Craftsman 917378870 Owner’s Manual

Owner's Manual
CRAFTSMAN°
6.75 Horsepower 21" Rear Discharge
Model No.
917.378870
Espa_o[, p. 18
CAUTION:
Safety Rules and Instructions before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
U.S.A.
Warranty ................................................... 2
Safety Rules .......................................... 2-4
Product Specifications .............................. 4
Assembly / Pre-Operation ........................ 6
Operation ............................................. 7-10
Maintenance Schedule ........................... 11
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crank- shafts and the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Maintenance ...................................... 11-14
Service and Adjustments ................... 14-15
Storage .............................................. 15-16
Troubleshooting ................................. 16-17
Repair Parts ....................................... 35-43
Sears Service .......................... Back Cover
Warranty service is available by returning the Craftsman power mower to the nearest Sears
Parts & Repair Center in the United States. This warranty applies only while this product is used in the United States.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck And Co., D/817 WA, Hoffman Estates, IL 60179
mMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death.
&Look for this symbol to point out
important safety precautions. It means CAUTION!!! BECOME ALERT!!!
YOUR SAFETY IS INVOLVED.
&WARNING: In order to prevent ac- cidental starting when setting up, trans-
porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot come in con-
tact with plug. &WARNING: Engine exhaust, some of its constituents, and certain vehicle compo-
nents contain or emit chemicals known
to the State of California to cause cancer
and birth defects or other reproductive harm.
&WARNING: Battery posts, terminals and related accessories contain lead and lead
compounds, chemicals known to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands after handling. _, CAUTION: Muffler and other engine
parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact,
stay away from these areas.
L GENERAL OPERATION
* Read, understand, and follow all
instructions on the machine and in the manual(s) before starting. Be thoroughly
familiar with the controls and the proper use of the machine before starting. Do not put hands or feet near or under rotating parts. Keep clear of the dis- charge opening at all times. Only allow responsible individuals, who are familiar with the instructions, to oper-
ate the machine. Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which
could be picked up and thrown by blade. Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
Do not operate the mower when bare- foot or wearing open sandals. Always
wear substantial foot wear. Do not pull mower backwards unless
absolutely necessary. Always look down and behind before and while moving
backwards. Never direct discharged material toward
anyone. Avoid discharging material against a wall or obstruction. Material may richochet back toward the opera- tor. Stop the blade when crossing gravel
surfaces. Do not operate the mower without
proper guards, plates, grass catcher or other safety protective devices in place.
See manufacturer's instructions for proper operation and installation of
accessories. Only use accessories ap- proved by the manufacturer. Stop the blade(s) when crossing gravel drives, walks, or roads. Stop the engine (motor) whenever you leave the equipment, before cleaning the
mower or unclogging the chute. Shut the engine (motor) off and wait until
the blade comes to complete stop before removing grass catcher.
Mow only in daylight or good artificial light. Do not operate the machine while under the influence of atcohol or drugs. Never operate machine in wet grass. Always be sure of your footing: keep a
firm hold on the handle; walk, never run. Disengage the self-propelled mech-
anism or drive clutch on mowers so equipped before starting the engine.
If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibra- tion is generally a warning of trouble.
Always wear safety goggles or safety
glasses with side shields when operating mower.
H. SLOPE OPERATION
Slopes are a major factor related to slip & fail accidents which can result in severe in-
jury. All slopes require extra caution. If you
feel uneasy on a slope, do not mow it.
DO:
Mow across the face of slopes: never up and down. Exercise extreme caution
when changing direction on slopes.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced foot-
ing could cause slipping.
ill. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity. Never assume
that children will remain where you last saw them.
* Keep children out of the trimming area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and while walking backwards,
look behind and down for small children.
Never allow children to operate the ma- chine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IW SAFE HANDLING OF GASOLINE
Use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes and other sources of ignition. Use only an approved container. Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling. Never refuel the machine indoors.
Never store the machine or fuel contain-
er where there is an open flame, spark
or pilot light such as a water heater or on other appliances.
Neverfill containersinsidea vehicle,on atruckortrailerbedwith a plasticliner.
Alwaysplacecontainersontheground
awayfromyour vehiclebeforefilling. Removegas-poweredequipmentfrom
thetruck ortrailerandrefueliton the
ground. Ifthis is not possible,then refuelsuchequipmentwitha portable
container,ratherthanfrom a gasoline
dispensernozzle. Keepthe nozzleincontactwiththe rim ofthe fuel tankor containeropeningat alltimes untilfueJingiscomplete. Do notusea nozzlelock-opendevice. Iffuelisspilledonclothing,change
clothing immediately.
NeveroverfillfueJtank. Replacegas
cap andtightensecurely.
V, GENERAL SERVICE
Neverrun a machineinsidea closed area.
Nevermakeadjustmentsor repairswith theengine(motor)running.Disconnect thesparkplugwire,andkeepthe wire
awayfromthe plugto preventaccidental starting.
Keepnutsand bolts,especiallyblade
attachmentbolts,tight andkeepequip-
mentin goodcondition. Nevertamperwith safetydevices.Check
their properoperationregularly.
Keepmachinefree ofgrass,leaves,or
otherdebrisbuild-up.Cleanoil or fuel spillage.Allowmachinetocool before
storing. Stopandinspectthe equipmentifyou
strikeanobject.Repair,if necessary,
beforerestarting.
Neverattemptto makewheelheight adjustmentswhilethe engineis running. Grasscatchercomponentsare subject to wear,damage,anddeterioration, whichcould exposemovingpartsor allowobjectsto bethrown.Frequently checkcomponentsand replacewith
manufacturer'srecommendedparts, whennecessary.
Mowerbladesaresharp and cancut. Wrapthe blade(s)or weargloves,and
useextracautionwhenservicingthem.
Donotchangethe enginegovernorset- ting oroverspeedtheengine.
Maintainor replacesafetyand instruc- tion labels,as necessary.
SeriaJNumber: Dateof Purchase:
GasolineCapacity/Type: 1.6Quarts (UnleadedRegular) OilType(APISG-SL): SAE30 (above32°F);SAE5W-30(below32°F)
OilCapacity: 20 Ounces SparkPlug(Gap: .030") Champion RJ19LM or J19LM
Blade Bolt Torque: 35-40 ft. Ibs.
The model and serial numbers will be found on a decal on the rear of the lawn mower housing. Record both serial number and date of purchase in space provided above.
Repair Protection Agreements
Congratulations on making a smart pur= chase. Your new Craftsman® product is
designed and manufactured for years of dependable operation. But like all prod-
ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement
now and protect yourseff from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe- sional repair specialists. Unlimited service and no charge for parts and labor on all covered repairs. Product replacement if your covered product can't be fixed. Discount of 10% from regular price of service and service=related parts not
covered by the agreement; also, 10% off regular price of preventive mainte-
nance check.
Fast help by phone = phone support
from a Sears technician on products
requiring in=home repair, plus conve-
nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap-
pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5
million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your
new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions appiyo
For prices and additional information call 1o800°827=6655o
Sears Instamlation Service
For Sears professional installation of home appliances, garage door openers, water
heaters, and other major home items, in the U.S.A. call l oS00=4=iVIYoHOiVIE®o
These accessories were available when this lawn mower was produced. They are not
shipped with your mower. They are also available at most Sears retail outlets and
service centers. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING
DEFLECTORS
FOR
REAR DISCHARGE
LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
STABILIZER
GRASS CATCHERS
FOR
SIDE DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
AIR FILTERS
SPARK PLUGS
BELTS BLADES BLADE ADAPTERS
WHEELS
ENGINE OIL
Read these instructions and this manual in its entirety before you attempt to assemble
or operate your new lawn mower. mMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the engine. Your new lawn mower has been as=
sembled at the factory with the excep- tion of those parts left unassembled for
shipping purposes. To ensure safe and
proper operation of your lawn mower, all parts and hardware you assemble must be
tightened securely. Use the correct tools
as necessary to ensure proper tightness.
All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have been placed in the parts bag.
TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with mower.
2. Cut down two end corners of carton and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thoroughly for additional
loose parts.
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE
mMPORTANT: Unfold handle carefully so as not to pinch or damage control cables.
1. Raise handles until lower handle sec- tion locks into place in mowing position.
2. Remove protective padding, raise up- per handle section into place on lower handle and tighten both handle knobs.
3. Remove handle padding holding operator presence control bar to upper
handle.
Your lawn mower handle can be adjusted for your mowing comfort. Refer to "AD- JUST HANDLE" in the Service and Adjust-
ments section of this manual.
Operator presence controUbar
UFT
Mowing position
Lower handle
TO ASSEMBLE GRASS CATCHER
1. Put grass catcher frame into grass bag with rigid part of bag on the bottom.
Make sure the frame handle is outside
of the bag top.
2. Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold
them in warm water for a few minutes. If
bag gets wet, let it dry before using.
Catcher frame handle
Frame
opening
TO mNSTALL ATTACHMENTS Your lawn mower was shipped ready to be
used as a mubher. To convert mower to bagging, see "TO CONVERT MOWER" in
the Operation section of this manual.
KNOWYOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize
yourself with the location of various controls and adjustments. Save this manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Operator presence controU bar
_Drive control lever
Handle knob
Starter handle
Engine oil cap with dipstick
Primer
Grass catcher
Muffler
Gasoline filler cap
Air filteu
Wheel adjuster (on each wheel Housing mMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. MEETS CPSC SAFETY REQUmREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Com-
mission. The blade turns when the engine is running. Operator presence control bar- must Drive control lever- used to engage
be held down to the handle to start the power-propelled forward motion of mower.
engine. Release to stop the engine. Primer - pumps additional fuel from the
Starter handle - used for starting engine, carburetor to the cylinder for use when
starting a cold engine.
Theoperationof any lawn
SA_ETYGLASSESmowercan resultin foreign
objects thrown into the eyes, which can result in severe eye damage. Always
wear safety glasses or eye shields while
operating your lawn mower or performing any adjustments or repairs. We recom- mend a standard safety glasses or wide
vision safety mask worn over spectacles.
HOW TO USE YOUR LAWN MOWER
ENGmNESPEED
The engine speed was set at the factory for optimum performance. Speed is not
adjustable. ENGmNE ZONE CONTROL
_CAUTmON: Federal regulations require
an engine control to be installed on this lawn mower in order to minimize the
risk of blade contact injury. Do not under any circumstances attempt to defeat the
function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower.
DRmVE CONTROL
* Self-propelling is controlled by holding
the operator presence control bar down to the handle and pushing the drive
control lever forward until it clicks; then releasing the lever.
* Forward motion will stop when the op-
erator presence control bar is released. To stop forward motion without stopping engine, release the operator presence control bar slightly until the drive control disengages. Hold operator presence control bar down against handle to con- tinue mowing without self-propelling. To keep drive control engaged when turning corners, push down on handle and lift front wheels off ground while turning lawn mower.
TO ADJUST CUTTmNG HEmGHT
Raise wheels for low cut and lower wheels
for high cut, adjust cutting height to suit your requirements. Medium position is
best for most lawns.
To change cutting height, squeeze ad-
juster lever toward wheel. Move wheel
up or down to suit your requirements. Be
sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the
plate tabs.
LEVER BACKWARD TO LOWER MOWER
LEVER FORWARD TO RAISE MOWER Lever TO CONVERT MOWER
Your lawn mower was shipped ready to be
used as a mubher. To convert to bagging:
Lift rear door of the lawn mower and place the grass catcher frame hooks
onto the door pivot pins.
To convert to mulching or discharging
operation, remove grass catcher and
close rear door. ACAUTmON: Do not run your lawn mower without rear door closed, clipping deflector
or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.
Pivot pins Rear
Plate tab
Grass
catcher
handle
Operator )resence control bar Drive
TO ENGAGE
DRIVE
CONTROL
DISENGAGED 8
control
DRIVE NOTE: Do not drag the bag when empty-
CONTROL ing; it will cause unnecessary wear.
Catcher frame hook TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the frame handle.
2. Remove grass catcher with clippings from under lawn mower handle.
3. Empty clippings from bag using both frame handle and bag handle.
/
Grass
catcher
frame
handb
Bag handb
BEFORE STARTmNG ENGINE
ADD OraL
Your lawnmower is shipped without oil in the engine. For type and grade of oil to
use, see "ENGINE" in the Maintenance
section of this manual.
CAUTmON: DO NOT overfill engine with
oil, or it will smoke heavily from the muffler on startup.
1. Be sure lawnmower is level.
2. Remove oil dipstick from oil fill spout.
3. You receive a container of oil with the unit. Slowly pour the entire container
down the oil fill spout into the engine.
NOTE: Initial oil fill requires only 18 oz. due to residual oil in engine from the manufacturers 100% quality testing. When
changing oil you may need 20 oz.
4. Insert and tighten dipstick. mMPORTANT:
* Check oil level before each use. Add oil
if needed. Fill to full line on dipstick.
* Change the oil after every 25 hours of
operation or each season. You may need to change the oil more often
under dusty, dirty conditions. See "TO CHANGE ENGINE OIL' in the Mainte-
nance section of this manual.
ADD GASOUNE
* Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel fresh-
ness.
A CAUTmON: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame.
CAUTmON: Alcohol blended fuels
(called gasohol or using ethanol or metha-
nol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
Engine
oil cap
Gasoline filler cap
Primer
TO STOP ENGINE
To stop engine, release operator pres- ence control bar.
TO START ENGINE
NOTE: Due to protective coatings on the engine, a small amount of smoke may be
present during the initial use of the prod-
uct and should be considered normal.
1. To start a cold engine, push primer three (3) times before trying to start.
Use a firm push. This step is not usually necessary when starting an
engine which has already run for a few
minutes.
2. Hold operator presence control bar down to the handle and pull starter
handle quickly. Do not allow starter rope to snap back.
NOTE: In cooler weather it may be neces- sary to repeat priming steps. In warmer weather over priming may cause flooding and engine will not start. If you do flood engine, wait a few minutes before attempt-
ing to start and do not repeat priming steps.
MOWING TiPS
A CAUTION: Do not usede-thatcher
bladeattachmentsonyour mower.Such attachmentsarehazardous,will damage
your mowerandcouldvoidyourwarranty. ,_Undercertainconditions,such asvery
tall grass,it maybe necessaryto raise theheightof cut to reducepushing effortandto keepfromoverloadingthe engineandleavingclumpsof grassclip- pings.It mayalso be necessaryto re- ducegroundspeed and/orrunthe lawn
moweroverthe areaa secondtime. Forextremelyheavycutting,reducethe
widthofcut byoverlappingpreviously cut pathandmowslowly. Forbettergrassbaggingandmostcut- tingconditions,the enginespeedshould be set inthe FASTposition. Whenusinga reardischargelawn mowerin moist,heavygrass,clumps ofcut grassmaynotenterthe grass catcher.Reducegroundspeed (pushing speed)and/or runthe lawnmowerover
theareaasecondtime.
Ifatrailof clippingsis left onthe right
sideof a reardischargemower,mowin aclockwisedirectionwith a smallover-
lapto collectthe clippingson the next pass.
Poresincloth grasscatcherscan be- comefilledwithdirt anddustwith use
andcatcherswill collectlessgrass.To preventthis, regularlyhosecatcheroff
withwater andlet dry beforeusing. Keeptop of enginearoundstarter clear
andclean ofgrassclippingsandchaff. Thiswillhelpengineairflow andextend enginelife.
MULCHING MOWING TiPS
iMPORTANT:Forbest performance,
keepmowerhousingfreeof built-up grassandtrash.See"CLEANING"inthe
Maintenancesectionof this manual. ,_The specialmuJchingbladewill recut
the grassclippingsmanytimesand
reducethem in sizesothat astheyfall ontothelawnthey willdisperseinto
the grassand not be noticed. Also,the
mulchedgrasswill biodegradequickly
to providenutrientsfor the lawn. Always
mulchwithyour highestengine (blade) speedasthis willprovidethe bestrecut- ting actionofthe blades. Avoidcuttingyour lawnwhen it iswet. Wet grasstendsto formclumps and
interfereswiththe mulchingaction. The
besttime to mowyour lawn istheearly
afternoon. At thistimethe grass has
dried,yetthe newlycut area willnot be exposedto directsunlight.
Forbestresults,adjustthe lawnmower cutting heightso thatthe lawn mower cuts off onlythe top one-thirdofthe
grassblades. If the lawnis overgrownit will be necessaryto raisethe heightof cut to reducepushingeffortand to keep from overloadingthe engineandleaving
clumpsof mulchedgrass.Forextremely
heavygrass,reduceyour widthof cut
byoverlappingpreviouslycut pathand
mowslowly.
Certaintypesof grassandgrass conditionsmayrequirethatan areabe
mulcheda secondtimetocompletely
hidethe clippings. Whendoinga sec-
ondcut, mowacross(perpendicular)to thefirstcut path.
Changeyourcutting patternfrom week to week. Mownorthto southoneweek
then changeto east towest thenext week. This willhelppreventmattingand
grainingofthe lawn.
10
MAINTENANCE SCHEDULE
Check for Loose Fasteners
_ Clean / Inspect Grass Catcher *
Check Tires
_ Check Drive Wheels
Clean Lawn Mower ....
M Clean under Drive Cover ***
O Check Drive Belt / Putleys ***
W Check / Sharpen / Replace Blade
_ ubrication
Clean and Recharge Battery ** Check Engine Oil level
E Change Engine Oil N Clean Air Filter
_ Inspect Muffler
N Replace Spark Plug E Replace Air Filter Paper Cartridge
Empty fuel system or add Stabilizer
* (if so equipped)
** Electric-Start mowers
*** Power-Propelled mowers
**** Use a scraper
to clean under deck
1 - Change more often if operating under a heavy load or in high outdoor temperatures. 2 - Service more often if operating in dirty or dusty conditions, 3 - Replace blades more often when mowing in sandy soil, 4 - Charge 48 hours at end of season.
5 - And after each 5 hours of use.
BEFORE AFTER EVERY EVERY EVERY BEFORE
EACH EACH 10 25HOURS 100
USE USE HOURS OR SEASON HOURS STORAGE
r,
v'
v'
11_,2
v'
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain unit as instructed in this manual. Some adjustments will need to be made
periodically to properly maintain your unit.
At least once a season, check to see if you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
At least once a year, replace the spark plug, clean or replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assure proper air-fuel mixture and help your engine run better and last longer.
Follow the maintenance schedule in this manual.
BEFORE EACH USE
', Check engine oil level. * Check for loose fasteners.
LUBRICATION Keep unit well lubricated
(See "LUBRICATION CHART").
LUBRICATION CHART
adjuster (on
each wheel)
{1} Rear door
{1} Handle bracket mounting pins
Spray lubricant
See '"ENGINE'" in IVlaintenance section.
mlVIPORTANT: Do not oil or grease plastic
wheel bearings. Viscous lubricants will attract dust and dirt that will shorten the life of
the self=lubricating bearings. If you feel they
must be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
11
Wheel
hinge
LAWN MOWER
Always observe safety rules when per- forming any maintenance.
TmRES * Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
* Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
DRmVE WHEELS Check front drive wheels each time before
you mow to be sure they move freely. The wheels not turning freely means trash,
grass cuttings, etc. are in the drive wheel area and must be cleaned to free drive wheels.
If necessary to clean the drive wheels, be
sure to clean both front wheels.
1. Remove hubcaps, Iocknuts & washers.
2. Remove wheels from wheel adjusters.
3. Remove any trash or grass cuttings from inside the dust cover, pinion and/ or drive wheel gear teeth.
4. Put wheels back in place. NOTE: If after cleaning, the drive wheels do not turn freely, contact a Sears or other qualified service center.
BLADE CARE For best results, blade must be kept sharp.
Replace a bent or damaged blade.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with plug.
2. Turn lawn mower on its side. Make
sure air filter and carburetor are up.
3. Use a wood block between blade and
mower housing to prevent blade from
turning when removing blade bolt. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter- clockwise.
5. Remove blade & attaching hardware (bolt, lock washer & hardened washer).
TO REPLACE BLADE
1. Position blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter.
2. Be sure the trailing edge of blade (oppo- site sharp edge) is up toward the engine.
3. Install the blade bolt with the lock washer and hardened washer into
blade adapter and crankshaft.
4. Use block of wood between blade and lawn mower housing and tighten the
blade bolt, turning clockwise.
The recommended tightening torque is 35-40 ft. Ibs.
mMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with
approved bolt shown in the Repair Parts section of this manual.
Blade adapter.
Crankshaft
Key
Lockwasher
Blade '
Blade Crank
bolt \
/
'
\
\
Harden_
washer
/ \ shaft
Trailing edge Blade adapter
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
the blade - but if you do, be sure the blade
is balanced.
Care should be taken to keep the blade bal- anced.An unbalanced blade will cause even-
tual damage to lawn mower or engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
* To check blade balance, drive a nail into
a beam or wall. Leave about one inch of
the straight nail exposed. Place center
hole of blade over the head of the nail. If blade is balanced, it should remain in
a horizontal position. If either end of the blade moves downward, sharpen the heaw end until the blade is balanced.
GRASS CATCHER * The grass catcher may be hosed with
water, but must be dry when used.
* Check your grass catcher often for dam-
age or deterioration. Through normal use it will wear. If catcher needs replac- ing, replace only with approved replace- ment catcher shown in the Repair Parts
section of this manual. Give the lawn
mower model number when ordering.
GEAR CASE * To keep your drive system working
properly, the gear case and area around
the drive should be kept clean and free
of trash build-up. Clean under the drive
cover twice a season. The gear case is filled with lubricant to
the proper level at the factory. The only time the lubricant needs attention is if
service has been performed on the gear case.
If lubricant is required, use only Elf Mul-
tis EP00. Do not substitute.
12
keyway
LUBRmCATmON Use only high quality detergent oil rated with
API service classification SG-SL. Select the
oil's SAE viscosity grade according to your
expected operating temperature.
SAE VISCOSITY GRADES
-20 0 30 32 40 60 80 100
-io -2; -1; ; 1; _o _o 4;
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosky oils (5W30, 10W30 etc.) improve starting in
cold weather, these muki-viscosity oils will
result in increased oil consumption when used above 32°R Check your engine oil level more frequently to avoid possible
engine damage from running low on oil.
Change the oil after every 25 hours of op-
eration orat least once a year if the mower
is not used for 25 hours in one year. Check the crankcase oil level before
starting the engine and after each five (5)
hours of continuous use. Tighten oil plug
securely each time you check the oil level. TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to drain oil, empty fuel tank by running engine until
fuel tank is empty.
1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip lawn mower on its side as shown and drain oil into a suitable container.
Rock lawn mower back and forth to re- move any oil trapped inside of engine.
6. Stop adding oil when you reach the FULL mark on the dipstick. Wait a
minute to allow oil to settle.
7. Continue adding small amounts of oil, rechecking the dipstick until oil level
settles at FULL. DO NOT overfill, or engine will smoke heavily from the
muffler on startup.
8. Always be sure to retighten oil dipstick before starting engine.
9. Reconnect spark plug wire to spark plug. AmR FmLTER
Your engine will not run properly and
may be damaged by using a dirty air
filter. Replace the air filter cartridge every
100 hours of operation or every season,
whichever occurs first. Service air cleaner
more often under dusty conditions.
TO CLEAN AIR FILTER
1. Loosen screw and tilt cover to remove.
2. Carefully remove cartridge.
3. Clean by gently tapping on a flat sur- face. If very dirty, replace cartridge.
ACAUTION: Petroleum solvents, such
as kerosene, are not to be used to clean
cartridge. They may cause deterioration
of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry
cartridge.
4. Install cartridge, then replace cover making sure the tabs are aligned with
the slots in the back plate. Fasten screw securely.
Back I
Slots
Up
Container
4. Wipe off any spilled oil from lawn mower or side of engine.
5. Slowly pour oil down the oil fill spout, stopping every few ounces to check the oil level with the dipstick.
Cover
Cartridge Cover tabs
MUFFLER Inspect and replace corroded muffler as it
could create a fire hazard and/or damage.
SPARK PLUG Replace spark plug at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs
first. Spark plug type and gap setting
are shown in the "PRODUCT SPECIFIC-
ATIONS" section of this manual.
13
mMPORTANT: For best performance, keep mower housing free of built-grass and
trash. Clean the underside of your mower
after each use.
_aI.CAUTmON: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
Clean the underside of your lawn mower by scraping to remove build-up of grass
and trash. Clean engine often to keep trash from
accumulating. A clogged engine runs hotter and shortens engine life.
_il, WARNmNG: To avoid serious injury,
before performing any service and adjustments:
1. Release control bar and stop engine.
2. Make sure the blade and all moving parts have completely stopped.
3. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
LAWN MOWER
TO ADJUST CUTTmNG HEmGHT
See "TO ADJUST CUTTING HEIGHT" in
the Operation section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the
rear wheels of your mower, is provided to minimize the possibility that objects will
be thrown out of the rear of the mower into the operator mowing position. If the
deflector becomes damaged, it should be replaced.
TO REMOVE DRmVE BELT
1. Remove drive cover. Remove belt from gearcase pulley by pushing down on
pulley and rolling belt off it.
2. Turn lawn mower on its side with air filter and carburetor up.
3. Remove blade.
4. Remove debris shield.
5. Remove belt from engine pulley on crankshaft.
TO REPLACE DRmVE BELT
1. Install new belt on engine pulley.
2. Reinstall debris shield and blade.
3. Return mower to upright position.
4. Install new belt on gearcase pulley.
5. Reinstall drive cover.
NOTE: Always use factory approved belt
to assure fit and long life.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
We do not recommend using a garden
hose to clean lawn mower unless the
electrical system, muffler, air filter and carburetor are covered to keep water
out. Water in engine can result in short-
ened engine life.
CLEAN UNDER DRmVE COVER Clean under drive cover at least twice a season. Scrape underside of cover with
putty knife or similar tool to remove any build-up of trash or grass on underside of
drive cover.
Drive
cover Belt
PUSH DOWN
TO ADJUST HANDLE The handle can be mounted in a high or
low position. The mounting holes in the bottom of lower handle are off center for
raising or lowering the handle.
1. Remove upper handle and wire tie(s) securing cable(s) to lower handle.
2. Remove hairpin cotters from lower handle bracket mounting pin.
3. Squeeze lower handle in to remove it
from mounting pins.
4. Turn lower handle over to raise or lower handle.
5. Squeeze lower handle in and position holes onto mounting pins on handle
bracket.
6. Reassemble upper handle and all parts removed from lower handle.
Mowing _, Mowing position ["1 :)osition
2X
. _ I \I
cotter "--_ _ "_ Hand.e
Mounting" _:--_ bracket
pin
/ /
14 LOW POSiTiON HiGH POSiTiON
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