surface,
, Tip lawn mower on its side as shown
and drain oil into a suitable container,
Rock lawn mower back and forth to
remove any oil trapped inside of engine.
° Wipe off any spilled oil on .lawn mower
and on side of engine.
,, Fill engine with oil. Fiii only to the
"FULL.." line on the dipstick. DO NOT overfill.
Replace engine oil cap.
,' Reconnect spark plug wire to spark
plug,
Container
AIR FILTER
Your engine will not run properly and
may be damaged by using a di_ty air
filter,
Replace the air filter every year, more
often if you mow in very dusty, didy conditions. Do not wash air filter.
TO CHANGE AIR FILTER
Remove the air filter by turning counterclockwise to the stop and pull away from collar.
,, Remove filter from inside of cover.
Clean the inside of the cover and the collar to remove any dirt accurnulation,
° Insert new filter into cover, o Put air filter cover and filter into collar
aligning the tab with the sloL
" Push in on cover and turn clockwise to
tighten..
Collar
Clip
Slot
counter _ clockwise to remove
Tab/
Air filter
MUFFLER Inspect and replace corroded muffler as
it could create a fire hazard and/or damage.
SPARK PLUG Change your spark plug eaoh year to
make your engine start easier and run better. Set spark plug gap at ,030 inch.
CLEANING IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash Clean the underside of your mower after each use,
,&CAUTION; Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with the spark
ptugo
Turn lawn mower on its side, Make
sure air filter and carburetor are up. Clean the underside of your tawn
mower by scraping to remove build-up of grass and trash.
Clean engine often to keep trash frorn
accumulating. A clogged engine runs hotter and shortens engine life.
', Keep finished surfaces and wheels
free of all gasoline, oil,etc.
,, We do not recommend using a garden
hose to clean lawn mower unless the electrical system, muffler, air filter and
carburetor are covered to keep water out, Water in engine can result in
shortened engine life.
CLEAN UNDER DRIVE COVER
CIean under drive cover at least twice a season, Scrape underside of cover with
putty knife or similar tool to remove any build-up of trash or grass on underside
of drive cover.
Air filter cover
Turn clockwise to tighten
13
_CAUTtON' Before performing any
service and adjustments:
Release control bar and stop engine.
Make sure the blade and all moving parts have completely stopped.
Disconnect spark plug wire from spark
plug and place where it cannot come in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT See "TO ADJUST CUTTING HEIGHT" in the Operation section of this manual.
REAR DEFLECTOR The rear deflector, attached between the rear
wheels of your lawn mower, is provided to
minimize the possibility that objects will be thrown out the rear of [he lawn mower into the
operator's mowing position, If the rear
deflector becomes damaged, it should be replaced.
TO REMOVE/REPLACE DRIVE BELT ,, Remove drive cover. Remove belt by
pushing down on gear case pulley and roll belt off.
Turn lawn mower on its side with carbure-
tor and fuel cap up.,
o Remove blade,
o Remove debris shield. ,, Remove belt from engine pulley on
crankshaft,
o Install new belt by reversing above steps, ° Always use factor,/approved belt to assure
fit and long life.
TO ADJUST HANDLE
The handle can be mounted in a high or tow position. Tile mounting holes in the
bottom of lower handle are off center for raising or lowering the handle.
,, Remove upper handle and all parts
attached to !ower handle.
o Remove hairpin cotters from lower
handle bracket mounting pin°
° Squeeze !ower handle in to remove it
from mounting pins,
° Turn lower handle over to raise or lower
handle.
,, Squeeze lower handle in and position
holes onto mounting pins on handle bracket.
Reassemble upper handle and all parts removed from lower handle,
Mowing ,_. Mowing /(i'
position :- position ;,_
Low position High position
, t
Drive
cover
Belt
Push down
Rotate
I4
o Put grass catcher frarne into grass bag
with rigid part of bag on.the bottom. Make sure tile frame handle is outside
of the bag top.
Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold
them in warm water for a few minutes. If bag gets wet, let it dry before using.
,_CAUT1ON: Do not run your lawn mower
without clipping deflector or approved grass catcher in place. Never attempt to
operate the lawn mower with the rear door removed or propped open.
r i_i%._Iii'_I.r- v',3r F__...,_r::_I,,./
Your engine speed has been factory set Do not attempt to increase engine speed or it may result in personal injury° If you
believe that the engine is running too fast or too slow, take your lawn mower to an
authorized service center for repair and adjustment CARBURETOR
Your carburetor Ilas a non-adjustable
fixed main jet for mixture control. If your engine does not operate properly due to
suspected carburetor problems, take your lawn mower to an authorized service
center for repair and/or adjustment.
IrgPORTANT: never tamper with the
engine governor, wMch is factory set for proper engine speed. Overspeeding the engine above the factory high speed
setting can be dangerou& if you think the engine-governed high speed needs adjusting, contact your nearest authorzed service center, wMch has proper
equipment and experience to make any necessary adjustments.
Frame
opening
15
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