Craftsman 917379071 Owner’s Manual

Owner's Manual
IC..FTSMnWl
ROTARY LAWN MOWER
6.25 Horsepower Power-Propelled
22" Side Discharge
Model No.
917.379071
CAUTION:
Read and follow all
Safety Rules and Instructions before operatingthis equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
Warranty ................................................... 2
Safety Rules .......................................... 2-4
Product Specifications .............................. 4
Assembly / Pre-Operation ........................ 5
Operation ............................................... 6-9
Maintenance Schedule ........................... 10
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the
owner's manual, Sears will repair free of charge any defect in material or workmanship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase. This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crank- shafts and the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Maintenance ...................................... 10-13
Service and Adjustments ................... 13-14
Storage .............................................. 14-15
Troubleshooting ................................. 16-17
Repair Parts ....................................... 32-37
Sears Service .......................... Back Cover
Warranty service is available by returning the Craftsman power mower to the nearest Sears
Parts & Repair Center in the United States. This warranty applies only while this product is used in the United States.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck And Co., D/817 WA, Hoffman Estates, IL 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death.
_¢l,Look for this symbol to point out
important safety precautions. It means
CAUTION!H BECOME ALERT!H YOUR SAFETY IS INVOLVED.
_,WARNING: In order to prevent ac- cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot come in contact
with plug.
A_,WARNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known to the State
of California to cause cancer and birth defects or other reproductive harm. Wash
hands after handling.
_, CAUTION: Muffler and other engine
parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact,
stay away from these areas.
_,WARNING: Engine exhaust, some of its constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer and
birth defects or other reproductive harm.
2
I. GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the
manual(s) before starting. Be thoroughly familiar with the controls and the proper
use of the machine before starting.
Do not put hands or feet near or under rotating parts. Keep clear of the dis-
charge opening at all times.
Only allow responsible individuals, who are familiar with the instructions, to oper-
ate the machine.
Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown by the
blade.
Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Do not operate the mower when bare- foot or wearing open sandals. Always
wear substantial foot wear.
Do not pull mower backwards unless absolutely necessary. Always look down and behind before and while moving
backwards.
Do not operate the mower without proper guards, plates, grass catcher or other safety protective devices in place.
See manufacturer's instructions for proper operation and installation of
accessories. Only use accessories ap- proved by the manufacturer.
Stop the blade(s) when crossing gravel drives, walks, or roads.
Stop the engine (motor) whenever you leave the equipment, before cleaning the
mower or unclogging the chute.
Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Never operate machine in wet grass. Always be sure of your footing: keep a
firm hold on the handle and walk; never run.
Disengage the self-propelled mech- anism or drive clutch on mowers so
equipped before starting the engine (motor).
If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibra- tion is generally a warning of trouble.
Always wear safety goggles or safety glasses with side shields when operating
mower.
II. SLOPE OPERATION Slopes are a major factor related to slip
and fall accidents which can result in severe injury. All slopes require extra cau- tion. If you feel uneasy on a slope, do not
mow it.
DO:
Mow across the face of slopes: never up and down. Exercise extreme caution when changing direction on slopes.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or embankments. The operator could lose
footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced foot- ing could cause slipping.
III. CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity. Never assume
that children will remain where you last saw them.
Keep children out of the trimming area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and while walking backwards, look behind and down for small children.
Never allow children to operate the ma- chine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Never make adjustments or repairs with the engine (motor) running. Disconnect the
spark plug wire, and keep the wire away
3 from the plug to prevent accidental starting.
Keepnutsandbolts,especiallyblade attachmentbolts,tightand keepequip-
mentingoodcondition.
Nevertamperwithsafetydevices.Check theirproperoperationregularly.
Keep machine free of grass, leaves,or otherdebrisbuild-up.Cleanoilorfuelspill- age.Allowmachineto coolbeforestoring.
Stopandinspectthe equipmentifyou strikean object.Repair,if necessary, beforerestarting.
Neverattempttomakewheelheightadjust-
ments while the engine (motor) is running.
Serial Number: Date of Purchase:
Gasoline Capacity /Type: 1.6 Quarts (Unleaded Regular)
Oil Type (API-SF-SJ): SAE 30 (above 32°F); SAE 5W-30 (below 32°F) Oil Capacity: 20 Ounces
Spark Plug (Gap: .030") Champion RJ19LM or J19LM Blade Bolt Torque: 35-40 ft. Ibs.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Do not change the engine governor set- ting or overspeed the engine.
The model and serial numbers will be found on a decal on the rear of the lawn mower
housing. Record both serial number and date of purchase in space provided above.
Repair Protection Agreements
Congratulations on making a smart pur- chase. Your new Craftsman® product is
designed and manufactured for years of dependable operation. But like all prod-
ucts, it may require repair from time to
time. That's when having a Repair Protec- tion Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe- sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte-
nance check.
Fast help by phone - phone support from a Sears technician on products
requiring in-home repair, plus conve- nient repair scheduling.
Once you purchase the Agreement, a simple phone call isall that ittakes foryou toschedule
service.You can call anytime day or night, or schedule a service appointment online.
Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply. For prices and additional information
call 1-800-827-6655. Sears Installation Service For Sears professional installation of home
appliances, garage door openers, water heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®.
These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Sears retail outlets and
service centers. Some of these accessories may not apply to your lawn mower.
4
CLIPPING
DEFLECTORS
FOR
REAR DISCHARGE
LAWN MOWERS
GRASS CATCHERS GRASS CATCHERS
FOR FOR
REAR DISCHARGE SIDE DISCHARGE
LAWN MOWERS LAWN MOWERS
STABILIZER
MUFFLERS SPARK PLUGS
BELTS BLADES
BLADE ADAPTERS WHEELS ENGINE OIL
Read these instructions and this manual in its entirety before you attempt to assemble
or operate your new lawn mower.
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been as- sembled at the factory with the excep-
tion of those parts left unassembled for shipping purposes. To ensure safe and
proper operation of your lawn mower, all
parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness. All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have
been placed in the parts bag.
TO REMOVE MOWER FROM CARTON
f. Remove loose parts included with
mower.
2. Cut down two end corners of carton
and lay end panel down flat.
3. Remove all packing materials except
padding between upper and lower handle and padding holding operator
presence control bar to upper handle.
4. Roll lawn mower out of carton and
check carton thoroughly for additional loose parts.
HOW TO SET UP YOUR MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
AIR FILTERS
1. Raise handles until lower handle sec- tion locks into place in mowing position.
2. Remove protective padding, raise up- per handle section into place on lower handle and tighten both handle knobs.
3. Remove handle padding holding operator presence control bar to upper
handle.
Your lawn mower handle can be adjusted for your mowing comfort. Refer to "AD- JUST HANDLE" in the Service and Adjust-
ments section of this manual.
Operator presence control bar
UF
Mowing position
Lower handle
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be used as a mulcher. To convert to bag- ging or discharging, see "TO CONVERT MOWER" in the Operation section of this
manual.
5
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING
YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for
future reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Operator presence control bar
_=control lever
Engine oil cap with dipstick
Starter handle
Primer
Gasoline
Muffler
Drive cover
guard
Air filte
Wheel adjuster (on each wheel)
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.
m
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Com-
mission. The blade turns when the engine is running. Operator presence control bar - must
be held down to the handle to start the
engine. Release to stop the engine.
Starter handle - used for starting engine.
Drive control lever - used to engage
power-propelled forward motion of mower.
Primer - pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine.
6
Theoperationof anylawn mowercan resultin foreign objectsthrownintothe eyes,whichcan resultin
severeeye damage.Always wearsafetyglassesor eyeshieldswhile operatingyour lawnmowerorperforming anyadjustmentsor repairs.Werecom- menda standardsafetyglassesorwide visionsafetymaskworn overspectacles.
HOWTO USEYOUR LAWN MOWER
ENGINE SPEED
The engine speed was set at the factory for optimum performance. Speed is not adjustable.
ENGINE ZONE CONTROL
AqLCAUTION: Federal regulations require
an engine control to be installed on this lawn mower in order to minimize the
risk of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an
operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower.
DRIVE CONTROL
Self-propelling is controlled by holding
the operator presence control bar down to the handle and pushing the drive
control lever forward until it clicks; then
releasing the lever.
Forward motion will stop when the op-
erator presence control bar is released. To stop forward motion without stopping engine, release the operator presence control bar slightly until the drive control disengages. Hold operator presence control bar down against handle to con- tinue mowing without self-propelling.
To keep drive control engaged when
turning corners, push down on handle and lift front wheels off ground while turning lawn mower.
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower wheels for high cut, adjust cutting height to suit your requirements. Medium position is
best for most lawns.
To change cutting height, squeeze ad-
juster lever toward wheel. Move wheel
up or down to suit your requirements. Be
sure all wheels are in the same setting. NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped) allow lever to be positioned between the plate tabs.
LEVER BACKWARD TO LOWER MOWER
\
LEVER FORWARD TO RAISE MOWER Lever
TO CONVERT MOWER
Your mower is shipped ready to be used as a mulcher. To convert to bagging or discharging:
Lift discharge guard and remove
mulcher plate.
Mower can now be used for side dis-
charging or optional grass catcher can
be attached.
To return to mulching operation, simply
reinstall mulcher plate as shown.
_iI,CAUTION: Do not run your lawn mower
without discharge guard, approved grass catcher or mulcher plate in place.
Plate tab
Discharge
guard
TO ENGAGE
DRIVECONTROL
Drive
control
DRIVE
CONTROL
DISENGAGED
Mulcher
plate
7
BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in the engine. For type and grade of oil to
use, see "ENGINE" in the Maintenance
section of this manual.
CAUTION: DO NOT overfill engine with
oil, or itwill smoke heavily from the muffler on startup.
1. Be sure lawnmower is level.
2. Remove oil dipstick from oil fill spout.
3. You receive a container of oil with the unit. Slowly pour the entire container
down the oil fill spout into the engine.
4. Insert and tighten dipstick.
IMPORTANT:
Check oil level before each use. Add oil
if needed. Fill to full line on dipstick.
Change the oil after every 25 hours of
operation or each season. You may need to change the oil more often under dusty, dirty conditions. See "TO
CHANGE ENGINE OIL:' in the Mainte- nance section of this manual.
ADD GASOLINE
Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel fresh-
ness.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near
A an open flame.
CAUTION: Alcohol blended fuels
(called gasohol or using ethanol or metha-
nol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30
days or longer. Empty the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
Engine
oil cap
Gasoline filler cap Primer
TO STOP ENGINE
To stop engine, release operator pres- ence control bar.
NOTE: In cooler weather it may be neces- sary to repeat priming steps. In warmer weather over priming may cause flooding and engine will not start. Ifyou do flood
engine, wait a few minutes before attempt- ing to start and do not repeat priming
steps.
TO START ENGINE NOTE: Due to protective coatings on the
engine, a small amount of smoke may be present during the initial use of the prod-
uct and should be considered normal.
1. To start a cold engine, push primer three (3) times before trying to start. Use a firm push. This step is not usually necessary when starting an
engine which has already run for a few minutes.
2. Hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter rope to snap back.
8
MOWING TIPS
_i_CAUTION: Do not use de-thatcher
blade attachments on your mower. Such attachments are hazardous, will damage
your mower and could void your warranty.
Under certain conditions, such as very tall grass, it may be necessary to raise
the height of cut to reduce pushing
effort and to keep from overloading the engine and leaving clumps of grass clip-
pings. It may also be necessary to re- duce ground speed and/or run the lawn
mower over the area a second time.
For extremely heavy cutting, reduce the width of cut by overlapping previously
cut path and mow slowly.
For better grass bagging and most cut- ting conditions, the engine speed should
be set in the FAST position.
For side discharge lawn mowers, cutting
in a counter-clockwise direction, start- ing at the outside of the area to be cut,
spreads grass clippings more evenly and puts less load on the engine. To
keep ctippings off of walkways, flower beds, etc., make the first cuts in a clock-
wise direction.
Pores in cloth grass catchers can be- come filled with dirt and dust with use
and catchers will collect less grass. To prevent this, regularly hose catcher off
with water and let dry before using.
Keep top of engine around starter clear and clean of grass clippings and chaff.
This will help engine air flow and extend
engine life.
MULCHING MOWING TIPS IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. See "CLEANING" in the
Maintenance section of this manual.
The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut-
ting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has
dried, yet the newly cut area will not be exposed to direct sunlight.
For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades. If the lawn is overgrown it
will be necessary to raise the height of cut to reduce pushing effort and to keep
from overloading the engine and leaving clumps of mulched grass. For extremely
heavy grass, reduce your width of cut by overlapping previously cut path and
mow slowly.
1/3
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a sec-
ond cut, mow across (perpendicular) to the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week then change to east to west the next
week. This will help prevent matting and graining of the lawn.
9
MAINTENANCE BEFOREAPTEREVERY EVERY EVERYBEFORE
EACH EACH 10 25HOURS 100
SCHEDULE USE USE HOURS ORSEASON HOURS STORAGE
Check for Loose Fasteners
_ Clean / Inspect Grass Catcher *
Check Tires
_ Check Drive Wheels
Clean Lawn Mower ....
M Clean under Drive Cover *** O Check Drive Belt / Pulleys ***
_ Check / Sharpen / Replace Blade
R Lubrication
Clean and Recharge Battery ** Check Engine Oil level
E Change Engine Oil
_ Clean Air Filter
Inspect Muffler
_ Replace Spark Plug
E Replace Air Filter Paper Cartridge
Empty fuel system or add Stabilizer
* (if so equipped)
** Electric-Start mowers
*** Power-Propelled mowers
**** Use a scraper
to clean under deck
1 - Change more often if operating under a heavy load or in high outdoor temperatures. 2 - Service more often if operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil. 4 - Charge 48 hours at end of season.
5 - And after each 5 hours of use.
t_,2
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must
maintain unit as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your unit.
At least once a season, check to see if you should make any of the adjustments
described in the Service and Adjustments section of this manual.
At least once a year, replace the spark plug, clean or replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assure proper air-fuel mixture and help your engine run better and last longer.
Follow the maintenance schedule in this manual.
BEFORE EACH USE
Check engine oil level.
Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See "LUBRICATION CHART').
LUBRICATION CHART
adjuster (on
each wheel)
-- -- -" ine oil
I f-_.
I/
I\ ) Discharge
_" guard hinge
k .,) pin
(_ Handle bracket mounting pins
_ Spray lubricant
See "ENGINE" in Maintenance section.
IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous lubricants will
attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they
must be lubricated, use only a dry, powdered
0graphite type lubricant sparingly.
1
Wheel
LAWN MOWER
Always observe safety rules when per- forming any maintenance.
TIRES
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
DRIVE WHEELS
Check front drive wheels each time before you mow to be sure they move freely.
The wheels not turning freely means trash, grass cuttings, etc. are in the drive
wheel area and must be cleaned to free drive wheels.
If necessary to clean the drive wheels, be
sure to clean both front wheels.
1. Remove hubcaps, hairpin cotters and washers.
2. Remove wheels from wheel adjusters.
3. Remove any trash or grass cuttings from inside the dust cover, pinion and/
or drive wheel gear teeth.
4. Put wheels back in place.
NOTE: If after cleaning, the drive wheels do not turn freely, contact a Sears or other qualified service center.
BLADE CARE
For best results, mower blade must be kept sharp. Replace bent or damaged blades.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
2. Turn lawn mower on its side. Make sure air filter and carburetor are up.
3. Use a wood block between blade and mower housing to prevent blade from
turning when removing blade bolt.
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter- clockwise.
5. Remove blade and attaching hardware (bolt, lock washer, hardened washer).
NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work
properly. Replace adapter if damaged. TO REPLACE BLADE
1. Position the blade adapter on the en- gine crankshaft. Be sure key in adapter
and crankshaft keyway are aligned. 11
2. Position blade on the blade adapter aligning the two (2) holes in the blade
with the raised lugs on the adapter.
3. Be sure the trailing edge of blade (oppo- site sharp edge) is up toward the engine.
4. Install the blade bolt with the lock washer and hardened washer into
blade adapter and crankshaft.
5. Use block of wood between blade and lawn mower housing and tighten the
blade bolt, turning clockwise.
The recommended tightening torque is
35-40 ft. Ibs.
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approved bolt shown in the Repair Parts section of this manual.
Blade adapter Crankshaft
Key -_ keyway
Blade
Blade shaft bolt / \
washer Trailing edge Blade adapter
TO SHARPEN BLADE NOTE: We do not recommend sharpening
blade - ifyou do, be sure blade isbalanced. Care should be taken to keep the blade bal-
anced. An unbalanced blade will cause even- tual damage to lawn mower or engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, drive a nail into
a beam or wall. Leave about one inch of the straight nail exposed. Place center
hole of blade over the head of the nail. If blade is balanced, it should remain in
a horizontal position. If either end of the
blade moves downward, sharpen the heavy end until the blade is balanced.
GRASS CATCHER (If purchased as an accessory)
The grass catcher may be hosed with
water, but must be dry when used.
Check your grass catcher often for dam-
age or deterioration. Through normal
use it will wear. If catcher needs replac- ing, replace only with approved replace- ment catcher shown in the Repair Parts
section of this manual. Give the lawn
mower model number when ordering.
GEAR CASE
To keep your drive system working properly, the gear case and area around
the drive should be kept clean and free of trash build-up. Clean under the drive cover twice a season.
The gear case is filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if
service has been performed on the gear case.
If lubricant is required, use only ELF Multis EP00. Do not substitute.
ENGINE LUBRICATION
Use only high quality detergent oil rated with
API service classification SF-SJ. Select the oil's SAE viscosity grade according to your
expected operating temperature.
SAE VISCOSITY GRADES
F -20 0 30 32 40 60 80 100
c .3o .2o .4; ; 1; _o 3o _;
TEMPERATURE RANGE ANTiCiPATED BEFORE NEXT OiL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will
result in increased oil consumption when used above 32°E Check your engine oil
level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of opera- tion or at least once a year ifthe lawn mower
is not used for 25 hours in one year. Check the crankcase oil level before
starting the engine and after each five (5)
hours of continuous use. Tighten oil plug securely each time you check the oil level.
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to drain oil, empty fuel tank by running engine until fuel tank is empty.
1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip lawn mower on its side as shown and drain oil into a suitable container.
Rock lawn mower back and forth to re- move any oil trapped inside of engine.
4. Wipe off any spilled oil from lawn mower or side of engine.
5. Slowly pour oil down the oil fill spout, stopping every few ounces to check
the oil level with the dipstick.
6. Stop adding oil when you reach the FULL mark on the dipstick. Wait a
minute to allow oil to settle.
7. Continue adding small amounts of oil, rechecking the dipstick until oil level
settles at FULL. DO NOT overfill, or engine will smoke heavily from the
muffler on startup.
8. Always be sure to retighten oil dipstick before starting engine.
9. Reconnect spark plug wire to plug.
AIR FILTER
Your engine will not run properly and
may be damaged by using a dirty air
filter. Replace the air filter cartridge every
100 hours of operation or every season,
whichever occurs first. Service air cleaner
more often under dusty conditions.
TO CLEAN AIR FILTER
1. Loosen screw and tilt cover to remove.
2. Carefully remove cartridge.
3. Clean by gently tapping on a flat sur-
face. If very dirty, replace cartridge.
_,CAUTION: Petroleum solvents, such as
kerosene, are not to be used to clean car-
tridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use
pressurized air to clean or dry cartridge.
4. Install cartridge, then replace cover making sure tabs are aligned with slots in back plate. Fasten screw securely.
Back
P
12
Cover
Cartridge Cover tabs
MUFFLER
Inspect and replace corroded muffler as it
could create a fire hazard and/or damage.
SPARK PLUG
Replace spark plug at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs
first. Spark plug type and gap setting are shown in the "PRODUCT SPECIFIC-
ATIONS" section of this manual.
CLEANING
IMPORTANT: For best performance, keep
mower housing free of built-grass and
trash. Clean the underside of your mower after each use.
_I,CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
Clean the underside of your lawn mower by scraping to remove build-up of grass
and trash.
Clean engine often to keep trash from
accumulating. A clogged engine runs
hotter and shortens engine life.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
We do not recommend using a garden hose to clean lawn mower unless the
electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in short- ened engine life.
CLEAN UNDER DRIVE COVER
Clean under drive cover at least twice a season. Scrape underside of cover with
putty knife or similar tool to remove any build-up of trash or grass on underside of
drive cover.
_i, WARNING: To avoid serious injury,
before performing any service and
adjustments:
1. Release control bar and stop engine.
2. Make sure the blade and all moving parts have completely stopped.
3. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT' in
the Operation section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the
rear wheels of your mower, is provided to minimize the possibility that objects will
be thrown out of the rear of the mower into the operator mowing position. If the
deflector becomes damaged, it should be
replaced.
TO REMOVE DRIVE BELT
1. Remove drive cover. Remove belt from gearcase pulley by pushing down on
pulley and rolling belt off it.
2. Turn lawn mower on its side with air filter and carburetor up.
3. Remove blade.
4. Remove debris shield.
5. Remove belt from engine pulley on crankshaft.
TO REPLACE DRIVE BELT
1. Install new belt on engine pulley.
2. Reinstall debris shield and blade.
3. Return mower to upright position.
4. Install new belt on gearcase pulley.
5. Reinstall drive cover.
NOTE: Always use factory approved belt to assure fit and long life.
DISCHARGE GUARD
The discharge guard, attached to the discharge opening of your lawn mower, is
provided to prevent the possibility of injury resulting from objects being thrown out of
the discharge opening into the operator
mowing position. If the discharge guard becomes damaged, it should be replaced.
Drive cover Belt
PUSH DOWN
13
TO ADJUST HANDLE
The handle can be mounted in a high or
low position. The mounting holes in the bottom of lower handle are off center for
raising or lowering the handle.
1. Remove upper handle and all wire tie(s) securing cable(s) to lower handle.
2. Remove hairpin cotters from lower handle bracket mounting pin.
3. Squeeze lower handle in to remove it
from mounting pins.
4. Turn lower handle over to raise or lower handle.
5. Squeeze lower handle in and position holes onto mounting pins on handle
bracket.
6. Reassemble upper handle and all parts removed from lower handle.
Mowing
1
Hairpin cotter
pin
LOW POSITION HIGH POSITION
Handle
ENGINE
ENGINE SPEED
Your engine speed has been factory set. Do not attempt to increase engine speed or it
may result in personal injury. If you believe that engine is running too fast or too slow,
take you rmower to a Sears or other qualified service center for repair and adjustment.
CARBURETOR Your carburetor is not adjustable. If your
engine does not operate properly due to sus- pected carburetor problems, take your lawn mower to a Sears or other qualified service center for repair and/or adjustment. IMPORTANT: Never tamper with the engine governor, which is factory set for proper en- gine speed. Overspeeding the engine above the factory high speed setting can bedanger- ous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.
Immediately prepare your lawn mower for
storage at the end of the season or if the
unit will not be used for 30 days or more.
LAWN MOWER
When lawn mower is to be stored for a
period of time, clean itthoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
1. Clean entire lawn mower (See "CLEANING" in the Maintenance sec-
tion of this manual).
2. Lubricate as shown in the Maintenance section of this manual.
3. Be sure that all nuts, bolts, screws, and
pins are securely fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
4. Touch up all rusted or chipped paint surfaces; sand lightly before painting.
HANDLE
You can fold your lawn mower handle for storage.
NOTE: The upper handle has an "anti-fold" bracket located on the right side of the
handle. This bracket prevents the upper handle from folding forward, which helps
protect control cable(s) from damage.
1. Squeeze the bottom ends of the lower handle toward each other until the
lower handle clears the handle bracket, then move handle forward.
2. Loosen upper handle mounting bolts enough to allow upper handle to be
folded back.
IMPORTANT: When folding the handle for storage or transportation, be sure to fold the handle as shown or you may damage
the control cables.
14
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