Craftsman 917378411 Owner’s Manual

Owner's Manual
ICRRFTSMRN®I
6.75 HORSEPOWER
21" REAR DISCHARGE
POWER PROPELLED
ROTARY LAWN MOWER
Model No.
917.378411
Assembly
Operation
Maintenance
Espa_ol
Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: wwwsears corn/craftsman
Warranty ................................................. 2
Safety Rules ........................................ 2-4
Assembly ................................................ 5
Operation ............................................. 6-9
Maintenance Schedule ........................ 10
Maintenance .................................... 10-13
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workman-
ship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest Sears Service Center/Department in the United States. This warranty applies only
while this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, Illinois 60179
Product Specifications .......................... 11
Service and Adjustments ................. 14-15
Storage ............................................ 15-16
Troubleshooting .............................. 17-18
Repair Parts ..................................... 35-43
Parts Ordering ........................ Back Cover
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
I. GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the
manual(s) before starting. Be thor- oughly familiar with the controls and
the proper use of the machine before starting.
Do not put hands or feet near or under
rotating pads. Keep clear of the discharge opening at all times,
Only allow responsible individuals, who are familiar with the instructions, to
operate the machine.
Clear the area of objects such as
rocks, toys, wire, bones, sticks, etc.,
which could be picked up and thrown
by the blade.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Do not operate the mower when barefoot or wearing open sandals,
Always wear substantial foot wear.
Do not pull mower backwards unless absolutely necessary. Always look
down and behind before and while
moving backwards.
Do not operate the mower without proper guards, plates, grass catcher or
other safety protective devices in place.
See manufacturer's instructions for
proper operation and installation of accessories. Only use accessories
approved by the manufacturer.
2
Stoptheblade(s)whencrossinggravel drives,walks,orroads.
Stoptheengine(motor)wheneveryou
leavetheequipment,beforecleaning
themoweroruncloggingthechute.
Shuttheengine(motor)offand wait
until the blade comes to complete stop before removing grass catcher.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Never operate machine in wet grass. Always be sure of your footing: keep a firm hold on the handle and walk; never
run.
Disengage the self-propelled mecha-
nism or drive clutch on mowers so equipped before starting the engine
(motor).
If the equipment should start to vibrate abnormally, stop the engine (motor)
and check immediately for the cause. Vibration is generally a warning of
trouble.
Always wear safety goggles or safety glasses with side shields when
operating mower.
II. SLOPE OPERATION Slopes are a major factor related to slip
and fall accidents which can result in severe injury. All slopes require extra
caution. If you feel uneasy on a slope, do not mow it.
DO:
Mow across the face of slopes: never up and down. Exercise extreme caution
when changing direction on slopes.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or embankments. The operator could lose
footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced footing could cause slipping.
II1.CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity, Never assume that children will remain where
you last saw them.
Keep children out of the trimming area
and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and while walking backwards, look behind and down for small children.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
-Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed area.
Never make adjustments or repairs with the engine (motor) running. Disconnect
the spark plug wire, and keep the wire
away from the plug to prevent acciden- tal starting.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never attempt to make wheel height
adjustments while the engine (motor) is
running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended pads, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Do not change the engine governor setting or overspeed the engine.
3
ALook for this symbol to point out
important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
_WARNING: Engine exhaust, some of its constituents, and certain vehicle
components contain or emit chemicals known to the State of California to cause
cancer and birth defects or other
A CAUTION: In order to prevent
reproductive harm.
accidental starting when setting up, transporting, adjusting or making repairs,
always disconnect spark plug wire and place wire where it cannot contact spark plug.
CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine has stopped. To avoid severe burns on
contact, stay away from these areas.
AWARNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Sears retail outlets and
service centers. Most Sears stores can also order repair parts for you, when you provide the model number of your lawn mower. Some of these accessories may not
apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
FOR
_ GRASS CATCHERS
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
CELTS BLADES
MULCHER KITS
FOR
SlOE DISCHARGE
GRASS CATCHERS
LAWN MOWERS
AIR FILTERS
BLADE ADAPTERS WHEELS
4
STAalLIZER
GAS CANS
SPARK PLUGS
ENGINE OIL
Read these instructions and this manual in its entirety before you attempl to
assemble or operate your new lawn mower. IMPORTANT: This lawn mower is
shipped WITHOUT OIL OR GASOLINE in the engine. Your new lawn mower has been as-
sembled at the factory with the exception of those parts left unassembled for shipping purposes. All parts such as nuts,
washers, bolts, etc., necessary to com- plete the assembly have been placed in
the parts bag. To ensure safe and proper operation of your lawn mower, all parts
and hardware you assemble must be
tightened securely. Use Ihe correct tools as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with mower.
2. Cut down two end corners of carton and lay end panel down flat.
3. Remove all packing materials except
padding between upper and lower handle and padding holding operator
presence control bar Io upper handle.
4. Roll lawn mower out of carton and
check carton thorougly for additional loose parts,
HOWTO SET UPYOUR LAWN MOWER
TO UNFOLD HANDLE IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise handles until lower handle
section locks into place in mowing position.
2. Remove protective padding, raise upper handle section into place on
lower handle and tighten both handle knobs.
3. Remove handle padding holding operator presence control bar to
upper handle.
Your lawn mower handle can be adjusted for your mowing comfort. Refer to "AD-
JUST HANDLE" in the Service and
Adjustments section of this manual.
Operator p control bar
.iff up
Lift L
Mowing
position
Lower handle
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be used as a mulcher. To convert mower
to bagging, see "TO CONVERT MOWER" in the Operation section of this manual.
5
KNOWYOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER, Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments, Save this manual for future
reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Operator presence control bar
Engine zone
control cable
lever
Starter handle Handle knob
Gasoline cap
Grass
Air filter
Primer
Engine
Muffler
Drive cover
Housing
IMPORTANT: This lawn mower is shipped
Wheel adjuster (on each wheel)
WITHOUT OIL OR GASOLINE in the engine.
MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards institute and lhe U.S. Consumer Product Safety Commis-
sion, The blade turns when the engine is running. Operator presence control bar - must Starter handle - used for starting engine.
be held down to the handle to start the Drive control lever - used to engage engine. Release to stop the engine, power-propelled forward motion of lawn Primer - pumps additional fuel from the mower.
carburetor to the cylinder for use when
starting a cold engine. 6
The operation of any lawn
mower can result in foreign objects thrown into the
eyes, which can result in severe eye damage.
Always wear safety glasses or eye
shields while operating your lawn mower
or performing any adjustments or repairs. We recommend a wide vision safety
mask over spectacles or standard safety glasses.
HOWTO USEYOUR LAWN MOWER ENGINE SPEED
The engine speed was set at the factory
for optimum performance. Speed is not adjustable. ENGINE ZONE CONTROL
_I,CAUTION: Federal regulations require an engine control to be installed on this
_awn mower in order to minimize the risk of blade contact injury. Do not under any
circumstances attempt to defeat the function of the operator control.The blade
turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which
requires the operator to be positioned behind the lawn mower handle to start
and operate the lawn mower.
DRIVE CONTROL
Self-propelling is controlled by holding the operator presence control bar clown
to the handle and pushing the drive
control lever forward until it clicks; then releasing the lever.
Forward motion will stop when the
operator presence control bar is released. To stop forward motion
without stopping engine, release the operator presence control bar slightly
until the drive control disengages. Hold operator presence control bar down
against handle to continue mowing without self-propelling.
To keep drive control engaged when
turning corners, push down on handle and liftfront wheels off ground While
turning lawn mower.
Operator presence controlbar
Drive
control
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower wheels for high cut, adjust cutting height
to suit your requirements. Medium
position is best for most lawns.
To change cutting height, squeeze
adjuster lever toward wheel. Move
wheel up or down to suit your require-
ments. Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the plate tabs.
Lower Wheels for High Cut Plate Tab
Raise Wheels for LowCut Lever
TOCONVERT MOWER
Yourlawnmowerwasshippedreadyto be usedas a mulcher.Toconverttobagging:
REARBAGGING
Liftreardoorofthelawnmowerandplace
thegrasscatcherframehooksontothe doorpivotpins.
To converttomulchingopera[_on,remove
grasscatcherandclosereardoor.
_CAUTION: Do not runyourlawnmower withoutclippingdeflectoror approved
grasscatcherinplace.Never attemptto operatethe lawn mowerwiththe rear
doorremovedor proppedopen,
Pivot pins Rear Grass
Catcher
catcher
handle
\\ \_\
To engage Drive control
drivecontrol disengaged 7
TOEMPTYGRASSCATCHER
1. Lift up on grass catcher using the frame handle.
2. Remove grass catcher with clippings
from under lawn mower handle.
3. Empty clippings from bag using both
frame handle and bag handle.
NOTE: Do not drag the bag when
emptying; it will cause unnecessary wear.
/
Grass
frame handle
Bag handle
I
BEFORE STARTING ENGINE ADD OIL Your lawnmower is shipped without oil in
the engine. Engine holds 20 oz. of oil.
For type and grade of oil to use, see
"ENGINE" in Maintenance section of this
manual.
1. Be sure lawnmower is level and area around oil fill is clean.
2. Remove engine oil cap and fill to the full line on the dipstick. Pour oil slowly.
Do not over fill.
NOTE: Allow oil to setlle down into engine for accurate reading. To read proper level,
tighten engine oil cap, then remove it to read the dipstick.
3. Reinstall engine oil cap and tighten.
Check oil level before each use. Add oil if needed. Fill to full line on dipstick.
Change the oil after every 25 hours of operation or each season. You may
need to change the oil more often under dusty, dirty conditions.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. Do not mix oil with gaso-
line. Purchase fuel in quantities that can be used within 30 days to assure
fuel freshness.
AWARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
,_, CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
Engine oil cap
TO START ENGINE
NOTE: Due to protective coatings on the engine, a small amount of smoke may be
present during the initial use of the product and should be considered normal.
1. To start a cold engine, push primer three (3) times before trying to start. Use a firm push. This step is not
usually necessary when starting an engine which has already run for a
few minutes.
2. Hold operator presence control bar down to the handle and pull starter
handle quickly. Do not allow starter rope to snap back.
Gasoline filler cap
TO STOP ENGINE
To stop engine, release operator
presence control bar. NOTE: In cooler weather it may be necessary to repeat priming steps. In
warmer weather over priming may cause flooding and engine will not start. If you
do flood engine, wait a few minutes
before attempting to start and do not repeat priming steps.
MOWINGTIPS
Under certain conditions, such as very tall grass, it may be necessary to raise
the height of cut to reduce pushing
effort and to keep from overloading the
engine and leaving clumps of grass
clippings. It may also be necessary to
reduce ground speed and/or run the lawn mower over the area a second
time.
For extremely heavy cutting, reduce the width of cut by overlapping previously
cut path and mow slowly.
For better grass bagging and most cutting conditions, the engine speed
should be set in the fast position.
When using a rear discharge lawn
mower in moist, heavy grass, clumps of
cut grass may not enter the grass catcher. Reduce ground speed
(pushing speed) and/or run the lawn
mower over the area a second time.
If a trail of clippings is left on the right side of a rear discharge mower, mow in
a clockwise direction with a small overlap to collect the clippings on the
next pass.
Pores in cloth grass catchers can become filled with dirt and dust with
use and catchers will collect less grass.
To prevent this, regularly hose catcher off with water and let dry before using.
Keep top of engine around starter clear and clean of grass clippings and chaff.
This will help engine air flow and extend engine life.
MULCHING MOWINGTIPS IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. See "CLEANING" in the
Maintenance section of this manual.
The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and net be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed as this will provide the
best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn is the
early afternoon. At thistime the grass has dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades. If the lawn is overgrown it will be necessary to raise the height
of cut to reduce pushing effort and to keep from overloading the engine and
leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut by overlapping previously
cut path and mow slowly.
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a
second cut, mow across or perpendicu- lar to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting
and graining of the lawn.
,.hi
_A
--1 Max 1/3
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE REGULAR SERVICE
Check for Loose Fasteners
Clean/Inspect Grass Calcher
(If Equipped) _Ctean Lawn Mower Clean Under Drive Cover
Power-Propelled Mowers)
Check drive belt/pulleys (Power-Propelled Mowers)
ChecklSharpen/Replace Blade
Lubrication Chart Clean Battery/nechar e
Electric Stad Mowers_
;heck En[}ine Oil Level Change Engine Oil
Clean Air Filter
Inspect Muffler Clean or Replace Spark Plug Replace Air Filter Paper Cartridge
1. Char_ge more often when operating under a heavy load or in high arnt_ien_ temperatures 2 Service mole otten when operating in dirty or dusly condJliorls
3 - Replace brad,S more often when mowing irt sandy soil.
4. Charge 48 hours at er=d Of seasot_
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does
not cover items that have been subjected
to operator abuse or negligence. To
receive full value from the warranty,
operator must maintain mower as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
unit. All adjustments in the Service and
Adjustments section of this manual should be checked at least once each season.
Once a year, replace the spark plug, clean or replace air filter element and
check blade for wear. A new spark plug and clean/new air filter element
assure proper air-fuel mixture and help your engine run better and last longer.
Follow the maintenance schedule in this manual.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
LUBRICATION
Keep unit well rubricated (See "LUI_RI-
CATION CHART").
-_ ' , ,
v'
10
(_) Handle bracket mounting pins door hinge (_) Spray lubricant (_) See "ENGINE" in Maintenance section.
IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous
lubricants will attract dust and dirt that will shorten the life of the self-lubricat-
ing bearings. If you feel they must be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
;ERVICE DATES
v'
_3
v" v'
v'2
v'
v"
v'2
LUBRICATION CHART
(_ Wheeladjuster
r
(_) Brake
spring
bracket
Engine oil
(!) Rear
PRODUCT SPECIFICATIONS
SERIALNUMBER: DATE OF PURCHASE:
GASOLINE CAPACITY/TYPE: OILTYPE (API-SF-SJ):
OIL CAPACITY:
SPARK PLUG (GAP: .045") BLADE BOLT TORQUE:
1.5 QUARTS UNLEADED REGULAR SAE 30 (ABOVE 32°F); SAE 5W-30 (BELOW 32°F
2O OZS.
CHAMPION RESISTOR TYPE RJ19LM4 35-40 FT. LBS.
The model and serial numbers will be found on a decal attached to the rear of the lawn mower housing.Record both serial number and date of purchase in space
provided above.
LAWN MOWER
Always observe safety rules when performing any maintenance. TIRES
Keep tires free of gasoline, oil, or insect control chemicars which can harm
rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.
BLADE CARE For best results, mower blade must be
kept sharp. Replace bent or damaged blades.
TO REMOVE BLADE
1, Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with spark plug.
2. Turn lawn mower on its side. Make
sure air filter and carburetor are up.
TO REPLACE BLADE
1. Position the blade adapter on the engine crankshaft. Be sure key in
adapter and crankshaft keyway are aligned.
2. Position blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter.
3. Be sure the trailing edge of blade
(opposite sharp edge) is up toward the engine.
4. Install the blade bort with the lock washer and hardened washer into
blade adapter and crankshaft.
5. Use block of wood between blade and
lawn mower housing and tighten the blade bolt, turning clockwise.
The recommended tightening torque is
35-40 ft. Ibs.
IMPORTANT: Blade bolt is grade 8 heat
treated.
3. Use a wood block between blade and Blade mower housing to prevent blade from Key_
turning when removing blade bolt.
NOTE: Protect your hands with gloves Blade and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter- clockwise.
5. Remove blade and attaching hard- ware (bolt, lock washer and hardened
washer).
NOTE: Remove the blade adapter and Blade
check the key inside hub of blade bolt
adapter. The key must be in good condi-
Hardened
washer Trailingedge Blade adapter tion to work properly. Replace adapter if damaged.
Crankshaft
' keyway
\\
\ ; .'rank
shaft
11
TO SHARPEN BLADE
NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the
blade is balanced. Care should be taken to keep the blade
balanced. An unbalanced blade will cause eventual damage to lawn mower or engine.
The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, drive a nail into a beam or wall, Leave about one
inch of the straight nail exposed. Place center hole of blade over the head of
the nail. If blade is balanced, it should
remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade
is balanced.
GRASS CATCHER
The grass catcher may be hosed with water, but must be dry when used.
Check your grass catcher often for
damage or deterioration. Through normal use it will wear. If catcher
needs replacing, replace only with a manufacturer approved replacement
catcher. Give the lawn mower model
number when ordering.
DRIVE WHEELS
Check front drive wheels each time
before you mow to be sure they move
freely. The wheels not turning freely means
trash, grass cuttings, etc. are in the drive wheel area and must be cleaned to free
drive wheels. If necessary to clean the drive wheels,
check both front wheels.
1. Remove hubcaps, hairpin cotters and washers.
2. Remove wheels from wheel adjusters.
3. Remove any trash or grass cuttings from inside the dust cover, pinion and/ or drive wheel gear teeth.
4, Put wheels back in place. NOTE: If after cleaning, the drive wheels
do not turn freely, contact a Sears or other qualified service center.
GEAR CASE
To keep your drive system working properly, the gear case and area
around the drive should be kept clean and free of trash build-up. Clean under the drive cover twice a season.
The gear case is filled with lubricant to the proper level at the factory. The only
time the lubricant needs attention is if
service has been performed on the gear case.
If lubricant is required, use only Texaco Starplex Premium 1 Grease, Part No.
750369. Do not substitute.
ENGINE
LUBRICATION
Use only high quality detergent oil rated with API service classification SF-SJ.
Select the oil's SAE viscosity grade according to your expected operating
temperature.
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cord weather, these multi-viscosity oils
will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least once a year if the lawn mower is not used for 25 hours in
one year. Check the crankcase oil level before
starting the engine and after each five (5) hours of continuous use. Tighten oil plug
securely each time you check the oil bevel,
12
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to drain oil, drain fuel tank by running
engine until fuel tank is empty.
1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug.
2. Remove engine oil cap; lay aside on a
clean surface.
3. Tip lawn mower on its side as shown
and drain oil into a suitable container. Rock lawn mower back and forth to
remove any oil trapped inside of engine.
4. Wipe off any spined oil on lawn mower
and on side of engine.
5. Fill engine with oil. (See "ADD OIL" in the Operation section of this manual.)
6. Reconnect spark plug wire to spark
plug.
Container
AIR FILTER Your engine will not run properly and may
be damaged by using a dirty air filter. Replace the air filter every 100 hours of
operation or every season, whichever occurs first. Service air cleaner more
often in under dusty conditions. Do not wash air filter.
TO CHANGE AIR FILTER
1. Remove the air filter by turning clockwise to the stop and pull away
from collar.
2. Remove filter from inside of cover.
3. Clean the inside of the cover and the collar to remove any dirt accumula-
lion.
4. Insert new filter into cover.
5. Put air filter cover and filter into collar aligning the tab with the slot.
6. Push in on cover and turn counter- clockwise to tighten.
Collar
Slot
Air filter
Air tilter cover
Clip
clockwise to tighten
Turn
clockwise
emove
Turn
counter-
MUFFLER
Inspect and replace corroded muffler as it could create a fire hazard and/or dam-
age.
SPARK PLUG
Replace spark plugs at the beginning of
each mowing season or after every 100 hours of operation, whichever occurs first.
Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS"
in Maintenance section of this manual.
CLEANING
IMPORTANT: For best performance, keep mower housing free of built-up
grass and trash. Clean the underside of your mower after each use.
41_CAUTION: Disconnect spark plug wire
from spark plug and place wire where it cannot come in contact with the spark
plug.
Clean the underside of your lawn mower by scraping to remove build-up
of grass and trash.
Clean engine often to keep trash from
accumulating. A clogged engine runs hotter and shortens engine life.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
We do not recommend using a garden
hose to clean lawn mower unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine can result in
shortened engine life.
CLEAN UNDER DRIVE COVER
Clean under drive cover at least twice a season. Scrape underside of cover with
putty knife or similar loci to remove any build-up of trash or grass on underside of drive cover.
to
13
_,CAUTION: Before performing any
service or adjustments:
1. Release control bar and stop engine.
2. Make sure the blade and all moving parts have completely stopped.
3. Disconnect spark plug wire from spark
plug and place where it cannot come in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT See "TO ADJUST CUTTING HEIGHT" in
the Operation section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the
rear wheels of your mower, is provided to minimize the possibility that obiects will
be thrown out of the rear of the mower into the operator mowing position. If the deflector becomes damaged, it should be
replaced.
TO REMOVE/REPLACE DRIVE BELT
1. Remove drive cover. Remove belt from gearcase pulley by pushing
down on pulrey and rolling belt off it.
2. Turn lawn mower on its side with air filter and carburetor up.
3. Remove blade.
4. Remove debris shield.
5. Remove belt from engine pulley on crankshaft.
6. Install new belt by reversing above steps.
7. Always use factory approved belt to assure fit and long life.
TO ADJUST HANDLE
The upper handle may be adjusted to four (4) different height positions.
1. Loosen both handle knobs only enough to allow the upper handle to
pivot to the desired adjustment position.
2. Tighten both handle knobs securely.
Handle
Knob
Handle Knob
Drive cover
Push
14
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