Craftsman 917379120 Owner’s Manual

Owner's Manual
CRAFTSMAN°
6.5 Horsepower Power-Propelled
22" Side Discharge
Model No.
917.379120
Espahol, p. 19
Read and follow all
Safety Rules and Instructions before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
U.S.A.
Warranty ................................................... 2
Safety Rules .......................................... 2-4
Product Specifications .............................. 4
Assembly / Pre-Operation ........................ 6
Operation ............................................. 7-10
Maintenance Schedule ........................... 11
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the
owner's manual, Sears will repair free of charge any defect in material or workmanship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crank- shafts and the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Maintenance ...................................... 11-14
Service and Adjustments ................... 14-15
Storage .............................................. 15-16
Troubleshooting ................................. 16-17
Repair Parts ....................................... 36-43
Sears Service .......................... Back Cover
Warranty service is available by returning the Craftsman power mower to the nearest Sears
Parts & Repair Center in the United States. This warranty applies only while this product
is used in the United States. This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
Sears, Roebuck And Co., D/817 WA, Hoffman Estates, IL 60179
mMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious
injury or death. &Look for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOME ALERT!!!
YOUR SAFETY IS INVOLVED. &WARNING: In order to prevent ac- cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot come in con- tact with plug. &WARNING: Engine exhaust, some of its constituents, and certain vehicle compo-
nents contain or emit chemicals known to the State of California to cause cancer
and birth defects or other reproductive
harm.
&WARNING: Battery posts, terminals and related accessories contain lead and lead
compounds, chemicals known to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands after handling. _, CAUTION: Muffler and other engine
parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact,
stay away from these areas.
L GENERAL OPERATION
* Read, understand, and follow all
instructions on the machine and in the manual(s) before starting. Be thoroughly
familiar with the controls and the proper use of the machine before starting. Do not put hands or feet near or under rotating parts. Keep clear of the dis- charge opening at all times. Only allow responsible individuals, who are familiar with the instructions, to oper-
ate the machine. Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which
could be picked up and thrown by blade. Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
Do not operate the mower when bare- foot or wearing open sandals. Always
wear substantial foot wear. Do not pull mower backwards unless
absolutely necessary. Always look down and behind before and while moving
backwards. Never direct discharged material toward
anyone. Avoid discharging material against a wall or obstruction. Material may richochet back toward the opera- tor. Stop the blade when crossing gravel
surfaces. Do not operate the mower without
proper guards, plates, grass catcher or other safety protective devices in place.
See manufacturer's instructions for proper operation and installation of
accessories. Only use accessories ap- proved by the manufacturer. Stop the blade(s) when crossing gravel drives, walks, or roads. Stop the engine (motor) whenever you leave the equipment, before cleaning the
mower or unclogging the chute. Shut the engine (motor) off and wait until
the blade comes to complete stop before removing grass catcher.
Mow only in daylight or good artificial light. Do not operate the machine while under the influence of atcohol or drugs. Never operate machine in wet grass. Always be sure of your footing: keep a
firm hold on the handle; walk, never run. Disengage the self-propelled mech-
anism or drive clutch on mowers so equipped before starting the engine.
If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibra- tion is generally a warning of trouble.
Always wear safety goggles or safety
glasses with side shields when operating mower.
H. SLOPE OPERATION
Slopes are a major factor related to slip & fail accidents which can result in severe in-
jury. All slopes require extra caution. If you
feel uneasy on a slope, do not mow it.
DO:
Mow across the face of slopes: never up and down. Exercise extreme caution
when changing direction on slopes.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced foot-
ing could cause slipping.
ill. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity. Never assume
that children will remain where you last saw them.
* Keep children out of the trimming area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and while walking backwards,
look behind and down for small children.
Never allow children to operate the ma- chine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IW SAFE HANDLING OF GASOLINE
Use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes and other sources of ignition. Use only an approved container. Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling. Never refuel the machine indoors.
Never store the machine or fuel contain-
er where there is an open flame, spark
or pilot light such as a water heater or on other appliances.
Neverfill containersinsidea vehicle,on atruck ortrailerbedwitha plasticliner. Alwaysplacecontainerson the ground awayfromyourvehiclebeforefilling. Removegas-poweredequipmentfrom
thetruckortrailerandrefuelitonthe ground. Ifthis is notpossible,then
refuelsuch equipmentwith a portable container,ratherthan fromagasoline
dispensernozzle. Keepthe nozzleincontactwith the rim ofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete. Do notuse a nozzlelock-opendevice.
Iffuel is spilledonclothing,change clothingimmediately. Neveroverfillfuel tank. Replacegas cap andtightensecurely.
V, GENERAL SERVmCE
Neverrun a machineinsidea closed area. Nevermakeadjustmentsorrepairswith
theengine(motor)running.Disconnect thesparkplug wire,and keepthe wire awayfromtheplugto preventaccidental starting.
Keepnutsandbolts,especiallyblade attachmentbolts,tightand keepequip- mentin goodcondition. Nevertamperwithsafetydevices.Check
their properoperationregularly.
Keepmachinefree of grass,leaves,or otherdebrisbuild-up.Cleanoilorfuel
spillage.Allowmachineto cool before storing.
Stopand inspecttheequipmentifyou
strikean object.Repair,ifnecessary,
beforerestarting. Neverattemptto makewheelheight adjustmentswhiletheengineis running.
Grasscatchercomponentsaresubject to wear,damage,anddeterioration, whichcouldexposemovingpartsor
allowobjectsto bethrown.Frequently checkcomponentsandreplacewith
manufacturer'srecommendedparts, whennecessary.
Mowerbladesare sharpandcancut. Wraptheblade(s)or wear gloves,and
useextracautionwhenservicingthem.
Do notchangetheenginegovernorset- ting or overspeedthe engine.
Maintainor replacesafetyandinstruc- tion labels,as necessary.
SerialNumber: Dateof Purchase:
GasolineCapacity/ Type: 1.0 Quarts (Unleaded Regular)
Oil Capacity: 18.5 Ounces Oil Type (API SG-SL): SAE 30 (above 32°F) or SAE 10W-30 Spark Plug (Gap: .030") NGK BPR6ES
Valve Clearance (+ 0.04 mm): Intake: 0.015 mm; Exhaust: 0.020 mm
Blade Bolt Torque: 35-40 ft. Ibs.
The model and serial numbers will be found on a decal on the rear of the lawn mower housing. Record both serial number and date of purchase in space provided above.
Repair Protection Agreements
Congratulations on making a smart pur= chase. Your new Craftsman® product is
designed and manufactured for years of dependable operation. But like all prod-
ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement
now and protect yourseff from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe- sional repair specialists. Unlimited service and no charge for parts and labor on all covered repairs. Product replacement if your covered product can't be fixed.
Discount of 10% from regular price of
service and service=related parts not covered by the agreement; also, 10%
off regular price of preventive mainte- nance check.
Fast help by phone = phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap-
pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5
million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your
new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply.
For prices and additional information call 1o800o827=6655.
Sears Installation Service
For Sears professional installation of home appliances, garage door openers, water
heaters, and other major home items, in the U.S.A. call l oS00=4=MYoHOiVIE®.
These accessories were available when this lawn mower was produced. They are not
shipped with your mower. They are also available at most Sears retail outlets and
service centers. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING
DEFLECTORS
FOR
REAR DISCHARGE
LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
STABILIZER
FOR
,_ GRASS CATCHERS
SIDE DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
AIR FILTERS
SPARK PLUGS
BELTS BLADES BLADE ADAPTERS
WHEELS
ENGINE OIL
Read these instructions and this manual in its entirety before you attempt to assemble
or operate your new lawn mower. mMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been as- sembled at the factory with the excep-
tion of those parts left unassembled for shipping purposes. To ensure safe and
proper operation of your lawn mower, all parts and hardware you assemble must be
tightened securely. Use the correct tools
as necessary to ensure proper tightness.
All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have been placed in the parts bag.
TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with mower.
2. Cut down two end corners of carton and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower handle and padding holding operator
presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thoroughly for additional loose parts.
NOW TO SET UP YOUR MOWER
TO UNFOLD HANDLE
mMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise handles until lower handle sec- tion locks into place in mowing position.
2. Remove protective padding, raise up- per handle section into place on lower handle and tighten both handle knobs.
3. Remove handle padding holding operator presence control bar to upper handle.
Your lawn mower handle can be adjusted for your mowing comfort. Refer to "AD- JUST HANDLE" in the Service and Adjust-
ments section of this manual.
Operator presence control bar
UFT
Mowing position
Lower handle
TO mNSTALL ATTACHMENTS Your lawn mower was shipped ready to be
used as a mulcher. To convert to discharg- ing, see "TO CONVERT MOWER" in the
Operation section of this manual.
KNOWYOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize
yourself with the location of various controls and adjustments. Save this manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Operator presence controU bar
,Drive controUbver
Handb knob
Gasoline filler cap
Starter handb
Fuel valve lever
Engine oil cap
with di
Air filter
Drive cover
Mulcher door
"Housing
Muffler
Wheel adjuster (on each wheel)
mMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. MEETS CPSC SAFETY REQUmREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Com-
mission. The blade turns when the engine is running. Operator presence control bar - must Muicher door - allows conversion to
be held down to the handle to start the discharging or bagging operation.
engine. Release to stop the engine. Drive control lever - used to engage
Starter handle - used for starting engine, power-propelled forward motion of mower.
Theoperationof any lawn
SA_ETYGLASSESmowercan resultinforeign
objectsthrownintothe eyes,whichcan resultin severeeyedamage.Always
wearsafetyglassesor eyeshieldswhile
operatingyour lawnmoweror performing anyadjustmentsorrepairs.Werecom- mendastandardsafetyglassesor wide
visionsafetymaskworn overspectacles.
HOW TO USE YOUR LAWN MOWER
ENGmNESPEED
The engine speed was set at the factory for optimum performance. Speed is not
adjustable. ENGmNE ZONE CONTROL
AI::I,CAUTmON: Federal regulations require
an engine control to be installed on this lawn mower in order to minimize the
risk of blade contact injury. Do not under
any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower.
DRIVE CONTROL
Self-propelling is controlled by holding
the operator presence control bar down to the handle and pushing the drive
control lever forward until it clicks; then releasing the lever.
Forward motion will stop when the op- erator presence control bar is released. To stop forward motion without stopping engine, release the operator presence control bar slightly until the drive control disengages. Hold operator presence control bar down against handle to con- tinue mowing without self-propelling. To keep drive control engaged when turning corners, push down on handle and lift front wheels off ground while turning lawn mower.
TO ADJUST CUTTmNG HEmGHT
Raise wheels for low cut and lower wheels
for high cut, adjust cutting height to suit your requirements. Medium position is
best for most lawns.
To change cutting height, squeeze
adjuster lever toward wheel. Move wheel up or down to suit your requirements. Be
sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the
plate tabs.
LEVER BACKVVARD TO LOWER MOWER
LEVER FORWARD TO RAISE MOWER Lever
TO CONVERT MOWER Your mower was shipped ready to be used
as a mulcher. To convert to discharging:
Open mulcher door and install dis-
charge deflector under door as shown.
Mower is now ready for discharging
operation. To convert to mulching operation, dis- charge deflector must be removed and
mulcher door must be closed.
Plate tab
,Open mubher door
Operator _resence control bar Drive
control
TO ENGAGE DRIVE
DRIVE CONTROL
CONTROL DISENGAGED 8
Discharge
Discharge deflector
BEFORE STARTmNG ENGINE
ADD OIL
Your lawnmower is shipped without oil in the engine. For type and grade of oil to
use, see "ENGINE" in the Maintenance
section of this manual. A CAUTION: DO NOT overfill engine with
oil, or it will smoke heavily from the muffler on startup.
1. Be sure lawnmower is level.
2. Remove oil dipstick from oil fill spout.
3. You receive a container of oil with the unit. Slowly pour the entire container
down the oil fill spout into the engine.
4. Insert and tighten dipstick. IMPORTANT:
* Check oil level before each use. Add oil
if needed. Fiil to full line on dipstick.
* Change the oil after every 25 hours of
operation or each season. You may need to change the oil more often
under dusty, dirty conditions. See "TO CHANGE ENGINE OIE' in the Mainte-
nance section of this manual.
Oil fili cap /
dips
Gasoline
filler cap
Purchase fuel in quantities that can be used within 30 days to assure fuel fresh-
ness.
_1_CAUTmON: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame.
A CAUTmON: Alcohol blended fuels
(called gasohol or using ethanol or metha- nol) can attract moisture which leads to
separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO STOP ENGmNE ,, To stop engine, release operator pres-
ence control bar. Wait until blade and
all moving parts have stopped and turn
fuel valve to OFF position if you do not
intend to restart the engine soon.
TO START ENGINE
NOTE: Due to protective coatings on the engine, a small amount of smoke may be
present during the initial use of the prod-
uct and should be considered normal.
1. Be sure fuel valve is in the ON position.
2. Move choke lever to ON (N) position.
3. Hold operator presence control bar
down to the handle and pull starter
handle quickly. Do not allow starter
rope to snap back. NOTE: The choke lever automatically begins moving to the OFF position when
operator presence control bar is held down to handle.
OFF lever
Upper Lowel mark mark
ADD GASOLINE
Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline.
Fuel valve lever
MOWING TIPS
A CAUTmON: Do not use de-thatcher
blade attachments on your mower. Such attachments are hazardous, will damage
your mower and could void your warranty. ,_ Under certain conditions, such as very
tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clip- pings. It may also be necessary to re- duce ground speed and/or run the lawn
mower over the area a second time. For extremely heavy cutting, reduce the
width of cut by overlapping previously cut path and mow slowly. For better grass bagging and most cut- ting conditions, the engine speed should be set in the FAST position. For side discharge lawn mowers, cutting
in a counter-clockwise direction, start- ing at the outside of the area to be cut,
spreads grass clippings more evenly and puts less load on the engine. To keep clippings off of walkways, flower beds, etc., make the first cuts in a clock-
wise direction. Pores in cloth grass catchers can be-
come filled with dirt and dust with use and catchers will collect less grass. To
prevent this, regularly hose catcher off with water and let dry before using.
Keep top of engine around starter clear and clean of grass clippings and chaff.
This will help engine air flow and extend engine life.
MULCHmNG MOWmNG TIPS mMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. See "CLEANING" in the
Maintenance section of this manual.
,_ The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade) speed as this will provide the best recut- ting action of the blades. Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried, yet the newly cut area will not be exposed to direct sunlight.
For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the
grass blades. If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving
clumps of mulched grass. For extremely
heavy grass, reduce your width of cut
by overlapping previously cut path and
mow slowly.
MAX 1/3
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across (perpendicular) to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting and
graining of the lawn.
10
MAINTENANCE SCHEDULE
Check for Loose Fasteners
_ Clean / Inspect Grass Catcher *
Check Tires
_ Check Drive Wheels
Clean Lawn Mower ....
M Clean under Drive Cover ***
O Check Drive Belt / Putleys ***
W Check / Sharpen / Replace Blade
_ ubrication
Clean and Recharge Battery ** Check Engine Oil level
E Change Engine Oil N Clean Air Filter
_ Inspect Muffler
N Replace Spark Plug E Replace Air Filter Paper Cartridge
Empty fuel system or add Stabilizer
* (if so equipped)
** Electric-Start mowers
*** Power-Propelled mowers
**** Use a scraper
to clean under deck
1 - Change more often if operating under a heavy load or in high outdoor temperatures. 2 - Service more often if operating in dirty or dusty conditions, 3 - Replace blades more often when mowing in sandy soil, 4 - Charge 48 hours at end of season.
5 - And after each 5 hours of use.
BEFORE AFTER EVERY EVERY EVERY BEFORE
EACH EACH 10 25HOURS 100
USE USE HOURS OR SEASON HOURS STORAGE
r,
v'
v'
_,2
v'
GENERAL RECOMMENDATmONS
The warranty on this lawn mower does not cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain unit as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your unit.
At least once a season, check to see if you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
At least once a year, replace the spark plug, clean or replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assure proper air-fuel mixture and help your engine run better and last longer.
Follow the maintenance schedule in this manual.
BEFORE EACH USE
* Check engine oil level.
Check for loose fasteners.
LUBRmCATmON Keep unit well lubricated
(See "LUBRICATION CHART").
LUBRmCATmON CHART
adjuster (on
each wheel)
{1} Mulcher
door hinge
{1} Handle bracket mounting pins
Spray lubricant
See '"ENGINE'" in l_'lairlterlance section.
iMPORTANT: Do not oil or grease plastic
wheel bearings. Viscous lubricants will attract dust and dirt that will shorten the life of
the self=lubricating bearings. If you feel they
must be lubricated, use only a dry, powdered
1 1graphite type lubricant sparingly.
Wheel
pin
LAWN MOWER
Always observe safety rules when per- forming any maintenance.
TmRES ,, Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
,, Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
DRmVE WHEELS
Check front drive wheels each time before you mow to be sure they move freely. The wheels not turning freely means
trash, grass cuttings, etc. are in the drive wheel area and must be cleaned to free
drive wheels.
If necessary to clean the drive wheels, be sure to clean both front wheels.
1. Remove hubcaps, Iocknuts & washers.
2. Remove wheels from wheel adjusters.
3. Remove any trash or grass cuttings from inside the dust cover, pinion and/ or drive wheel gear teeth.
4. Put wheels back in place. NOTE: If after cleaning, the drive wheels
do not turn freely, contact a Sears or other qualified service center.
BLADE CARE For best results, mower blade must be
kept sharp. Replace a bent or damaged blade.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact wkh plug.
2. Turn lawn mower on its side. Make
sure air filter and carburetor are up.
3. Use a wood block between blade and
mower housing to prevent blade from turning when removing blade bolt.
NOTE: Protect your hands with gloves and/or wrap blade with heaw cloth.
4. Remove blade bolt by turning counter-
clockwise.
5. Remove blade and attaching hardware
(bolt, lock washer & hardened washer).
NOTE: Remove the blade adapter and
check the key inside hub of blade adapter. The key must be in good condition to work
properly. Replace adapter if damaged.
TO REPLACE BLADE
1. Position the blade adapter on the en-
gine crankshaft. Be sure key in adapter and crankshaft keyway are aligned.
2. Poskion blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter.
3. Be sure the trailing edge of blade (oppo- site sharp edge) is up toward engine.
4. Install the blade bolt with the lock washer and hardened washer into
blade adapter and crankshaft.
5. Use block of wood between blade and
lawn mower housing and tighten the blade bolt, turning clockwise.
The recommended tightening torque is
35-40 ft. Ibs.
mMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with
approved bolt shown in the Repair Parts section of this manual.
BUadeadapter.
Crankshaft
Key .
Lockwasher
BUade .'
Blade
bolt Harden_
/
f
washer
Trailing edge
\\
Blade adapter
TO SHARPEN BLADE
NOTE: We do not recommend sharpening blade - but ifyou do, be sure blade is balanced.
Care should be taken to keep the blade bal- anced.An unbalanced blade will cause even-
tual damage to lawn mower or engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower. To check blade balance, drive a nail into
a beam or wall. Leave about one inch of
the straight nail exposed. Place center
hole of blade over the head of the nail. If blade is balanced, it should remain in
a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
GRASS CATCHER
(if purchased as an accessory)
,_ The grass catcher may be hosed with
water, but must be dry when used.
Check your grass catcher often for dam- age or deterioration. Through normal use it will wear. If catcher needs replac- ing, replace only with approved replace- ment catcher shown in the Repair Parts
section of this manual. Give the lawn
mower model number when ordering.
12
keyway
Crank
shaft
GEAR CASE
To keep your drive system working properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under the drive
cover twice a season. The gear case is filled with lubricant to
the proper level at the factory. The only time the lubricant needs attention is if
service has been performed on the gear case.
If lubricant is required, use only Elf Mul-
tis EP00. Do not substitute.
Rock lawn mower back and forth to re- move any oil trapped inside of engine.
Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers ex-
pense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an
authorized engine manufacturer's service
outlet.
LUBRmCATmON
Use only high quality detergent oil rated with API service classification SG-SL
Select the oil's SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY GRADES
_]
"F -20 0 30 32 40 60 80 °C "30 -20 -10 ; 17 20
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
lOO
30 40
NOTE: Multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, and you should check your engine oil level fre-
quently to avoid possible engine damage from running low on oil.
Change the oil after every 25 hours of op- eration or at least once a year if the mower
is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and after each five (5)
hours of continuous use. Tighten oil plug securely each time you check the oil level.
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to drain
oil, empty fuel tank by running engine until fuel tank is empty.
1. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip lawn mower on its side as shown and drain oil into a suitable container.
4. Wipe off any spilled oil from lawn mower or side of engine.
5. Fill engine with oil. The engine oil
capacity is 18.5 oz. If oil is not com-
pletely drained from engine, you may not need the entire container of a 20
oz. bottle of oil. Slowly pour 3/4 of the oil from the container down the oil fill
spout into the engine.
6. Wait one minute to allow oil to settle. Use guage on oil fill cap/dipstick for
checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. DO NOT thread the cap into the tube when taking reading.
7. Continue adding small amounts of oil and rechecking the dipstick until it reads full. DO NOT overfill, or engine
will smoke on startup.
8. Always be sure to retighten oil dipstick before starting engine.
9. Reconnect spark plug wire to spark plug.
Oil fill cap /
dipstick
Upper _
mark Lower/" '_j
mark
AmR FmLTER
Your engine will not run properly and may
be damaged by using a dirty air filter. Replace the air filter every 100 hours of operation or every season, whichever oc-
curs first. Service air cleaner more often
under dusty conditions.
13
TOCLEANAIR FILTER
1. Removecover.
2. Carefullyremovecartridge.
3. Cleanbygentlytappingon afiatsur- face.Ifvery dirty,replacecartridge.
AOAUTmON:Petroleumsolvents,such as
kerosene,arenotto be usedto clean car- tridge.They maycausedeteriorationof the cartridge.Donot oilcartridge.Do not use
pressurizedairto clean or dry cartridge.
4. Installcartridge, then replacecover.
FHter FHter
Cover
MUFFLER
Inspect and replace corroded muffler as it
could create a fire hazard and/or damage.
SPARK PLUG
Replace spark plug at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs
first. Spark plug type and gap setting
are shown in the "PRODUCT SPECIFIC-
ATIONS" section of this manual.
mMPORTANT: For best performance, keep mower housing free of built-grass and
trash. Clean the underside of your mower after each use.
_kCAUTmON: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
Clean the underside of your lawn mower by scraping to remove build-up of grass
and trash. Clean engine often to keep trash from
accumulating. A clogged engine runs hotter and shortens engine life.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
* We do not recommend using a garden
hose to clean lawn mower unless the
electrical system, muffler, air filter and carburetor are covered to keep water
out. Water in engine can result in short-
ened engine life.
CLEAN UNDER DRmVE COVER Clean under drive cover at least twice a
season. Scrape underside of cover with
putty knife or similar tool to remove any build-up of trash or grass on underside of
drive cover.
AWARNmNG: To avoid serious injury,
before performing any service and
adjustments:
1. Release control bar and stop engine.
2. Make sure the blade and all moving
parts have completely stopped.
3. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
LAWN MOWER
TO ADJUST DUTTmNG HEmGHT
See "TO ADJUST CUTTING HEIGHT" in
the Operation section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the rear wheels ofyour mower, is provided to minimize
the possibility that objects will be thrown out
of the rear of the mower into the operator mowing position. If the deflector becomes damaged, it should be replaced.
DISCHARGE GUARD
The discharge guard, attached to the discharge opening of your lawn mower, is
provided to prevent the possibility of injury resulting from objects being thrown out of
the discharge opening into the operator
mowing position. If the discharge guard becomes damaged, it should be replaced.
TO REMOVE DRmVE BELT
1. Remove drive cover. Remove belt from gearcase pulley by pushing down on
putley and rolling belt off it.
2. Turn lawn mower on its side with air filter and carburetor up.
3. Remove blade.
4. Remove debris shield.
5. Remove belt from engine pulley on crankshaft.
REPLACE DRmVE BELT
TO
1.
Install new belt on engine pulley. Reinstall debris shield and blade.
2.
3.
Return mower to upright position.
144
Install new belt on gearcase pulley.
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