Craftsman 917378421 Owner’s Manual

Owner's Manual
6.75 HORSEPOWER 21" REAR DISCHARGE
POWER PROPELLED
ROTARYLAWN MOWER
Model No. 917,378421
Safety
Operation
Maintenance
EspaSol
Repair Parts
CAUTION: Read and followall Safety Rules and Instructions
before operatingthisequipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Cmftsrnan website: www.sears.com/cmflsman
Warranty ................................................. 2 Product Specifications.......................... 11
Safety Rules ........................................ 2.4 San'ice and Adjustments................. 14-15
Assembly ................................................ 5 Storage ............................................ 15-16
Operation ............................................. 6-9 Troubleshooting .............................. 17-18
Maintenance Schedule ........................ 10 Repair Parts..................................... 35°43
Maintenance .................................... 10-13 Parts Ordedng ........................ Back Cover
LIMITED TWOYEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of pumhase, when this Craftsman Lawn Mower is maintained,
lubdcated, and tuned up according to the operating and maintenance instructionsin the owner's manual, Sears will repair free of charge any defect in matedal or workman-
ship.
Ifthis Craftsman Lawn Mower is used for commercial or rental purposes, thiswarranty appliesfor only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn dudng normal use, such as rotary mower blades, blade adapters, beks, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshaftsand the failure to maintain the equipment according to the Instructions
contained in the owner's manual.
Warranty service is available by returningthe Craftsman power mower to the nearest Sears Service Center/Department inthe United States. This warranty applies only
while this productis in use in the United States. This Warranty gives you specific legal rights, and you may also have other dghts which
vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, Illinois60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwingobjects. Failure to observe the following safety instructionscould resultin sedous injury or death.
I.GENERAL OPERATION
Read, understand, and follow all
instructionson the machine and in the manual(s) before starting. Be thor-
oughly familiar with the controls and the proper use of the machine before starting.
Do not put hands or feet near or under rotating parts. Keep clear of the
discharge opening at all times.
Only allow responsible individuals,
who are familiar with the instructions, to
operate the machine.
Clear the area of objects such as recks, toys, wire, bones, sticks, etc.,
which could be picked up and thrown
by the blade.
Be sure the area is clear of other
people before mowing. Stop machine it anyone enters the area.
Do not operate the mower when
barefoot or weadng open sandals. Always wear substantialfoot wear.
Do not pull mower backwards unless
absolutely necessary. Always look down and behind before and while
moving backwards.
Do not operate the mower without
proper guards, plates, grass catcher or other safety protective devices in place.
Sea manufacturer's instructions for proper operation and installationof
accessories. Only use acoessodes approved by the manufacturer.
2
Stop the blade(s) when crossing gravel
drives, walks, or roads.
Stop the engine (motor) whenever you leave the equipment, before cleaning
the mower or uncloggingthe chute.
Shut the engine (motor) offand wait untilthe blade comes to complete stop
before removing grass catcher.
Mow only in daylightor good artificial light.
Do not operate the machine while
under the influence of alcohol or drugs.
Never operate machine in wet grass.
Alwaysbe sure ofyour footing: keep a
firm hold on the handle and walk; never
run.
Disengage the serf-propelled mecha-
nismor ddve clutch on mowers so equipped before starting the engine
(motor).
If the equipment should startto vibrate
abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of
trouble.
Always wear safety goggles or safety
glasses with side shields when operating mower.
II. SLOPE OPERATION Slopes are a major factor related to slip
and fall accidents which can result in severe injury. Allslopes require extra
caution. If youfeel uneasy on a slope, do not mow it.
DO:
Mow acrossthe face of slopes: never
up end down. Exercise extreme caution when changing direction on slopes.
Remove obstacles such as rocks, tree
limbs,etc.
Watch forholes, ruts,or bumps.Tall grass can hide obstacles.
DO NOT:
Do nottdm near drop-offs, ditchesor
embankments. The operator could lose footing or balance.
Do nottdm excessively steep slopes.
Do not mow on wet grass. Reduced footing could cause slipping.
IlL CHILDREN Tragic accidents can occur if the operator
is notalert to the presence of children. Children are often attracted to the
machine and the mowing activity.Never assume that children will remain where
you last saw them.
Keep childrenout of the tdmming area and under the watchful care ofanother
responsible adult.
Be alert and turn machine off if children enter the area.
Before and while walking backwards, look behind and down for small
children.
Never allow children to operate the machine.
Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running.Allow
engine to coolbefore refueling. Do
not smoke.
-Never refuelthe machine indoors.
-Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Never make adjustments or repairs with
the engine (motor)running. Disconnect the spark plugwire, and keep the wire away from the plug to prevent acciden- tal starting.
Keep nuts and belts, especially blade attachment belts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debds build-up. Clean oil or fuel spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never attempt to make wheel height
adjustments while the engine (motor) is running.
Grass catcher components are subject
to wear, damage, and detedoratien, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicingthem.
Do not change the engine governor setting or overspeed the engine.
3
ALook for this symbol to point out
importantsafety precautions. It means CAUTIONI!! BECOME ALERTIII YOUR SAFETY IS INVOLVED.
£WARNING: Engine exhaust, some of its
constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birthdefects or other
A CAUTION: In order to prevent
reproductive harm.
accidental starting when setting up, transporting, adjusting or making repairs,
always disconnect spark plug wire and place wire where it cannot contact spark
plug,
CAUTION: Muffierand other engine
parts become extremely hot dudng operation and remain hot after engine has
stopped. To avoid severe burns on contact, stay away from these areas.
AWARNING: Battery posts, terminals and
related accassodes contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birthdefects orother reprodustJveharm. Wash hands after handling.
These accessories were available when this lawn mower was produced.They are not shipped with your mower. They are also available at most Sears retail outlets and service centers. Most Sears stores can also order repair partsfor you, when you provide the model number of your lawn mower. Some of these accessories may not
apply to your lawn mower.
LAWN MOWER PERFORMANCE
FOR REAR DISCHARGE LAWN MOWERS MULCHER KITS STABIUZER
REAR D]SCHARGE SIDE DISCHARGE
LAWN MOWERS LAWN MOWERS
GAS CANS
LAWN MOWER MAINTENANCE
MUFFLERS AIR ALTERS SPARK PLUGS
BELTS BLADES BLADE ADAPTERS WHEELS ENGINE OIL
4
Readtheseinstructionsandthismanual initsentiretybeforeyouattempt to
assemble or operate your new lawn mower.
IMPORTANT: This lawn mower is shippedWITHOUT OiL OR GASOLINE in the engine.
Your new lawn mower has boon as- sembled at the factory with the exception
of those parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to com-
plete the assembly have boon placed in
the parts bag. To ensure safe and proper
operationof your lawn mower, all parts and hardware you assemble must be
tightened securely. Use the correct tools as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM CARTON
1. Remove loose parts included with mower.
2. Cut down two end comers of carton and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle.
4. Rolllawn mower out of carton and check carton thorouglyfor additional
loose parts.
HOWTO SET UPYOUR LAWN MOWER
TO UNFOLD HANDLE IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise handles until lower handle section locks into place in mowing
position.
2. Remove protective padding, raise upper handle section into place on lower handle and tighten both handle
knobs.
3. Remove handle padding holding operator presence control bar to
upper handle.
Your lawn mower handle can be adjusted
foryour mowingcomfort. Refer to "AD-
JUST HANDLE" in the Service and Adjustmentssection ofthis manual.
control bar
Lift L
position
Lower handle
TO INSTALL AI"rACHMENTS
Your lawn mower was shipped ready to be used as a mulcher. To convert mower
to bagging, see "TO CONVERT MOWER" in the Operation section of this manual.
5
KNOWYOUR LAWN MOWER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
LAWN MOWER. Compare the illustrationswithyour lawn mower to familiarize yourseff withthe location of various controls and adjustments. Save this manual for future
reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Enginezone controlcable
lever
Starterhandle
knob
Gasoline cap
G
Airfiller
Pdmer
Engine oil cap w/di
Muffler
Dr_e cover
Housir
Wheel a_uster
IMPORTANT: This lawn mower is shipped
(on eachwhe_)
WITHOUT OIL OR GASOLINE inthe engine. MEETS CPSC SAFETY REQUIREMENTS
Sears rotarywalk-behind power lawn mowers conform to the safety standards of the Amedcan National Standards Institute and the U.S. Consumer Product Safety Commis-
sion. The blade turns when the engine is running. Operator presence control bar - must Starter handle - used for starting engine.
be held down to the handle to start the Drive control lever - used to engage engine. Release to stop the engine, power-propelled forward motion of lawn Primer - pumps additional fuel from the mower.
carburetor to the cylinderfor use when starting a cold engine. 6
Theoperationofanylawn
mowerconresultinforeign objectsthrownintothe
eyes,whichcon resultin
severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performingany adjustments or repairs.
We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOWTO USEYOUR LAWN MOWER ENGINE SPEED
The engine speed was set at the factory for optimum performance. Speed is not
adjustable.
ENGINE ZONE CONTROL _,CAUTION: Federal regulations require
an engine controlto be installed on this lawn mower in order to minimize the risk
of blade contact injury.Do notunder any circumstancesattempt to defeat the functionof the operator control.The blade turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which
requires the operator to be positioned behind the lawn mower handle to start
and operate the lawn mower.
DRIVE CONTROL
Self-propelling is controlled by holding the operator presence control her down to the handle and pushing the drive control lever forward until it clicks;then
releasing the lever.
Forward motion will stop when the
operator presence control bar is
released. To stop forward motion withoutstopping engine, release the
operator presence control bar slightly until the ddve control disengages. Hold operator presence control bar down against handle to continue mowing without self-propelling.
To keep drive control engaged when
turning comers, push down on handle end liftfront wheels off groundwhile turning lawn mower.
Operatorpresencecontrolbar
Ddve
control
TO ADJUST CU'rFING HEIGHT Raise wheels for low cut and lower
wheels for high cut, adjust cutting height to suit your requirements. Medium position is best for most lawns.
To change cutting height, squeeze adjuster lever toward wheel. Move wheel up or down to suit your require-
ments. Be sure ell wheels are in the same setting.
NOTE: Adjusteris propedy positioned when plate tab inserts intohole in lever.
Also, 9-posiiton adjusters (if so equipped) allow laver to be positioned between the plate tabs.
LowerWheelsfor HighCut r_e Tab_
RaiseWheelsfor LowCut Lever
TO CONVERT MOWER Yourlawn mowerwas shippedreadyto be
ussdas amulcher.Toconverttohegging: REAR BAGGING
Liftreardoor ofthe iswn mower and place thegrasscatcherframe hooksontothe doorpivotpk_.s.
To conve_to mulchingopera,on, remove grassc_cher and dose rear door.
ACAUTION: Do not run your lawn mower
without clippingdeflector or approved
grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.
pivot " Rear Grass
catcher
_. handle
-\
Catcherframe
To engage Drive control drive control disengaged 7
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the frame handle.
2. Remove grass catcher with clippings
from under lawn mower handle.
3. Empty clippingsfrom bag using both frame handle and bag handle.
NOTE: Do not drag the bag when emptying; itwill cause unnecessary wear.
Grass
frame
handle
Bag
I
BEFORE STARTING ENGINE
ADD OIL Your lawnmower is shipped without oil in
the engine. Engine holds 20 oz. of oil.
Fortype and grade ofoil to use, see =ENGINE" in Maintenance section ofthis
manual.
1. Be sure lawnmower is level and area around oil fillis clean.
2. Remove engine oil cap and fill to the full line on the dipstick. Pour oil slowly.
Do notover fill.
NOTE: Allow oilto settle down into engine for accurate reading. To read proper level, tighten engine oilcap, then remove it to
read the dipstick.
3. Reinstall engine oil cap and tighten.
Check oil level before each use. Add
oil if needed. Fillto full line on dipstick.
Change the oil after every 25 hours of operation or each season. You may
need to change the oil more often under dusty, dirty conditions.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline w_tha minimum of 87 octane. Do not mix oil with gaso- line. Pumhase fuel in quantities that
can be used within 30 days to assure
fuel freshness.
_WARNING: Experience indicates that
alcohol blended fuels (called gasohel or using ethanol or methanol) can attract moisture which leads to separation and
formation of acids dudngstorage. Acidic gas can damage the fuel system of an
engine while in storage. To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run untilthe fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructionsfor additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
_, CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe offany
spilled oil or fuel. Do not store, spillor
use gasoline near an open flame.
Engine oil cap
TO START ENGINE NOTE: Due to protective coatingson the
engine, a small amount of smoke may be present during the initialuse of the product and should be considered
normal.
1. To start a cold engine, push primer
three (3) times before trying tostart.
Use a firm push. This step isnot
usually necessary when starting an engine which has already run for a
few minutes.
2. Hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter rope to snap back.
8
TO STOP ENGINE
To stop engine, release operator presence control bar.
NOTE: In cooler weather it may be necessary to repeut priming steps. In warmer weather over pdming may cause
floodingand engine will not start. If you do floodengine, wait a few minutes
before attempting to start and do not
repeat pdming steps.
MOWINGTIPS
Under certain conditions,such as very tall grass, it may be necessary to raise
the height of cutto reduce pushing
effortand to keep from ovedoedlng the engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the
lawn mower over the area a second time.
For extremely heavy cutting, reducethe
width of cut by overlapping previously cut path and mow slowly.
For better grass bagging and most
cutting conditions,the engine speed should be set in the fast position.
When using a rear discharge lawn
mower in moist, heavy grass, clumps of cut grassmay not enter the grass catcher. Reduce ground speed (pushing speed) and/or run the lawn
mower over the area a second time.
If a trail of clippingsis lefton the right side of a rear discharge mower, mow in a clockwise direction with a small
ovedap to collect the clippings on the next pass.
Pores incloth grass catchers can become filled with dirt and dust with
use and catchers will collectless grass. To prevent this, regulady hose catcher off with water and let dry before using.
Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and
extend engine life.
MULCHING MOWINGTIPS IMPORTANT: For bestperformance,
keep mower housing free of built-up grass and trash. See =CLEANING" in the
Maintenance section of this manual.
The special mulching blade will racut the grass clippings many times and reduce them in size so that as they fall onto the lawn they willdisperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to providenutdents for the lawn.
Always mulch with your highest engine
(blade) speed as this will providethe best recutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
eady afternoon, At this Ume the grass has dded and the newly cut area will
not be exposed to the direct sun.
For best results, adjust the lawn mower
cutting height sothat the lawn mower cuts off onlythe top one-third of the
grass blades. If the lawn is overgrown itwill be necessary to raise the height
ofcut to reduce pushingeffort end to keep from overloading the engine and leaving dumps of mulched grass. For extremely heavy mulching, reduce your width of cut by ovedapping previously cut path and mow slowly.
Certain types of grass and grass
conditionsmay require that an area be mulched a second time to completely hide the clippings. When doing a
second cut, mow across or perpendicu- lar tothe first cut path.
Change your cutting pattern from week
to week. Mow north to south one week then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
9
.A,NTE" NCESC.EDULE "
EO E V'OE
Check for Loose Fasteners Ii/ kJ Clean/Inspect Grass Catcher
(IfEquIpped_ _/ I,/ I,/
;leanLawnMower k/ !
CleanUnderDriveCover <Power-PropelledMowers) l#/
Checkdrive ulleys
Power.p ropel_]PMowe rs)hew b/
R ChecldSharpen/Replace Blade 1_3
Lubrication Chart l/ I/
Clean Batteri/Rechar
E Check Engine 011Lever fl/
N Change Engine Oil 11/1,,1
Clean Air Filter IJ 2
IN Inspact Muffler
Clean or Replace Spark Plug
E Replace AirFilter Paper Cartridge if=
1 oCt_r_e moreone__ operat_g unders heavy bad or inhigh a,T2:_er_ternpetatumL 2 * Ser,/k_ mon_oftmnW_mtopmatingin dirtyordusty coqditlons,
3 - Rep_c6_ rnon,o_n wi_n mow_g_sar_ysea,
4 - CP_ge 48 houm atend _ aeuon.
GENERAL RECOMMENDATIONS The warranty on this lawn mower does
notcover items that have been subjected
to operator abuse or negligence. To
receivefull value from the warranty, operator must maintain mower as
instructedin this manual. Some adjustments will need to be made periodicallyto properly maintain your
unit. All adjustments inthe Service and
Adjustmentssection of this manual should be checked at least once each
season.
Once a year, replace the spark plug, clean or replace air filter element and check blade for wear. A new spark plug and clean/new air filter element
assure proper air-fuel mixture and help your engine run better and last longer.
Follow the maintenance schedule in this manual.
BEFORE EACH USE
1. Check engine oil level.
2. Checkfor loose fasteners.
LUBRICATION Keep unit well lubricated (See "LUBRI-
CATION CHART").
10
(_) Wheeladjuster
I (_ Brake I bracket
Handle bracket mounting pins door hinge
Spray lubricant
@
See "ENGINE" In Maintenance section.
IMPORTANT: Do notoil or grease plastic wheel bearings. Viscous
lubricants will attract dust and dirt that will shorten the life of the saif-lubdcat-
lag bearings. If you feel they mustbe lubricated,use only a dry, powdered
graphite type lubricant sparingly.
ERVICE DATES
LUBRICATION CHART
oneachwheel)
spring
(_ Rear
PRODUCTSPECIFICATIONS
SERIALNUMBER:
DATEOFPURCHASE:
3ASOLINE CAPACITY/TYPE: 1,5 QUARTS UNLEADED REGULAR DILTYPE (API-SF-SJ): SAE 30 (ABOVE 32°F); SAE 5W-30 (BELOW 32°F
OIL CAPACITY: 20 OZS. SPARK PLUG (GAP: .045") CHAMPION RESISTOR TYPE RJ19LM4
BLADE BOLTTORQUE: 35-40 FT. LBS.
The model and sedal numbers will be found on a decal attached to the rear ofthe lawn mower housing.Record both serial number and date of purchase in space
provided above.
LAWN MOWER Always observe safety roles when
performing any maintenance.
TIRES
Keep tires free of gasoline, oil, or insect control chemicals which can harm
robber.
Avoid stumps, stones,deep ruts, sharp
objects and other hazards that may cause tire damage.
BLADE CARE For best results,mower blade must be
kept sharp. Replace bent or damaged blades.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with spark plug.
2. Turn lawn mower on its side. Make
sure air filter and carburetor are up.
3. Use a wood block between blade and mower housingto prevent blade from
fuming when removing blade bolt.
NOTE= Protect your hands with gloves and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter- clockwise.
5. Remove blade and attaching hard- wars (bolt, lock washer and hardened washer),
NOTE: Remove the blade adapter and check the key inside hub of blade
adapter. The key must be in good condi- tionto work properly. Replace adapter if damaged.
TO REPLACE BLADE
1. Position the blade adapter on the engine crankshaft, Be sure key in
adapter and crankshaft keyway are
aligned.
2. Position blade on the blade adapter aligningthe two (2) holes in the blade
with the raised lugs on the adapter.
3. Be sure the trailing edge of blade (opposite sharp edge) is up toward
the engine.
4, Install the blade bolt with the lock
washer and hardened washer into blade adapter and crankshaft.
5. Use block of wood between blade and lawn mower housing and tighten the
blade bolt, turning clockwise.
The recommended tighteningtorque is
35-40 ft. Ibs.
IMPORTANT: Blade bolt isgrade 8 heat
treated.
Crankshaft
/ keyway
Blade
Blade shaft
bolt
washer Trailing edge Blade adapter
11
TO SHARPEN BLADE NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will
cause eventual damage to lawn mower or engine,
The blade can be sharpened with a file or on a gdnding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, drive a nail intoa beam or wall. Leave about one
inch ofthe straight nail exposed. Place center hole of blade over the head of
the nail. If blade is balanced, it should
remain in a horizontal position. If either
end of the blade moves downward, sharpen the heavy end until the blade
is balanced.
GRASS CATCHER
The grass catcher may be hosed with water, but must be dry when used.
Check yourgrass catcher often for damage or detedoration. Through
normal use it will wear. If catcher needs replacing, replace only with a
manufacturer approved replacement catcher. Give the lawn mower model
number when ordering.
DRIVE WHEELS Check front drive wheels each time
before you mow to be sure they move
freely.
The wheels not turningfreely means trash, grass cuttings,etc. are inthe ddve
wheel area and must be cleaned to free ddve wheels.
If necessaryto clean the ddve wheels,
check both front wheels.
1. Remove hubcaps, hairpincotters and
washers.
2. Remove wheels from wheel adjusters.
3. Remove any trash or grass cuttings
from inside the dust cover, pinion and/
or ddve wheel gear teeth.
4. Put wheels back in place. NOTE: If after cleaning, the drive wheels do notturn freely,contact a Sears or other qualified service center.
GEAR CASE
To keep your drive system working
properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under
the drive cover twice a season.
The gear case is filled with lubricantto
the proper level at the factory. The only time the lubricantneeds attention is if
service has been performed on the gear case.
If lubricant is required,use onlyTexaco
Starplax Premium 1 Grease, Part No.
750369. Do not subst'dute.
ENGINE
LUBRICATION Use only high quality detergent oil rated
with API service classificationSF-SJ.
Select the oil's SAE viscositygrade according to your expected operating temperature.
NOTE: Although multi-viscosityoils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils
will result in increased oil consumption
when used above 32°R Check your
engine oillevel more frequently to avoid possible engine damage from running
low on oil. Change the oil after every 25 hours of
operation or at least once a year if the lawn mower is not used for 25 hours in
one year.
Check the crankcasealllevelbefore startingtheengineand aftereach five(5)
hours of continuous use.Tighten oil plug securely each time you check the oil
level.
12
TO CHANGE ENGINE OIL NOTE: Before tipping lawn mower to
drain oil, drainfuel tank by running
engine until fuel tank is empty.
1. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with spark plug.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip lawn mower on its side as shown and drain oil into a suitable container.
Rook lawn mower back and forth to remove any oil trapped inside of
engine.
4. Wipe off any spilled oil on lawn mower and on side of engine.
5. Fill engine with oil. (See =ADD OIL" in
the Operation section of this manual.)
6. Reconnect spark plug wire to spark
plug.
Container
AIR FILTER Your engine will not run properly and may
be damaged by using a dirty air filter. Replace the air filter every 100 hours of operation or every season, whichever
occurs first. Service air cleaner more often in under dustyconditions. Do not
wash air filter. TO CHANGE AIR FILTER
1. Remove the air filter byturning clockwise to the stop and pull away
from collar.
2. Remove filterfrom inside of cover.
3. Clean the inside ofthe cover and the
collar to remove any dirt accumula-
tion.
4. Insert new filter into cover.
5. Put air filter cover and filter intocollar
aligningthe tab with the slot.
6. Push in on cover and turn counter-
clockwise to tighten.
Collar
Turn
clockwise
Clip
Slot
Airtitter"
Turn
Air filter cover
clockwise to tighten
counter-
MUFFLER
Inspect and replace corroded muffler as it
could create a fire hazard and/or dam-
age. SPARK PLUG
Replace spark plugs at the beginning of each mowing season or after every 100
hours of operation, whichever occurs first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS" in Maintenance section of this manual.
CLEANING IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. Clean the underside of
your mower after each use.
i,CAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contactwith the spark
plug.
Clean the underside of your lawn mower by scraping to remove build-up of grass and trash.
Clean engine often to keep trash from accumulating. A clogged engine runs hotter and shortens engine life.
Keep finished surfases and wheels free of all gasoline, oil, etc.
° We do not recommend usinga garden
hose to clean lawn mower unlessthe electrical system, muffler, air filterand
carburetor are covered to keep water out. Water in engine can result in shortened engine life.
CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a
season. Scrape underside of cover with puttyknife or similar tool to remove any build-upof trash or grass on underside of
drive cover.
to
13
_,CAUTION: Before performingany
service or adjustments:
1. Release control bar and stop engine.
2. Make sure the blade and all moving
parts have completely stopped.
3. Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug.
LAWN MOWER
TO ADJUST CLrt'rlNG HEIGHT
See '3"0 ADJUST CU'I-I'ING HEIGHT" in the Operation section ofthis manual.
REAR DEFLECTOR
The rear deflector, attached between the
rear wheels of your mower, is provided to
minimize the possibilitythat objects will
be thrown out of the rear of the mower intothe operator mowing position. If the
deflector becomes damaged, it should be replaced.
TO REMOVE/REPLACE DRIVE BELT
1. Remove drive cover. Remove belt
from gearcase pulley by pushing down on pulleyand rollingbolt off it.
2. Turn lawn mower on its side with air
filter and carburetor up.
3. Remove blade.
4. Remove debds shield.
5. Remove belt from engine pulley on crankshaft.
6. Install new belt by reversing above steps.
7. Always use factory approved belt to assure fit and long life.
TO ADJUST HANDLE
The upper handle may be adjusted to
four (4) different height positions.
1, Loosen both handle knobs only
enough to allow the upper handle to pivot to the desired adjustment
position.
2. Tighten both handle knobs securely.
Handle
Knob
Handle Knob
Dl_vo cover Belt
Push
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