Owner's Manual
JCRRFTSMRWI
6.75 HORSEPOWER
21" REAR DISCHARGE
POWER PROPELLED
ROTARY LAWN MOWER
Model No.
917.378431
• Safety
• Assembly
• Operation
• Maintenance
• Espa_ol
• Repalr Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.corrVcraffsman
Warranty ................................................. 2 Product Specifications .......................... 11
Safety Rules ........................................ 2-4 Service and Adjustments................. 13-14
Assembly ............................................. 4-5 Storage ............................................ 15-16
Operation ............................................. 6-9 Troubleshooting .............................. 16-17
Maintenance Schedule ........................ 10 Repair Parts ..................................... 35-43
Maintenance .................................... 10-13 Parts Ordering ........................ Back Cover
LIMITED'I3NO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated,and tuned up according to the operating and maintenance instructions in
the owner's manual, Sears will repairfree of charge any defect in material or workman-
ship.
If this Craftsman Lawn Mower is used for commemial or rental purposes, this warranty
applies foronly 90 days from the date of purchase.
This Warranty does not cover:
• Expendable items which become worn duringnormal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
• Repairs necessary because of operator abuse or negligence, includingbent
crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returningthe Craftsman power mower to the nearest
Sears Service Centar/Departmant in the United States. This warranty applies only
while this productis in use in the UnitedStates.
This Warranty gives you specific legal rights, and you may also have other rightswhich
varyfrom state to state.
Sears, Roebuck and Co., D/817 WA, Hoftman Estates, Illinois60179
IMPORTANT= This cutting machine is cepabte of amputating hands and feet and
throwingobjects. Failure to observe the following safety instructionscouldresult in
serious injuryor death.
I. GENERAL OPERATION
• Read, understand, and follow all
instructionson the machine and in the
manual(s) before starting. Be thor-
oughly familiar with the controls and
the proper use of the machine before
starting.
• Do not put hands or feet near or under
rotatingparts. Keep clear of the
discharge opening at atl times.
• Only allow responsibte individuals,
who are familiar with the instructions,to
operate the machine.
• Clear the area of objects such as
rocks,toys, wire,bones, sticks, etc.,
which could be picked up and thrown
by the blade.
• Be sure the area isclear of other
people before mowing. Stop machine if
anyone enters the area.
• Do not operate the mower when
barefoot or weadng open sandals.
Always wear substantial foot wear.
• Do not pullmower backwards unless
absolutely necessary, Always look
down and behind before and while
moving backwards.
• Do not operate the mower without
proper guards, plates, grass catcher or
other safety protectivedevices in place.
• See manufacturer's instructionsfor
proper operation and installation of
accessories. Only use accessories
approved by the manufacturer.
• Stop the blade(s) when crossing gravel
drives, walks, or roads.
• Stop the engine (motor) whenever you
leave the equipment, before cleaning
the mower or uncloggingthe chute.
• Shut the engine (motor) off and wait
untilthe blade comes to complete stop
before removing grass catcher.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while
under the influence of alcoholor drugs.
• Never operate machine in wet grass.
Always be sure of your footing: keep a
firm hold on the handle and walk; never
run.
• Disengage the self-propeUed mecha-
nism or drive clutch on mowers so
equipped before startingthe engine
(motor).
• If the equipment shouldstart tovibrate
abnormally, stop the engine (motor)
and check immediately for the cause.
Vibration is generally a warning of
trouble.
• Always wear safety goggles or safety
glasses with side shields when
operating mower.
IL SLOPE OPERATION
Slopes are a major factor related to slip
and fail accidents which can result in
severe injury.All slopes require extra
caution. If you feel uneasy on a slope, do
notmow it.
DO:
• Mow across the face of slopes: never
up and down. Exercise extreme caution
when changing direction on slopes.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT=
• Do not trim near drop-offs, ditches or
embankments. The operator could lose
footing or balance.
• Do not tdm excessively steep slopes.
• Do not mowon wet grass. Reduced
footing could cause slipping.
Ill.CHILDREN
Tragic accidents can occur if the operator
isnot alert to the presence of children.
Childrenare often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children outof the trimmingarea
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and while walking backwards,
look behind and down for small
children.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
- Use only an approved container.
-Never remove gas cap or add fuel
with the engine running.Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Never make adjustments or repairs with
the engine (motor) running. Disconnect
the spark plug wire, and keep the wire
away from the plug to prevent acciden-
tal starting.
• Keep nuts and belts, especially blade
attachment belts, tight and keep
equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never attempt to make wheel height
adjustments while the engine (motor) is
running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicingthem.
• Do notchange the engine governor
setting or overspeed the engine.
ALook for this symbol to point out
importantsafety precautions. It means
CAUTION!!t BECOMEALERT!t! YOUR
SAFETY IS INVOLVED.
A CAUTION: In orderto prevent
accidental startingwhen setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contactspark
plug.
&WARNING: Engine exhaust, some of its
_,WARNING: Battery posts,terminals and
related accessories contain lead and lead
compounds, chemicals known to the State
of California to cause cancer and birth
defects or other reproductive harm. Wash
hands after handling.
_, CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine has
stopped. To avoid severe burns on
contact, stay away fromthese areas.
constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other
reproductive harm.
These accessories were available when this lawn mower was produced. They are not
shipped with your mower. They are also available at most Sears retailoutlets and
service centers. Most Sears stores can also order repair partsfor you, when you
provide the model number of your lawn mower. Some of these accessories may not
apply to your lawn mower.
LAWN MOWER PERFORMANCE
CUPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS MULCHER KITS STABILIZER
GRASS CATCHERS GRASS CATCHERS
FOR FOR
REAR DISCHARGE SIDE DISCHARGE
LAWN MOWERS LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS AIR FILTERS SPARK PLUGS
BELTS BLADES BLADE ADAPTERS WHEELS ENGINE OIL
Read these instructions and this manual
in its entirety before you attempt to
assemble or operate your new lawn
mower.
IMPORTANT: This lawn mower is
shippedWITHOUT OIL OR GASOLINE in
the engine.
4
GAS CANS
Your new lawn mower has been as-
sembled at the factory withthe exception
of those parts leftunassembled for
shipping purposes. All parts such as nuts,
washers, bolts, etc., necessary to com-
plete the assembly have been placed in
the parts bag. To ensure safe and proper
operationof your lawn mower, all parts
and hardware you assemble must be
tightened securely. Use the correcttools
as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with
mower.
2. Cut down two end corners of carton
and lay end panel down flat.
3. Remove all packing materials except
padding between upper and lower
handle and padding holding operator
presence control bar to upper handle.
4. Roll lawn mower out of carton and
check carton thorougly for additional
loose pads.
HOW TO SET UP YOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as notto pinchor damage control cables.
1. Raise handles until lower handle
section locks into prace in mowing
position.
2. Remove protective padding, raise
upper handle section into place on
lower handle and tighten both handle
knobs.
3. Remove handle padding holding
operator presence control bar to
upper handle.
Your lawn mower handle can be adjusted
for yourmowing comfort. Refer to "AD-
JUST HANDLE" in the Service and
Adjustmentssection of this manual.
Operator
con_'olbar
TO INSTALL A'I'I'ACHM ENTS
Your lawn mower was shipped ready to
be used as a mulcher. To convert mower
to bagging, see "TO CONVERT MOWER"
in the Operation section of this manual.
TO PREPARE BA'I'rERY
NOTE: Yourbattery must be charged
before you can start your lawn mower.
1. Disconnect engine battery connector
(male) from battery connector (female)
2. Connect battery charger connector
(male) to battery connector (female).
3. Plug battery charger into 110 volt A.C.
outlet.
4. Leave battery charger connected for
24 hours before starling your engine
forthe first time.
5. After charging, connect engine
connector (male) to battery connector
(female).
Your engine has an integral alternatorfor
partial charging. Connect your battery
charger to charge battery as required.
IMPORTANT: The engine alternator will
not charge a discharged battery.
At theend ofthe mowingseason the
battery should be charged for 48 hoursto
protect the battery duringwinter storage.
ACAUTION: Always disconnect the
engine connector (male) from the battery
connector (female) to prevent accidental
starting when transperting or storing your
lawn mower after the season.
Charger connector Battery connector
Liftu
Mowing
position
Lowerhandle
Engine connector (male) Battery charger
5
KNOWYOURLAWNMOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR
LAWN MOWER. Compare the illustrationswith your lawn mower to familiarize yourself
with the locationof various controls and adjustments. Save this manual for future
reference.
These symbols may appear on your lawn mower or In literature supplied with the
product, Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
presence control her
Engine zone
control
start switch
Auxlfiary
starter handle
Gasoline cap
Air filter
Engine oilcap
with
Primer
Muffler
Ddve cover
Housin
IMPORTANT: This lawn mower is shipped _Wheel adjuster
WITHOUT OIL OR GASOLINE in the engine (on eachwheel)
MEETS CPSC SAFETY REQUIREMENTS
Sears rotarywalk-behind power lawn mowers conformto the safety standards of the
American National Standards Instituteand the U.S. Consumer Product Safety Commis-
sion. The blade turns when the engine is running.
Operator presence control bar - must
be held down to the handle to start the
engine. Release to stop the engine,
Key start switch- used for starting the
engine,
Auxiliary starter handle - used for
starting the engine.
Primer - pumps additional fuel from the
carburetor to the cylinderfor use when
starting a cold engine.
Drive control lever - used to engage
power-propelled forward motion of lawn
mower,
6
Theoperationofany lawn
mower can result in foreign
objects thrown into the
eyes, which can result in
severe eye damage.
Always wear safety glasses or eye
shields while operating your lawn mower
or performing any adjustments or repairs.
We recommend a wide vision safety
mask over spectacles or standard safety
glasses.
HOW TO USEYOUR LAWN MOWER
ENGINE SPEED
The engine speed was set atthe factory
for optimum performance. Speed is not
adjustable.
ENGINE ZONE CONTROL
ACAUTION: Federal regulations require
an engine controlto be installed on this
lawn mower in order to minimize the risk
of blade contact injury.Do not under any
circumstances attempt todefeat the
functionof the operator control. The blade
turns when the engine is running.
• Your lawn mower is equipped with an
operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start
and operate the lawn mower.
DRIVE CONTROL
• Self-propelling is controlled by holding
the operator presence control bar down
to the handle and pushing the drive
control Teverforward until it clicks;then
releasing the lever.
• Forward motionwill stop when the
operator presence control bar is
released. To stop forward motion
without stopping engine, release the
operator presence control bar slightly
until the drive control disengages. Hold
operator presence control bar down
against handle to continue mowing
without self-propelling.
• To keep drive control engaged when
turningcomers, push down on handle
and lift front wheels off ground while
turning lawn mower.
Drive
control
TO ADJUST CU'I-rlNG HEIGHT
Raise wheels for low cutand lower
wheels for high cut, adjust cuttingheight
to suit your requirements. Medium
positionis best for most lawns.
• TO change cutting height, squeeze
adjuster lever toward wheel. Move
wheel up ordown to suityour require-
ments. Be sure all wheels are inthe
same setting.
NOTE: Adjuster is properly positioned
when plate tab insertsinto hole in lever.
Also. 9-pesition adjusters (if so equipped)
allow lever to be positionedbetween the
plate tabs.
LowerWheelsfor HighCut Plat_Ta_l,
RaiseWheels forLowCut Lever
TO CONVERT MOWER
Yourlawnmowerwas shippedreadytobe
usedas a mulcher.Toconverttobegging :
REAR BAGGING
• Uft mar door ofthe lawn mower and place
the grass catcherframe hooksonto the
doar pivct p_ns.
• To convert tomulching ope_, remove
grasscatcher and dose reardoor.
ACAUTION: Do not runyour lawn mower
without clipping deflector or approved
grass catcher in place, Never attempt to
operate the lawn mower with the rear
door removed or propped open.
Pivot " Rear Grass
catcher
handle
To engage Ddve control
drive control disengaged 7
Catcher frame hook
TO EMPTY GRASS CATCHER
1. Open door and lift up on grass catcher
using the frame handle.
2. Remove grass catcher with clippings
from under tawn mower handle.
3. Empty clippingsfrom bag using both
frame handle and bag handle.
NOTE: Do notdrag the bag when
emptying; itwill cause unnecessary wear.
Grass
catcher
handle
Bag
handle
BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in
the engine. Engine holds 20 oz. of oil.
For type and grade ofoil to use, see
"ENGINE" in Maintenance section of this
manual.
1. Be sure lawnmower is level and area
around oilfill is clean.
2. Remove engine oft cap and fill to the
full line on the dipstick. Pour oilslowly.
Do not over fill.
NOTE: Allow oilto settle down intoengine
foraccurate reading. To read proper level,
tighten engine oil cap, then remove itto
read the dipstick.
3. Reinstall engine oil cap and tighten.
• Check oillevel before each use. Add
oil if needed. Fill to full line on dipstick.
• Change the oil after every 25 hours of
operation or each season. You may
need to change the oil more often
under dusty, dirty conditions.
ADD GASOLINE
• Fillfuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. Do not mix oil with gaso-
line. Purchase fuel in quantities that
can be used within 30 days to assure
fuel freshness.
AWARNING: Experience indicatesthat
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formationof acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system shouldbe
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run untilthe fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructionsfor
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
A CAUTION: Fill to bottom of gas tank
filler neck. Do not ovedill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
filler cap
Engine
oil cap
TO START ENGINE
NOTE: Due to protective coatings onthe
engine, a small amount ofsmoke may be
present during the initial use of the
product and should be considered
normal.
I. TO start a cold engine, push primer
three (3) times before tryingto stad.
Use a firmpush, This step is not
usually necessary when starting an
engine which has already run for a
few minutes.
2. Hold operator presence control bar
down to the handle.
3. Turn electric start key clockwiseto
crank engine.
IMPORTANT:Do notcrank engine more
than five continous seconds between
each time you try to start.Wait 5 to 10
seconds between each attempt.
1. To start engine using the auxiliary
starter handle, follow the steps above.
Exchange the use of the startkey for
starter handle. Pull starter handle
quickly. Do not allow starter rope to
snap back.
TO STOP ENGINE
To stop engine, release operator
presence controlbar.
NOTE: In cooler weather it may be
necessary to repeat priming steps. In
warmer weather over primingmay cause
flooding and engine will not start. If you
do flood engine wait a few minutes before
attemptingto startand do not repeat
priming steps.
MOWING TIPS
• Under certainconditions, such as very
tall grass, it may be necessary to raise
the height of cut to reduce pushing
effortand to keep from overloading the
engine and leaving clumps of grass
clippings. It may also be necessary to
reduce ground speed and/or run the
lawn mower over the area a second
time.
• For extremely heavy cuffing, reduce the
width of cut by overlapping previously
cut path and mow slowly.
• For better grass bagging and most
cuttingconditions, the engine speed
should be set in the fast position.
• When usinga rear discharge lawn
mower in moist, heavy grass, clumps of
cut gross may not enter the grass
catcher. Reduce ground speed
(pushing speed) and/or run the lawn
mower over the area a second time.
• If a trailof clippingsis lefton the right
side of a reardischarge mower, mow in
a clockwise directionwith a small
overlap to collect the clippingson the
next pass.
• Pores incloth grass catchers can
become filled with dirt and dust with
use and catchers will collect less grass.
To prevent this, regularly hose catcher
off with water and let dry before using.
• Keep top of engine around starter clear
and clean of grass clippings and chaff.
This will help engine air flow and
extend engine life.
MULCHING MOWING TIPS
IMPORTANT: Forbestperformance,
keep mower housing free of built-up
grass and trash. See "CLEANING" in the
Maintenance section of this manual.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and notbe noticed. Also,the
mulched grass will biodegrade quickly
to provide nutdents for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.
• For best results, adjust the lawn mower
cutting height so that the lawn mower
cuts off only the top one-third of the
grass blades. If the lawn is overgrown
it will be necessary to raise the height
of cut to reduce pushing effort and to
keep from overloading the engine and
leaving clumps of mulched grass. For
extremely heavy mulching, reduce your
width of cut by overlapping previously
cut path and mow slowly.
• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
larto thefirst cut path.
• Change your cuttingpattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max 1/3
9
.A,NTENANCEBC.EDU'E
Check forLoose Fasteners _ I_
Clean/Inspect Grass Catcher
(if Equipped) I_ I/
MClean Lawn Mower I_ I/Clean Under Drive Cover
W IPower-PrOpelled Mowers) t_SCheck drive bel ulleys
(Powe r-Propell_lPMowers) V
R check/Sharp•n/ReplaceBlade r_'_
LubriCationChart ¥/ i/
Clean BatteP//ReChar_
Electric Start Mowers li/ 1/4
E Check Engine Oil Level t/
N Change Engine Oil t/l_t
Clean Air Filter I_ 2
Inspect Muffler
Clean or Replace Spark Plug f_
E Replace Air Filtar Paper Cadridge ItS=
t - Change mona often when opgralklgunde_• heavy loador in high ambkml I_111_alum$.
2 - Sarvk:emorl o_len_ operetlng In dirty or dustyconditions.
3 - Re_,uce blades mo,e often whim mowing in sandy =o_,
4 - Cha_e 48 hour_ atend of=e_
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does
notcover items that have been subjected
to operator abuse ornegligence. To
receive full value from the warranty,
operator must maintain mower as
instructedin this manual.
Some adjustments will need to be made
periodicallyto properly maintain your
unit.
All adjustments inthe Service and
Adjustments section of this manual
should be checked at least once each
season.
• Once a year, replace the spark plug,
clean or replace air filter element and
check blade for wear. A new spark
plug and clean/new air filter element
assures proper air-fuel mixture and
helps your engine run better and last
longer.
• Follow the maintenance schedule in
this manual.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See "LUBRI-
CATION CHART').
(_) Handle bracket mounting pins door hinge
(_) Spray lubricant
(_) See "ENGINE" In Maintenance section.
IMPORTANT: Do not oil or grease
plastic wheel bearings. Viscous
tubricantswillattract dust and did that
will shorten the life of the self-lubricat-
ing bearings. Ifyou feel they must be
lubricated, use onlya dry, powdered
graphite type lubricantsparingly.
10
LUBRICATION CHART
(_) Wheeladjuster
eachwheel)
(_) Brake
spring
bracket
Rear
PRODUCT SPECIFICATIONS
ERIAL NUMBER:
DATE OF PURCHASE:
GASOLINECAPACITY/TYPE: 1.5 QUARTS (UNLEADED REGULAR)
OIL'tYPE (API-SF-SJ): SAE 30 (ABOVE 32°F); SAE 5W-30 (BELOW 32°F
OIL CAPACITY: 20 OUNCES
SPARK PLUG (GAP: .045") CHAMPION RESISTOR TYPE RJ19LM4
BLADE BOLTTORQUE: 35-40 FT. LBS.
The model and serial numbers will be found on a decal on the rear of the mower
housing. Record both serial number and date of purchase inspace provided above
LAWN MOWER
Alwaysobservesafetyruleswhen perform-
ingany maintenance.
TIRES
• Keeptiresfree ofgasoline,oil,or insect
contrelchernicalswhichcan harm rubber.
• Awid stumps,stones,deed ruts,shaq3
objectsandotherhazardsthat maycause
_m damage.
BLADE CARE
For best results, mower blade mustbe
kept sharp. Replace bent or damaged
blades.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark
plug and place wire where it cannot
come incontact with spark plug.
2. Turn lawn mower on itsside. Make
sure air filter end carburetor are up.
3. Use a wood block between blade and
mower housingto prevent blade from
turning when removing blade bolt.
NOTE; Protectyour hands with gloves
and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter-
clockwise.
5. Remove blade and attaching hard-
ware (bolt, lock washer and hardened
washer).
NOTE: Remove the blade adapter and
check the key inside hub of blade
adapter. The key must be in good condi-
tionto work properly.Replace adapter if
damaged.
TO REPLACE BLADE
1. Position the blade adapter on the
engine crankshaft. Be sure key in
adapter and crankshaft keyway are
aligned.
2. Position blade on the blade adapter
aligningthe two (2) holes in the blade
with the raised lugs on the adapter.
3. Be sure the trailingedge of blade
(opposite sharp edge) is up toward
the engine.
4. Install the blade bolt with the lock
washer and hardened washer into
blade adapter and crankshaft.
5. Use block of wood between blade and
lawn mower housing and tighten the
blade bolt, turning clockwise.
• The recommended tightening torque is
35-40 ft. Ibe.
IMPORTANT: Blade bolt isgrade 8 heat
treated.
TO SHARPEN BLADE
NOTE: We do notrecommend sharpen-
ing blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause eventual damage to lawn mower
or engine.
• The blade can be sharpened with a file
or on a grindingwheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, drive a nail
intoa beam or wall. Leave about one
inch ofthe straight nail exposed. Place
center hole of blade over the head of
the nail. Ifblade is balanced, it should
remain in a horizontalposition. If either
end of the blade moves downward,
sharpen the heavy end until the blade
is balanced.
Crankshaft
Key_. _keyway
Blade
Blade shaft
b_t
11 washer Trailing edge Blade adapter
GRASS CATCHER
• The grass catcher may be hosed with
water, but must be dry when used.
• Check your grasscatcher often for
damage or deterioration. Through
normaluse itwill wear. If catcher
needs replacing, replace only with a
manufacturer approved replacement
catcher. Give the lawn mower model
number when ordering.
DRIVE WHEELS
Check front drive wheels each time
before you mow to be sure they move
freely.
The wheels not turning freely means
trash, grass cuttings,etc. are inthe drive
wheel area and must be cleaned to free
drive wheels.
If necessary to clean the ddve wheels,
check both front wheels.
1. Remove hubcaps, hairpin cotters and
washers.
2. Remove wheels from wheel adjusters.
3. Remove any trash or grass cuttings
from inside the dust cover, pinionand/
or drive wheel gear teeth.
4. Put wheels back in place.
NOTE: If after cleaning, the drive wheels
do not turn freely,contact a Sears or other
qualified service center.
GEAR CASE
• To keep your drive system working
properly, the gear case and area
around the drive should be kept clean
and free oftrash build-up. Clean under
the drive cover twice a season.
• The gear case is filled with lubricant to
the proper level at the factory. The only
time the lubricant needs attention is if
service has been performed on the
gear case.
• If lubricantis required, use only Texaco
Starplex Premium 1 Grease, Part No.
750369. Do not substitute.
ENGINE
LUBRICATION
Use only high quality detergent oil rated
withAPI service classificationSF-SJ.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
NOTE: Although multi-viscosityoils
(5W30, 10W30 etc.) improvestarting in
cold weather, these multi-viscosity oils
wilt result in increased oil consumption
when used above 32°F. Check your
engine oi( level more frequently to avoid
possible engine damage from running
low on oil.
Change the oil after every 25 hoursof
operation or st least once a year if the
lawn mower is not used for 25 hoursin
one year.
Check the crankcase oil level before
starting the engine and after each five (5)
hours of continuous use. -tighten oil plug
securely each time you check the oil
level.
TO CHANGE ENGINE OIL
NOTE: Before tippinglawn mower to
drain oil, drain fuel tank by running
engine until fuel tank is empty.
1. Disconnect spark plug wire from spark
plug and place wire where itcannot
come in contact with spark plug.
2. Remove engine oilcap; layaside on a
clean surface.
3. Tip lawn mower on its side as shown
and drain oil into a suitable container.
Rock fawn mower back and forthto
remove any oil trapped inside of
engine.
4. Wipe off any spilled oil on lawn mower
and on side of engine.
5. Fill engine with oil. (See "ADD OIL" in
the Operation section ofthis manual.)
6. Reconnect spark plug wireto spark
plug.
AIR FILTER
Your engine will not runpropedy and may
be damaged by using a dirty air filter.
Replace the air filter every year or after
every 100 hoursof operation, more often
if you mow in very dusty, dirty conditions.
Do not wash air filter.
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TO CHANGE AIR FILTER
1. Remove the air filterby turning
clockwise to the stop and pull away
from collar.
2. Remove filter from inside of cover.
3. Clean the inside of the cover and the
collar to remove any dirt aocumule-
tien.
4. Insert new filter into cover.
5. Put air filter cover and filter into collar
aligningthe tab with the slot.
6. Push in on cover and turn counter-
clockwise to tighten.
Collar
Clip
Slot
Airfilter
Airfiltercover dock-wiseto tighten
Turn
clockwise
counter-
MUFFLER
Inspect and replace corroded muffler as it
could create a fire hazard and/or dam-
age.
SPARK PLUG
Replace spark plugsat the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
in Maintenance section of this manual.
CLEANING
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean the undersideof
your mower after each use.
_;kCAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come incontact with the spark
plug.
to
• Clean the underside of your lawn
mower by scraping to remove build-up
of grass and trash,
• Clean engine often to keep trash from
accumulating. A clogged engine runs
hotter and shortens engine life.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• We do not recommend using a garden
hose to clean lawn mower unless the
electrical system, muffler, air filter and
Turn
carburetor are covered to keep water
out. Water in engine can result in
shortened engine life.
CLEAN UNDER DRIVE COVER
Clean under drive cover at least twice a
season. Scrape underside ofcover with
putty knife or similartool to remove any
build-up of trash or grass on underside of
drive cover.
_CAUTION: Before performing any
service or adjustments:
1. Release control bar and stop engine.
2. Make sure the blade and all moving
parts have completely stopped.
3. Disconnect spark plug wire from spark
plug end place where it cannot come
in contactwith plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT" in
the Operation section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the
rear wheels of your mower, is provided to
minimize the possibilitythat objects will
be thrown out ofthe rear of the mower
into the operator mowingposition. Ifthe
deftsctor becomes damaged, it should be
replaced.
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TOREMOVE/REPLACEDRIVEBELT
1. Removedrivecover.Removebelt
from geamese pulley by pushing
down on pulley and rollingbelt off it.
2. Turn lawn mower on itsside with air
filter and carburetor up.
3. Remove blade.
4. Remove debris shield.
5. Remove belt from engine pulley on
crankshaft.
6. Install new belt by reveming above
steps.
7. Always use factory approved belt to
assure fit and long life.
Drive
cover Belt
TO ADJUST HANDLE
The upper handle may be adjusted to
four (4) differentheight positions.
1. Loosen both handle knobs only
enough to allow the upper handle to
pivot to the desired adjustment
position.
2. Tighten both handle knobs securely.
TO ASSEMBLE GRASS CATCHER
1.Put grass catcher frame into grass bag
with rigid part of bag on the bottom.
Make sure theframe handle is outside
of the bag top.
2. Slip vinylbindings over frame.
NOTE: Ifvinyl bindingsare too stiff,hold
them inwarm water for a few minutes. If
bag gets wet, letit dry before using.
ACAUTION: Do not runyour lawn
mower without clippingdallector or
approved grass catcher in place. Never
attempt to operate the lawn mower with
the rear door removed or propped open.
Ca_
frame
handle
opening
ENGINE
ENGINE SPEED
Your engine speed has been factory set.
Do not attempt to increase engine speed
or it may resultin personal injury. If you
believe that the engine is running too fast
or too slow,take your lawn mower to a
Sears or other qualified service center for
repair and adjustment.
Handle knob
CARBURETOR
Your carburetor has a non-adjustable
fixed main jetfor mixturecontrol. If your
engine does not operate propedy due to
suspected carburetor problems, take
your lawn mower to a Sears or other
qualified service center for repair and/or
adjustment.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you thinkthe
engine-governed high speed needs
adjusting,contact a Sears or other
qualified service center, which has
proper equipment and experience to
make any necessary adjustments.
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