Craftsman 917378770 Owner’s Manual

Owner's Manual
ICRRFTSMRN'I
ROTARY LAWN MOWER
7.0 Horsepower Power-propelled
21" Rear discharge
Model No.
917.378770
Read and follow all Safety Rules and Instructions
beforeoperatingthisequipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
Warranty ............................................... 2
Safety Rules ...................................... 2-4
Assembly / Pra-Operation .................... 5
Operation ........................................... 6-9
Maintenance Schedule ...................... 10
Maintenance ................................. 10-13
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workman- ship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Product Specifications ........................ 11
Service and Adjustments .............. 13-15
Storage ......................................... 15-16
Troubleshooting ........................... 16-17
Repair Parts .................................. 35-43
Sears Service ...................... Back Cover
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only while this product is used in the United States.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, Illinois 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
-_Look for this symbol to point out
important safety precautions. It means
CAUTION!t! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.
A CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent accidental starting when setting up,
transporting, adjusting or making repairs.
&WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other repro-
ductive harm.
_,WARNING: Battery posts, terminals and
related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling.
_, CAUTION: Muffler and other engine
parts become extremely hot during operation and remain hot after engine
has stopped. To avoid severe burns on
contact, stay away from these areas.
2
I.GENERALOPERATION
Read, understand, and follow all
instructions on the machine and in the
manual(s) before starting. Be thor-
oughly familiar with the controls and the proper use of the machine before
starting.
Do not put hands or feet near or under rotating parts. Keep clear of the
discharge opening at all times.
Only allow responsible individuals, who are familiar with the instructions, to
operate the machine.
Clear the area of objects such as
rocks, toys, wire, bones, sticks, etc.,
which could be picked up and thrown
by the blade.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Do not operate the mower when barefoot or wearing open sandals.
Always wear substantial foot wear.
Do not pull mower backwards unless absolutely necessary. Always look
down and behind before and while
moving backwards.
Do not operate the mower without proper guards, plates, grass catcher or other safety protective devices in place.
See manufacturer's instructions for
proper operation and installation of accessories. Only use accessories
approved by the manufacturer.
Stop the blade(s) when crossing gravel
drives, walks, or roads.
Stop the engine (motor) whenever you
leave the equipment, before cleaning the mower or unclogging the chute.
Shut the engine (motor) off and wait
until the blade comes to complete stop
before removing grass catcher.
Mow only in daylight or good artificial
light.
Do not operate the machine while under the influence of alcohol or drugs.
Never operate machine in wet grass.
Always be sure of your footing: keep a firm hold on the handle and walk;
never run.
Disengage the self-propelled mecha- nism or drive clutch on mowers so
equipped before starting the engine
(motor).
If the equipment should start to vibrate abnormally, stop the engine (motor)
and check immediately for the cause. Vibration is generally a warning of
trouble.
Always wear safety goggles or safety
glasses with side shields when operating mower.
II. SLOPE OPERATION Slopes are a major factor related to slip
and fall accidents which can result in severe injury. All slopes require extra
caution. If you feel uneasy on a slope, do not mow it.
DO:
Mow across the face of slopes: never
up and down. Exercise extreme caution when changing direction on slopes.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or
embankments. The operator could lose
footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced footing could cause slipping.
II1. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the trimming area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and while walking backwards, look behind and down for small
children.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
3
Never run a machine inside a closed
area.
Never make adjustments or repairs with the engine (motor) running.
Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary, before restarting.
Never attempt to make wheel height
adjustments while the engine (motor) is
running.
Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently
check components and replace with manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Do not change the engine governor
setting or overspeed the engine.
These accessories were available when this lawn mower was produced. They are not
shipped with your mower. They are also available at most Sears retail outlets and service
centers. Most Sears stores can also order repair parts for you, when you provide the model number of your lawn mower. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
' '
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS GRASS CATCHERS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS BLADES
MULCHER KITS
AIR FILTERS
BLADE ADAPTERS
FOR
SIDE DISCHARGE
LAWNMOWERS
WHEELS
STABILIZER
GAS CANS
SPARK PLUGS
ENGINE OIL
4
Read these instructions and this manual in its entirety before you attempt to
assemble or operate your new lawn
mower.
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in
the engine. Your new lawn mower has been as-
sembled at the factory with the exception of those parts left unassembled for
shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to com-
plete the assembly have been placed in the parts bag. To ensure safe and proper
operation of your lawn mower, all parts
and hardware you assemble must be
tightened securely. Use the correct tools
as necessary to ensure proper tightness. TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with mower.
2. Cut down two end corners of carton and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower
handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thorougly for additional
loose parts.
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise handles until lower handle section locks into place in mowing
position.
2. Remove protective padding, raise upper handle section into place on
lower handle and tighten both handle knobs.
3. Remove handle padding holding operator presence control bar to
upper handle.
Your lawn mower handle can be adjusted for your mowing comfort. Refer to =AD-
JUST HANDLE" in the Service and Adjustments section of this manual.
Operator p control bar
Upper
LIFT
Ul
Mowing
position
Lower handle
TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to
be used as a mulcher. To convert to
bagging, see "TO CONVERT MOWER" in
the Operation section of this manual).
5
KNOWYOURLAWNMOWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING
YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for
future reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Operator presence control bar
Throttle
Drive control lever
Engine zone control cable Starter handle _b
Engine oil cap with dipstick
Grass catcher
Gasoline filler cap
Air filte_
Primer Vheel adjuster (on each wheel)
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.
MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Commis- sion. The blade turns when the engine is running.
Operator presence control bar - must be held down to the handle to start the
engine. Release to stop the engine. Starter handle - used for starting the
engine. Primer- pumps additional fuel from the carburetor to the cylinder for use when
starting a cold engine.
Drive control lever - used to engage power-propelled forward motion of lawn
mower. Throttle control - used for starting the
engine and allows you to select either FAST or SLOW engine speed.
6
Muffler
Housing
cover
The operation of any lawn
mower can result in foreign
objects thrown intothe
eyes, which can result in
severe eye damage.
Always wear safety glasses or eye shields while operating your lawn mower
or performing any adjustments or repairs. We recommend standard safety glasses
or a wide vision safety mask worn over
spectacles.
HOW TO USE YOUR LAWN MOWER ENGINE SPEED
The engine speed is controlled by a throttle control located on the side of the
upper handle. FAST position is for starting, normal cutting,trimming and
better grass bagging. SLOW positionis for light cutting, trimming and fuel
economy.
SLOW
DRIVE CONTROL
Self-propelling is controlled by holding the operator presence control bar down
to the handle and pushing the drive control lever forward until it clicks;then
releasing the lever.
Forward motion will stop when the operator presence control bar is
released. To stop forward motion
without stopping engine, release the
operator presence control bar slightly untilthe drive control disengages. Hold operator presence control bar down
against handle to continue mowing without self-propelling.
To keep drive control engaged when
turning comers, push down on handle and lift front wheels off ground while
turning lawn mower.
Operator presence control bar Drive
FAST
ENGINE ZONE CONTROL _CAUTION: Federal regulations require
an engine control to be installed on this lawn mower in order to minimize the risk
of blade contact injury. Do not under any circumstances attempt to defeat the
function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an
operator presence control bar which requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower.
TO ENGAGE CONTROL
DRIVE CONTROL DISENGAGED
TO ADJUST CUI-I'ING HEIGHT
Raise wheels for low cut and lower
wheels for high cut, adjust cutting height to suit your requirements. Medium
position is best for most lawns.
To change cutting height, squeeze
adjuster lever toward wheel. Move wheel up or down to suit your require-
ments. Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped) allow lever to be positioned between the
plate tabs.
RAISE WHEELS FOR LOW CUT Lever
7
TO CONVERT MOWER
Your lawn mower was shipped ready to be
used as a mulcher. To convert to bagging:
Uft rear door of the lawn mower and place the grass catcher frame hooks onto the
door pivot pins.
To convert to mulching operation, remove
grass catcher and close rear door.
_I_CAUTION: Do not run your lawn mower
without rear door closed, clipping deflector or approved grass catcher in place• Never attempt to operate the lawn
mower with the rear door removed or propped open.
Pivot " Rear Grass
catcher
handle
Catcher frame
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the frame handle.
2. Remove grass catcher with clippings from under lawn mower handle.
3. Empty clippings from bag using both frame handle and bag handle.
NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.
r/
Grass
catcher
frame
handle
Bag handle
2. Remove oil dipstick from oil fill spout. Make sure that rim of spout isclean.
3. You receive a container of oil with the unit. Slowly pour 3/4 (15 oz.) of the oil
from the container down the oil fill spout into the engine.
4. Wait one minute to allow oil to settle.
Insert and tighten dipstick, then remove it to check oil level.
5. Continue adding small amounts of oil and rechecking the dipstick until it
reads full. DO NOT overfill, or engine
will smoke on startup.
6. Always be sure to retighten oil dipstick
before starting engine.
Check oil level before each use. Add
oil if needed. Fill to full line on dipstick.
Change the oil after every 25 hours of
operation or each season. You may need to change the oil more often under dusty, dirty conditions.
ADD GASOLINE
Fillfue! tank to bottom of t0nk filler neck. Do not overfill. Use fresh, clean,
regular unleaded gasoline with a minimum of 87 octane. Do not mix oil
with gasoline. Purchase fuel in quantities that can be used within 30
. days to assure fuel freshness.
_1, CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
CAUTION: Alcohol blended fuels
(called gasohol or using ethanol or methanol) can attract moisture which
leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine
while in storage. To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
BEFORE STARTING ENGINE ADD OIL
Your lawnmower is shipped without oil in the engine. For type and grade of oil to C use, see "ENGINE" in the Maintenance oline filler section of this manual, cap
1,CAUTION: DO NOT overfill engine with oil, or it will smoke on startup.
1. Be sure lawnmower is level and area Prime around oil fill is clean. 8
oil cap
TO START ENGINE
NOTE: Due to protective coatings on the
engine, a small amount of smoke may be
present during the initial use of the product and should be considered
normal.
1. To start a cold engine, push primer three (3) times before trying to start.
Use a firm push. This step is not usually necessary when starting an
engine which has already run for a few minutes.
2. Move throttle control lever to FAST position.
3. Hold operator presence control bar down to the handle and pull starter
handle quickly. Do not allow starter rope to snap back.
TO STOP ENGINE
To stop engine, release operator
presence control bar. NOTE: In cooler weather it may be necessary to repeat priming steps. In
warmer weather over priming may cause flooding and engine will not start. If you
do flood engine, wait a few minutes before attempting to start and do not
repeat priming steps.
MOWING TIPS
Under certain conditions, such as very tall grass, it may be necessary to raise
the height of cut to reduce pushing effort and to keep from overloading the
engine and leaving clumps of grass clippings. It may also be necessary to
reduce ground speed and/or run the mower over the area a second time.
For extremely heavy cutting, reduce the width of cut by overlapping
previously cut path and mow slowly.
For better grass bagging and most
cutting conditions, the engine speed should be set in the FAST position.
Pores in cloth grass catchers can
become filled with dirt and dust with
use and catchers will collect less
grass. To prevent this, regularly hose catcher off with water and let dry
before using.
Keep top of engine around starter
clear and clean of grass clippings and chaff. This will help engine air flow and
extend engine life.
MULCHING MOWING TIPS IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. See "CLEANING" in the
Maintenance section of this manual.
The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has
dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the lawn mower
cutting height so that the lawn mower
cuts off only the top one-third of the grass blades. If the lawn is overgrown it
will be necessary to raise the height of cut to reduce pushing effort and to keep
from overloading the engine and leaving clumps of mulched grass. For
extremely heavy grass, reduce your width of cut by overlapping previously
cut path and mow slowly.
MAXI_
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a
second cut, mow across or perpendicu- lar to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting
and graining of the lawn.
9
MAINTENANCE SCHEDULE .___o_._o_'_"
F,LL'NOATES "
AS OUOOMPLETE
REGULAR SERVICE f_(¢. _r_--7_,_y_£'_#_s" DATES
Check for Loose Fasteners I,/
Clean/Inspect Grass Catcher (If Equipped)
M clean LawnMower _ _'
O Clean Under Drive Cover
(Power-Propelled Mowers) _,#
Check drive belt/pulleys
E (Power-Propelled Mowers) V _
Check]Sharpen/Replaca Blade _,/3
LubricationChart _,/ If
Clean Battery/Recharge
(ElectricStart Mowers t If I,/4
E Check Engine Oil Level
N ChangeEngineOil _'_!,_
G Clean Air Filter I_ 2
I InspectMuffler If
N Clean or Replace Spark Plug
E Replace Air Filter Paper Cartridge _##2
1- Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often "then operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil. 4 - Charge 48 hours at end of season.
V
SERVICE
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does
not cover items that have been subjected
to operator abuse or negligence. To
receive full value from the warranty,
operator must maintain mower as instructed in this manual. Some adjust-
ments will need to be made periodically to properly maintain your unit.
All adjustments in the Service and Adjustments section of this manual
should be checked at least once each season.
Once a year, replace the spark plug,
clean or replace air filter element and check blade for wear. A new spark
plug and clean/new air filter element assure proper air-fuel mixture and help
your engine run better and last longer.
Follow the maintenance schedule in this manual.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See =LUBRI- CATION CHART").
LUBRICATION CHART
adjuster (on
each wheel)
/
\
(_) Handle bracket mounting pins
(_) Spray lubricant (_ See "ENGINE" in Maintenance section.
IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous lubricants will attract dust and dirt that
will shorten the life of the self-lubricat- ing bearings. If you feel they must be
lubricated, use only a dry, powdered graphite type lubricant sparingly.
10
Wheel
Rear door
hinge
PRODUCT SPECIFICATIONS
Serial number:
Date of purchase:
Gasoline capacity/type: 1.6 quarts (unleaded regular)
Oil type (API-SF-SJ): SAE 30 (above 32°F); SAE 5W-30 (below 32°F) Oil capacity: 20 ounces
Spark plug (gap: .020") Champion RC12YC
Blade bolt torque: 35-40 ft. Ibs.
The model and serial numbers will be found on a decal on the rear of the mower
housing. Record both serial number and date of purchase in space provided above.
LAWN MOWER Always observe safety rules when perform-
ing any maintenance.
TIRES
Keep tires free of gasoline, oil,or insect control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
BLADE CARE For best results, mower blade must be
kept sharp. Replace bent or damaged
blades.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with spark plug.
2. Turn lawn mower on its side. Make sure air filter and carburetor are up.
3. Use a wood block between blade and mower housing to prevent blade from
turning when removing blade bolt.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter-
clockwise.
5. Remove blade and attaching hard- ware (bolt, lock washer and hardened
washer).
NOTE: Remove the blade adapter and
check the key inside hub of blade
adapter. The key must be in good condi-
tion to work properly. Replace adapter if
damaged. TO REPLACE BLADE
1. Position the blade adapter on the engine crankshaft. Be sure key in
adapter and crankshaft keyway are aligned.
2. Position blade on the blade adapter aligning the two (2) holes in the blade
with the raised lugs on the adapter.
3. Be sure the trailing edge of blade
(opposite sharp edge) is up toward
the engine.
4. Install the blade bolt with the lock washer and hardened washer into
blade adapter and crankshaft.
5. Use block of wood between blade and
lawn mower housing and tighten the
blade bolt, turning clockwise.
The recommended tightening torque is 35-40 ft. Ibs.
IMPORTANT: Blade bolt is grade 8 heat treated.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will
cause eventual damage to lawn mower or engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, drive a nail into a beam or wall. Leave about one
inch of the straight nail exposed. Place
center hole of blade over the head of
the nail. If blade is balanced, it should remain in a horizontal position. If either
end of the blade moves downward, sharpen the heavy end until the blade
is balanced.
Blade Crankshaft
/ keyway
Blade
Blade J-S:'/ shaft
bolt
11
washer Trailing edge Blade adapter
i\
;rank
GRASS CATCHER
The grass catcher may be hosed with water, but must be dry when used.
Check your grass catcher often for damage or deterioration. Through
normal use it will wear. If catcher needs replacing, replace only with a manufac-
turer approved replacement catcher. Give the lawn mower model number
when ordering.
DRIVE WHEELS Check front drive wheels each time
before you mow to be sure they move
freely. The wheels not turning freely means
trash, grass cuttings, etc. are in the drive wheel area and must be cleaned to free
drive wheels. If necessary to clean the drive wheels, be
sure to clean both front wheels.
1. Remove hubcaps, hairpin cotters and washers.
2. Remove wheels from wheel adjusters.
3. Remove any trash or grass cuttings from inside the dust cover, pinion and/
or drive wheel gear teeth.
4. Put wheels back in place.
NOTE: If after cleaning, the drive wheels do not turn freely, contact a Sears or other qualified service center.
GEAR CASE
To keep your drive system working
properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under
the drive cover twice a season.
The gear case is filled with lubricant to
the proper level at the factory. The only time the lubricant needs attention is if
service has been performed on the gear case.
If lubricant is required, use only Texaco Starplex Premium 1 Grease, Part No.
750369. Do not substitute.
SAE VISCOSITY GRADES
-20 0 30 3_ 40
c _ -_ -,_ _ I_
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will result in increased oil consumption
when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running
low on oil. Change the oil after every 25 hours of
operation or at least once a year if the lawn mower is not used for 25 hours in
one year. Check the crankcase oil level before
starting the engine and after each five (5) hours of continuous use. Tighten oil plug securely each time you check the oil
level.
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to drain oil, drain fuel tank by running engine until fuel tank is empty.
1. Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with spark plug.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip lawn mower on its side as shown and drain oil into a suitable container.
Rock lawn mower back and forth to remove any oil trapped inside of
engine.
4. Wipe off any spilled oil from lawn mower or side of engine.
5. Fill engine with oil. (See "ADD OIL" in
the Operation section of this manual).
6. Reconnect spark plug wire to spark plug.
ENGINE
LUBRICATION
Use only high quality detergent oil rated with API service classification SF-SJ.
Select the oil's SAE viscosity grade
according to your expected operating temperature.
Container
12
AIR FILTER Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every
season. Replace paper cartddge every 100 hours of operation or every season,
whichever occurs first. Service air cleaner more often under dusty condi-
tions.
1. Loosen screws and remove cover.
2. Carefully remove cartridge.
3. Clean by gently tapping on a flat
surface. If very dirty, replace cartridge.
ACAUTION: Petroleum solvents, such
as kerosene, are not to be used to clean cartridge. They may cause deterioration of
the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry
cartridge.
4. Install cartridge, then replace cover.
MUFFLER Inspect and replace corroded muffleras it
could create a fire hazard and/or dam- age.
SPARK PLUG Replace spark plugs at the beginning of
each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS" in Maintenance section of this manual.
CLEANING
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean the underside of
your mower after each use. ACAUTION: Disconnect spark plug wire from spark plug and place wire where it
cannot come in contact with the spark
plug.
° Clean the underside of your lawn
mower by scraping to remove build-up
of grass and trash.
° Clean engine often to keep trash from
accumulating. A clogged engine runs
hotter and shortens engine life.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
° We do not recommend using a garden
hose to clean lawn mower unless the electrical system, muffler, air filter and carburetor are covered to keep water
out. Water in engine can result in shortened engine life.
CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a
season. Scrape underside of cover with putty knife or similar tool to remove any
build-up of trash or grass on underside of
drive cover.
_LWARNING: To avoid serious injury,
before performing any service or adjust- ments:
1. Release control bar and stop engine.
2. Make sure the blade and all moving parts have completely stopped.
3. Disconnect spark plug wire from spark plug and place where it cannot come
in contact with plug.
LAWN MOWER
TO ADJUST CU'I-rlNG HEIGHT See 'qO ADJUST CUTTING HEIGHT" in
the Operation section of this manual. REAR DEFLECTOR
The rear deflector, attached between the rear wheels of your mower, is provided to
minimize the possibility that objects will be thrown out of the rear of the mower
into the operator's mowing position. If the deflector becomes damaged, it should be
replaced.
13
TO REMOVE DRIVE BELT
1. Remove drive cover. Remove belt
from gearcase pulley by pushing
down on pulley and rolling belt off it.
2. Turn lawn mower on its side with air
filter and carburetor up.
3. Remove blade.
4. Remove debris shield.
5. Remove belt from engine pulley on
crankshaft.
TO REPLACE DRIVE BELT
1. Install new belt on engine pulley.
2. Reinstall debris shield and blade.
3. Return mower to upright position.
4. Install new belt on gearcase pulley.
5. Reinstall drive cover. NOTE: Always use factory approved belt
to assure fit and long life.
Mowing position
Hairpin
Drive
cover Belt
TO ADJUST HANDLE The handle can be mounted in a high or
low position. The mounting holes in the
bottom of lower handle are off center for raising or lowering the handle.
1. Remove upper handle and all parts attached to lower handle.
2. Remove hairpin cotters from lower handle bracket mounting pin.
3. Squeeze lower handle in to remove it from mounting pins.
4. Turn lower handle over to raise or lower handle.
5. Squeeze lower handle in and position holes onto mounting pins on handle
bracket.
6. Reassemble upper handle and all parts removed from lower handle.
Mounting-
pin
TO ASSEMBLE GRASS CATCHER
1. Put grass catcher frame into grass bag
2. Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold
them in warm water for a few minutes. If bag gets wet, let it dry before using. _CAUTION: Do not run your lawn
mower without clipping deflector or approved grass catcher in place. Never
attempt to operate the lawn mower with the rear door removed or propped open.
Catcher frame
handle
LOW POSITION
with rigid part of bag on the bottom.
Make sure the frame handle is outside of the bag top.
14
Frame
opening
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