Craftsman 917378431 Owner’s Manual

Owner's Manual
JCRRFTSMRWI
6.75 HORSEPOWER 21" REAR DISCHARGE
POWER PROPELLED
ROTARY LAWN MOWER
Model No.
917.378431
Assembly
Operation
Maintenance
Espa_ol
Repalr Parts
CAUTION: Read and follow all
Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.corrVcraffsman
Warranty ................................................. 2 Product Specifications .......................... 11
Safety Rules ........................................ 2-4 Service and Adjustments................. 13-14
Assembly ............................................. 4-5 Storage ............................................ 15-16
Operation ............................................. 6-9 Troubleshooting .............................. 16-17
Maintenance Schedule ........................ 10 Repair Parts ..................................... 35-43
Maintenance .................................... 10-13 Parts Ordering ........................ Back Cover
LIMITED'I3NO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated,and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repairfree of charge any defect in material or workman- ship.
If this Craftsman Lawn Mower is used for commemial or rental purposes, this warranty applies foronly 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn duringnormal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, includingbent crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returningthe Craftsman power mower to the nearest Sears Service Centar/Departmant in the United States. This warranty applies only while this productis in use in the UnitedStates.
This Warranty gives you specific legal rights, and you may also have other rightswhich varyfrom state to state.
Sears, Roebuck and Co., D/817 WA, Hoftman Estates, Illinois60179
IMPORTANT= This cutting machine is cepabte of amputating hands and feet and throwingobjects. Failure to observe the following safety instructionscouldresult in serious injuryor death.
I. GENERAL OPERATION
Read, understand, and follow all
instructionson the machine and in the manual(s) before starting. Be thor-
oughly familiar with the controls and the proper use of the machine before starting.
Do not put hands or feet near or under
rotatingparts. Keep clear of the
discharge opening at atl times.
Only allow responsibte individuals, who are familiar with the instructions,to
operate the machine.
Clear the area of objects such as
rocks,toys, wire,bones, sticks, etc., which could be picked up and thrown by the blade.
Be sure the area isclear of other people before mowing. Stop machine if
anyone enters the area.
Do not operate the mower when barefoot or weadng open sandals.
Always wear substantial foot wear.
Do not pullmower backwards unless
absolutely necessary, Always look down and behind before and while
moving backwards.
Do not operate the mower without
proper guards, plates, grass catcher or other safety protectivedevices in place.
See manufacturer's instructionsfor proper operation and installation of
accessories. Only use accessories approved by the manufacturer.
Stop the blade(s) when crossing gravel
drives, walks, or roads.
Stop the engine (motor) whenever you leave the equipment, before cleaning
the mower or uncloggingthe chute.
Shut the engine (motor) off and wait untilthe blade comes to complete stop before removing grass catcher.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcoholor drugs.
Never operate machine in wet grass. Always be sure of your footing: keep a
firm hold on the handle and walk; never
run.
Disengage the self-propeUed mecha-
nism or drive clutch on mowers so equipped before startingthe engine
(motor).
If the equipment shouldstart tovibrate
abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of
trouble.
Always wear safety goggles or safety
glasses with side shields when operating mower.
IL SLOPE OPERATION Slopes are a major factor related to slip
and fail accidents which can result in
severe injury.All slopes require extra caution. If you feel uneasy on a slope, do
notmow it. DO:
Mow across the face of slopes: never up and down. Exercise extreme caution
when changing direction on slopes.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT=
Do not trim near drop-offs, ditches or embankments. The operator could lose
footing or balance.
Do not tdm excessively steep slopes.
Do not mowon wet grass. Reduced
footing could cause slipping.
Ill.CHILDREN
Tragic accidents can occur if the operator
isnot alert to the presence of children. Childrenare often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children outof the trimmingarea and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and while walking backwards, look behind and down for small
children.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
- Use only an approved container.
-Never remove gas cap or add fuel
with the engine running.Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent acciden- tal starting.
Keep nuts and belts, especially blade attachment belts, tight and keep
equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never attempt to make wheel height adjustments while the engine (motor) is
running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra caution when servicingthem.
Do notchange the engine governor
setting or overspeed the engine.
ALook for this symbol to point out importantsafety precautions. It means
CAUTION!!t BECOMEALERT!t! YOUR SAFETY IS INVOLVED.
A CAUTION: In orderto prevent accidental startingwhen setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contactspark
plug.
&WARNING: Engine exhaust, some of its
_,WARNING: Battery posts,terminals and
related accessories contain lead and lead compounds, chemicals known to the State
of California to cause cancer and birth defects or other reproductive harm. Wash
hands after handling.
_, CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine has
stopped. To avoid severe burns on contact, stay away fromthese areas.
constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other
reproductive harm.
These accessories were available when this lawn mower was produced. They are not
shipped with your mower. They are also available at most Sears retailoutlets and service centers. Most Sears stores can also order repair partsfor you, when you provide the model number of your lawn mower. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CUPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS MULCHER KITS STABILIZER
GRASS CATCHERS GRASS CATCHERS
FOR FOR
REAR DISCHARGE SIDE DISCHARGE
LAWN MOWERS LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS AIR FILTERS SPARK PLUGS
BELTS BLADES BLADE ADAPTERS WHEELS ENGINE OIL
Read these instructions and this manual
in its entirety before you attempt to assemble or operate your new lawn
mower.
IMPORTANT: This lawn mower is shippedWITHOUT OIL OR GASOLINE in
the engine.
4
GAS CANS
Your new lawn mower has been as- sembled at the factory withthe exception
of those parts leftunassembled for shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to com-
plete the assembly have been placed in
the parts bag. To ensure safe and proper
operationof your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correcttools as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM CARTON
1. Remove loose parts included with mower.
2. Cut down two end corners of carton
and lay end panel down flat.
3. Remove all packing materials except
padding between upper and lower handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thorougly for additional
loose pads.
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE IMPORTANT: Unfold handle carefully so
as notto pinchor damage control cables.
1. Raise handles until lower handle
section locks into prace in mowing position.
2. Remove protective padding, raise
upper handle section into place on lower handle and tighten both handle
knobs.
3. Remove handle padding holding
operator presence control bar to upper handle.
Your lawn mower handle can be adjusted for yourmowing comfort. Refer to "AD-
JUST HANDLE" in the Service and Adjustmentssection of this manual.
Operator con_'olbar
TO INSTALL A'I'I'ACHM ENTS Your lawn mower was shipped ready to
be used as a mulcher. To convert mower to bagging, see "TO CONVERT MOWER"
in the Operation section of this manual. TO PREPARE BA'I'rERY
NOTE: Yourbattery must be charged
before you can start your lawn mower.
1. Disconnect engine battery connector (male) from battery connector (female)
2. Connect battery charger connector (male) to battery connector (female).
3. Plug battery charger into 110 volt A.C. outlet.
4. Leave battery charger connected for 24 hours before starling your engine forthe first time.
5. After charging, connect engine connector (male) to battery connector
(female).
Your engine has an integral alternatorfor
partial charging. Connect your battery charger to charge battery as required. IMPORTANT: The engine alternator will not charge a discharged battery. At theend ofthe mowingseason the battery should be charged for 48 hoursto
protect the battery duringwinter storage. ACAUTION: Always disconnect the engine connector (male) from the battery connector (female) to prevent accidental starting when transperting or storing your
lawn mower after the season.
Charger connector Battery connector
Liftu
Mowing position
Lowerhandle
Engine connector (male) Battery charger
5
KNOWYOURLAWNMOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR
LAWN MOWER. Compare the illustrationswith your lawn mower to familiarize yourself with the locationof various controls and adjustments. Save this manual for future
reference.
These symbols may appear on your lawn mower or In literature supplied with the product, Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
presence control her
Engine zone control
start switch
Auxlfiary starter handle
Gasoline cap
Air filter
Engine oilcap with
Primer
Muffler
Ddve cover
Housin
IMPORTANT: This lawn mower is shipped _Wheel adjuster
WITHOUT OIL OR GASOLINE in the engine (on eachwheel)
MEETS CPSC SAFETY REQUIREMENTS Sears rotarywalk-behind power lawn mowers conformto the safety standards of the
American National Standards Instituteand the U.S. Consumer Product Safety Commis- sion. The blade turns when the engine is running.
Operator presence control bar - must be held down to the handle to start the
engine. Release to stop the engine, Key start switch- used for starting the
engine, Auxiliary starter handle - used for
starting the engine.
Primer - pumps additional fuel from the carburetor to the cylinderfor use when
starting a cold engine. Drive control lever - used to engage power-propelled forward motion of lawn
mower,
6
Theoperationofany lawn
mower can result in foreign objects thrown into the eyes, which can result in severe eye damage.
Always wear safety glasses or eye shields while operating your lawn mower
or performing any adjustments or repairs. We recommend a wide vision safety
mask over spectacles or standard safety
glasses.
HOW TO USEYOUR LAWN MOWER
ENGINE SPEED The engine speed was set atthe factory
for optimum performance. Speed is not adjustable.
ENGINE ZONE CONTROL
ACAUTION: Federal regulations require an engine controlto be installed on this
lawn mower in order to minimize the risk
of blade contact injury.Do not under any circumstances attempt todefeat the functionof the operator control. The blade
turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower.
DRIVE CONTROL
Self-propelling is controlled by holding the operator presence control bar down to the handle and pushing the drive control Teverforward until it clicks;then releasing the lever.
Forward motionwill stop when the operator presence control bar is
released. To stop forward motion without stopping engine, release the operator presence control bar slightly until the drive control disengages. Hold
operator presence control bar down against handle to continue mowing
without self-propelling.
To keep drive control engaged when turningcomers, push down on handle
and lift front wheels off ground while turning lawn mower.
Drive
control
TO ADJUST CU'I-rlNG HEIGHT
Raise wheels for low cutand lower
wheels for high cut, adjust cuttingheight to suit your requirements. Medium
positionis best for most lawns.
TO change cutting height, squeeze adjuster lever toward wheel. Move
wheel up ordown to suityour require-
ments. Be sure all wheels are inthe same setting.
NOTE: Adjuster is properly positioned when plate tab insertsinto hole in lever.
Also. 9-pesition adjusters (if so equipped) allow lever to be positionedbetween the plate tabs.
LowerWheelsfor HighCut Plat_Ta_l,
RaiseWheels forLowCut Lever
TO CONVERT MOWER Yourlawnmowerwas shippedreadytobe
usedas a mulcher.Toconverttobegging : REAR BAGGING
Uft mar door ofthe lawn mower and place the grass catcherframe hooksonto the
doar pivct p_ns.
To convert tomulching ope_, remove grasscatcher and dose reardoor.
ACAUTION: Do not runyour lawn mower
without clipping deflector or approved grass catcher in place, Never attempt to operate the lawn mower with the rear
door removed or propped open.
Pivot " Rear Grass
catcher
handle
To engage Ddve control
drive control disengaged 7
Catcher frame hook
TO EMPTY GRASS CATCHER
1. Open door and lift up on grass catcher using the frame handle.
2. Remove grass catcher with clippings
from under tawn mower handle.
3. Empty clippingsfrom bag using both frame handle and bag handle.
NOTE: Do notdrag the bag when emptying; itwill cause unnecessary wear.
Grass
catcher
handle
Bag handle
BEFORE STARTING ENGINE
ADD OIL Your lawnmower is shipped without oil in
the engine. Engine holds 20 oz. of oil.
For type and grade ofoil to use, see
"ENGINE" in Maintenance section of this manual.
1. Be sure lawnmower is level and area around oilfill is clean.
2. Remove engine oft cap and fill to the full line on the dipstick. Pour oilslowly.
Do not over fill.
NOTE: Allow oilto settle down intoengine foraccurate reading. To read proper level, tighten engine oil cap, then remove itto
read the dipstick.
3. Reinstall engine oil cap and tighten.
Check oillevel before each use. Add
oil if needed. Fill to full line on dipstick.
Change the oil after every 25 hours of
operation or each season. You may
need to change the oil more often under dusty, dirty conditions.
ADD GASOLINE
Fillfuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. Do not mix oil with gaso-
line. Purchase fuel in quantities that can be used within 30 days to assure
fuel freshness.
AWARNING: Experience indicatesthat alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and formationof acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system shouldbe emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let it run untilthe fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructionsfor additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur. A CAUTION: Fill to bottom of gas tank filler neck. Do not ovedill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
filler cap
Engine oil cap
TO START ENGINE
NOTE: Due to protective coatings onthe
engine, a small amount ofsmoke may be
present during the initial use of the product and should be considered
normal.
I. TO start a cold engine, push primer
three (3) times before tryingto stad.
Use a firmpush, This step is not usually necessary when starting an engine which has already run for a
few minutes.
2. Hold operator presence control bar down to the handle.
3. Turn electric start key clockwiseto crank engine.
IMPORTANT:Do notcrank engine more
than five continous seconds between each time you try to start.Wait 5 to 10
seconds between each attempt.
1. To start engine using the auxiliary starter handle, follow the steps above. Exchange the use of the startkey for
starter handle. Pull starter handle quickly. Do not allow starter rope to
snap back.
TO STOP ENGINE
To stop engine, release operator presence controlbar.
NOTE: In cooler weather it may be necessary to repeat priming steps. In
warmer weather over primingmay cause flooding and engine will not start. If you
do flood engine wait a few minutes before attemptingto startand do not repeat priming steps.
MOWING TIPS
Under certainconditions, such as very tall grass, it may be necessary to raise
the height of cut to reduce pushing
effortand to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the
lawn mower over the area a second time.
For extremely heavy cuffing, reduce the
width of cut by overlapping previously cut path and mow slowly.
For better grass bagging and most
cuttingconditions, the engine speed should be set in the fast position.
When usinga rear discharge lawn
mower in moist, heavy grass, clumps of cut gross may not enter the grass catcher. Reduce ground speed (pushing speed) and/or run the lawn
mower over the area a second time.
If a trailof clippingsis lefton the right
side of a reardischarge mower, mow in a clockwise directionwith a small
overlap to collect the clippingson the next pass.
Pores incloth grass catchers can become filled with dirt and dust with
use and catchers will collect less grass.
To prevent this, regularly hose catcher off with water and let dry before using.
Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life.
MULCHING MOWING TIPS IMPORTANT: Forbestperformance,
keep mower housing free of built-up grass and trash. See "CLEANING" in the
Maintenance section of this manual.
The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall
onto the lawn they will disperse into the grass and notbe noticed. Also,the mulched grass will biodegrade quickly to provide nutdents for the lawn. Always mulch with your highest engine
(blade) speed as this will provide the best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the lawn mower
cutting height so that the lawn mower cuts off only the top one-third of the grass blades. If the lawn is overgrown
it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your
width of cut by overlapping previously cut path and mow slowly.
Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a
second cut, mow across or perpendicu-
larto thefirst cut path.
Change your cuttingpattern from week
to week. Mow north to south one week then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max 1/3
9
.A,NTENANCEBC.EDU'E
Check forLoose Fasteners _ I_ Clean/Inspect Grass Catcher
(if Equipped) I_ I/
MClean Lawn Mower I_ I/Clean Under Drive Cover
W IPower-PrOpelled Mowers) t_SCheck drive bel ulleys
(Powe r-Propell_lPMowers) V
R check/Sharp•n/ReplaceBlade r_'_
LubriCationChart ¥/ i/
Clean BatteP//ReChar_
Electric Start Mowers li/ 1/4
E Check Engine Oil Level t/
N Change Engine Oil t/l_t
Clean Air Filter I_ 2
Inspect Muffler
Clean or Replace Spark Plug f_
E Replace Air Filtar Paper Cadridge ItS=
t - Change mona often when opgralklgunde_ heavy loador in high ambkml I_111_alum$.
2 - Sarvk:emorl o_len_ operetlng In dirty or dustyconditions. 3 - Re_,uce blades mo,e often whim mowing in sandy =o_,
4 - Cha_e 48 hour_ atend of=e_
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does
notcover items that have been subjected
to operator abuse ornegligence. To
receive full value from the warranty, operator must maintain mower as
instructedin this manual. Some adjustments will need to be made periodicallyto properly maintain your
unit. All adjustments inthe Service and
Adjustments section of this manual
should be checked at least once each season.
Once a year, replace the spark plug,
clean or replace air filter element and check blade for wear. A new spark
plug and clean/new air filter element assures proper air-fuel mixture and
helps your engine run better and last
longer.
Follow the maintenance schedule in
this manual.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners. LUBRICATION Keep unit well lubricated (See "LUBRI-
CATION CHART').
(_) Handle bracket mounting pins door hinge (_) Spray lubricant (_) See "ENGINE" In Maintenance section.
IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous
tubricantswillattract dust and did that will shorten the life of the self-lubricat-
ing bearings. Ifyou feel they must be lubricated, use onlya dry, powdered
graphite type lubricantsparingly.
10
LUBRICATION CHART
(_) Wheeladjuster
eachwheel)
(_) Brake
spring
bracket
Rear
PRODUCT SPECIFICATIONS
ERIAL NUMBER:
DATE OF PURCHASE: GASOLINECAPACITY/TYPE: 1.5 QUARTS (UNLEADED REGULAR)
OIL'tYPE (API-SF-SJ): SAE 30 (ABOVE 32°F); SAE 5W-30 (BELOW 32°F OIL CAPACITY: 20 OUNCES
SPARK PLUG (GAP: .045") CHAMPION RESISTOR TYPE RJ19LM4 BLADE BOLTTORQUE: 35-40 FT. LBS.
The model and serial numbers will be found on a decal on the rear of the mower housing. Record both serial number and date of purchase inspace provided above
LAWN MOWER Alwaysobservesafetyruleswhen perform- ingany maintenance.
TIRES
Keeptiresfree ofgasoline,oil,or insect
contrelchernicalswhichcan harm rubber.
Awid stumps,stones,deed ruts,shaq3 objectsandotherhazardsthat maycause
_m damage.
BLADE CARE
For best results, mower blade mustbe
kept sharp. Replace bent or damaged blades.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark
plug and place wire where it cannot come incontact with spark plug.
2. Turn lawn mower on itsside. Make
sure air filter end carburetor are up.
3. Use a wood block between blade and
mower housingto prevent blade from
turning when removing blade bolt.
NOTE; Protectyour hands with gloves and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter-
clockwise.
5. Remove blade and attaching hard- ware (bolt, lock washer and hardened
washer).
NOTE: Remove the blade adapter and check the key inside hub of blade
adapter. The key must be in good condi- tionto work properly.Replace adapter if
damaged.
TO REPLACE BLADE
1. Position the blade adapter on the
engine crankshaft. Be sure key in adapter and crankshaft keyway are
aligned.
2. Position blade on the blade adapter aligningthe two (2) holes in the blade
with the raised lugs on the adapter.
3. Be sure the trailingedge of blade
(opposite sharp edge) is up toward the engine.
4. Install the blade bolt with the lock
washer and hardened washer into blade adapter and crankshaft.
5. Use block of wood between blade and lawn mower housing and tighten the
blade bolt, turning clockwise.
The recommended tightening torque is
35-40 ft. Ibe.
IMPORTANT: Blade bolt isgrade 8 heat
treated. TO SHARPEN BLADE
NOTE: We do notrecommend sharpen- ing blade - but if you do, be sure the
blade is balanced. Care should be taken to keep the blade
balanced. An unbalanced blade will cause eventual damage to lawn mower or engine.
The blade can be sharpened with a file
or on a grindingwheel. Do not attempt to sharpen while on the mower.
To check blade balance, drive a nail
intoa beam or wall. Leave about one inch ofthe straight nail exposed. Place
center hole of blade over the head of the nail. Ifblade is balanced, it should
remain in a horizontalposition. If either end of the blade moves downward, sharpen the heavy end until the blade
is balanced.
Crankshaft
Key_. _keyway
Blade
Blade shaft b_t
11 washer Trailing edge Blade adapter
GRASS CATCHER
The grass catcher may be hosed with water, but must be dry when used.
Check your grasscatcher often for
damage or deterioration. Through normaluse itwill wear. If catcher
needs replacing, replace only with a manufacturer approved replacement
catcher. Give the lawn mower model number when ordering.
DRIVE WHEELS Check front drive wheels each time
before you mow to be sure they move freely. The wheels not turning freely means trash, grass cuttings,etc. are inthe drive
wheel area and must be cleaned to free
drive wheels. If necessary to clean the ddve wheels,
check both front wheels.
1. Remove hubcaps, hairpin cotters and washers.
2. Remove wheels from wheel adjusters.
3. Remove any trash or grass cuttings
from inside the dust cover, pinionand/ or drive wheel gear teeth.
4. Put wheels back in place.
NOTE: If after cleaning, the drive wheels do not turn freely,contact a Sears or other qualified service center.
GEAR CASE
To keep your drive system working
properly, the gear case and area around the drive should be kept clean
and free oftrash build-up. Clean under
the drive cover twice a season.
The gear case is filled with lubricant to
the proper level at the factory. The only time the lubricant needs attention is if
service has been performed on the
gear case.
If lubricantis required, use only Texaco
Starplex Premium 1 Grease, Part No.
750369. Do not substitute.
ENGINE LUBRICATION
Use only high quality detergent oil rated withAPI service classificationSF-SJ.
Select the oil's SAE viscosity grade according to your expected operating temperature.
NOTE: Although multi-viscosityoils (5W30, 10W30 etc.) improvestarting in cold weather, these multi-viscosity oils wilt result in increased oil consumption when used above 32°F. Check your engine oi( level more frequently to avoid possible engine damage from running
low on oil. Change the oil after every 25 hoursof
operation or st least once a year if the
lawn mower is not used for 25 hoursin
one year.
Check the crankcase oil level before starting the engine and after each five (5)
hours of continuous use. -tighten oil plug securely each time you check the oil
level.
TO CHANGE ENGINE OIL NOTE: Before tippinglawn mower to
drain oil, drain fuel tank by running engine until fuel tank is empty.
1. Disconnect spark plug wire from spark
plug and place wire where itcannot come in contact with spark plug.
2. Remove engine oilcap; layaside on a
clean surface.
3. Tip lawn mower on its side as shown and drain oil into a suitable container.
Rock fawn mower back and forthto remove any oil trapped inside of engine.
4. Wipe off any spilled oil on lawn mower and on side of engine.
5. Fill engine with oil. (See "ADD OIL" in the Operation section ofthis manual.)
6. Reconnect spark plug wireto spark plug.
AIR FILTER Your engine will not runpropedy and may
be damaged by using a dirty air filter.
Replace the air filter every year or after every 100 hoursof operation, more often
if you mow in very dusty, dirty conditions. Do not wash air filter.
12
TO CHANGE AIR FILTER
1. Remove the air filterby turning clockwise to the stop and pull away
from collar.
2. Remove filter from inside of cover.
3. Clean the inside of the cover and the collar to remove any dirt aocumule-
tien.
4. Insert new filter into cover.
5. Put air filter cover and filter into collar
aligningthe tab with the slot.
6. Push in on cover and turn counter- clockwise to tighten.
Collar
Clip
Slot
Airfilter
Airfiltercover dock-wiseto tighten
Turn
clockwise
counter-
MUFFLER Inspect and replace corroded muffler as it
could create a fire hazard and/or dam-
age.
SPARK PLUG
Replace spark plugsat the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS" in Maintenance section of this manual.
CLEANING IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. Clean the undersideof
your mower after each use.
_;kCAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come incontact with the spark plug.
to
Clean the underside of your lawn
mower by scraping to remove build-up of grass and trash,
Clean engine often to keep trash from accumulating. A clogged engine runs
hotter and shortens engine life.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
We do not recommend using a garden
hose to clean lawn mower unless the electrical system, muffler, air filter and
Turn
carburetor are covered to keep water out. Water in engine can result in shortened engine life.
CLEAN UNDER DRIVE COVER
Clean under drive cover at least twice a season. Scrape underside ofcover with
putty knife or similartool to remove any build-up of trash or grass on underside of drive cover.
_CAUTION: Before performing any service or adjustments:
1. Release control bar and stop engine.
2. Make sure the blade and all moving
parts have completely stopped.
3. Disconnect spark plug wire from spark plug end place where it cannot come
in contactwith plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT" in
the Operation section of this manual.
REAR DEFLECTOR The rear deflector, attached between the
rear wheels of your mower, is provided to minimize the possibilitythat objects will
be thrown out ofthe rear of the mower into the operator mowingposition. Ifthe
deftsctor becomes damaged, it should be
replaced.
13
TOREMOVE/REPLACEDRIVEBELT
1. Removedrivecover.Removebelt
from geamese pulley by pushing
down on pulley and rollingbelt off it.
2. Turn lawn mower on itsside with air
filter and carburetor up.
3. Remove blade.
4. Remove debris shield.
5. Remove belt from engine pulley on
crankshaft.
6. Install new belt by reveming above steps.
7. Always use factory approved belt to assure fit and long life.
Drive
cover Belt
TO ADJUST HANDLE The upper handle may be adjusted to
four (4) differentheight positions.
1. Loosen both handle knobs only
enough to allow the upper handle to pivot to the desired adjustment position.
2. Tighten both handle knobs securely.
TO ASSEMBLE GRASS CATCHER
1.Put grass catcher frame into grass bag with rigid part of bag on the bottom. Make sure theframe handle is outside
of the bag top.
2. Slip vinylbindings over frame. NOTE: Ifvinyl bindingsare too stiff,hold
them inwarm water for a few minutes. If
bag gets wet, letit dry before using. ACAUTION: Do not runyour lawn
mower without clippingdallector or approved grass catcher in place. Never attempt to operate the lawn mower with
the rear door removed or propped open.
Ca_ frame
handle
opening
ENGINE ENGINE SPEED
Your engine speed has been factory set.
Do not attempt to increase engine speed or it may resultin personal injury. If you believe that the engine is running too fast or too slow,take your lawn mower to a
Sears or other qualified service center for
repair and adjustment.
Handle knob
CARBURETOR
Your carburetor has a non-adjustable
fixed main jetfor mixturecontrol. If your
engine does not operate propedy due to
suspected carburetor problems, take
your lawn mower to a Sears or other
qualified service center for repair and/or
adjustment. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you thinkthe engine-governed high speed needs adjusting,contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.
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