Craftsman 917378311 Owner’s Manual

Owner's Manual
ICRAFT..TMAN"I
6.75 HORSEPOWER 22" REAR DISCHARGE
POWER PROPELLED
ROTARY LAWN MOWER
Model No, 917,378311
Assembly
Operation
Maintenance
EspaSol
Repair Parts
CAUTION: Read and followall
Safety Rules and Instructions before operating thisequipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
Warranty............................................... 2
Safety Rules......................................... 2
Assembly.............................................. 5
Operation.............................................. 6
Maintenance Schedule...................... 10
Maintenance....................................... 10
ProductSpecifications........................1t
Service and Adjustments....................14
Storage ...............................................16
Troubleshooting.................................17
Repair Parts........................................37
PartsOrdering..................... BackCover
LIMITEDTWO YEARWARRANTYON CRAFTSMAN POWERMOWER Fortwo yearsfrom date ofpurchasa,when thisCraftsmanLawnMower ismaintained,
lubdcated,and tunedup accordingto theoperatingand maintenanceinstructionsin the owner'smanual,Searswillrepairfree of chargeany defectin materialor workman- ship.
IfthisCraftsmanLawnMoweris usedforcommemialorrental purposes,thiswarranty
appliesfor only90 daysfrom the date of purchase. ThisWarrantydoes notcover:
Expendableitemswhichbecomewornduringnormaluse, suchas rotarymower
blades, bladeadapters,belts, air cleanersand spark plug.
Repairsnecessarybecauseof operatorabuse or negligence,includingbent crankshaftsand the failure to maintainthe equipmentaccordingtothe instructions
containedin the owner'smanual.
Warrantyserviceisavailableby returningthe Craftsmanpowermowerto the nearest
SearsServiceCenter/Departmentinthe UnitedStates.This warrantyappliesonly whilethisproductisin use in theUnitedStates. This Warrantygivesyou specificlegaldghts,and youmay also haveotherrightswhich
varyfrom stateto state.
SEARS,ROEBUCKAND CO., D/817 WA,HOFFMAN ESTATES,ILLINOIS 60179
IMPORTANT: This cuttingmachineis capableof amputatinghandsand feet and throwingobjects.Failureto observethe following safetyinstructionscould resultin
sedousinjuryor death.
I.GENERAL OPERATION
Read, understand, end follow all
instructions on the machine and in the manual(s) before starting. Be thor-
oughly familiar with the controls and the proper use of the machine before
starting.
Do not put hands or feet near or under
rotating parts. Keep clear of the
discharge opening at all times.
Only allow responsible individuals, who are familiar with the instructions, to
operate the machine.
Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown by the
blade.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Do notoperatethe mowerwhen
barefootor wearingopensandals. Alwayswear substantialfoot wear.
Do notpull mowerbackwardsunless
absolutelynecessary.Alwayslook downand behind before and while
movingbackwards.
Do notoperate themowerwithout
properguards,plates,grasscatcheror
othersafetyprotectivedevicesin place.
See manufacturer'sinstructionsfor
properoperationand installationof
accessories.Only use accessories
approved by the manufacturer.
Stopthe blade(s)whencrossinggravel
drives,walks,or roads.
Stopthe engine (motor)wheneveryou leave the equipment,beforecleaning
the moweror uncloggingthechute.
2
Shut the engine (motor) off and wait until the blade comes to complete stop
before removing grass catcher.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Never operate machine in wet grass. Always be sure of your footing: keep a
firm hold on the handle and walk; never
run.
Disengage the self-propelled mocha-
nism or drive clutch on mowers so
equipped before starting the engine
(motor).
If the equipment should start to vibrate
abnormally, stop the engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.
Always wear safety goggles or safety
glasses with side shields when operating mower.
I1.SLOPE OPERATION Slopes are a major factor related to slip
and fall accidents which can result in severe injury.All slopes require extra
caution. If you feel uneasy on a slope, do not mow it.
DO:
Mow across the face of slopes: never
up and down. Exercise extreme caution
when changing direction on slopes.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
Do not trim near drep-offs, ditches or
embankments. The operator could lose
footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced footing could cause slipping.
II1. CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where you last saw them.
Keep children out of the trimming area and under the watchful care of another
responsible adult.
be aled and turn machine off if children enter the area.
Before and while walking backwards,
look behind and down for small
children.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refuelirtg. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Never make adjustments or repairs with the engine (motor) running. Disconnect
the spark plug wire, and keep the wire away from the plug to prevent acciden-
tal starting.
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never attempt to make wheel height adjustments while the engine (motor) is running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Do not change the engine governor
setting or overspeed the engine.
_Look for this symbol to point out important safety precautions, it means
CAUTION!tf BECOMEALERTl!! YOUR SAFETY IS INVOLVED.
_ WARNING: In order to prevent accidental starting when setting up,
transporting, adjusting or making repairs, always disconnect spark plug wire and
place wire where it cannot contact spark plug.
These accessories were available when this lawn mower was produced. They are not
shipped with your mower. They are also available at most Sears retail outlets and service centers. Most Sears stores can also order repair parts for you, when you provide the model number of your lawn mower. Some of these accessories may not
apply to your lawn mower.
_WARNING: Engine exhaust, some bf its constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer
and birth defects or other reproductive
harm. AWARNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
LAWN MOWER PERFORMANCE
CUPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
FOR
REAR DISCHARGE
GRASC CATCHERS
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS BLADES
MULCHER KITS
FOR
I SiDE DISCHARGE
BLADE ADAPTERS WHEELS
GRASS CATCHERS
LAWN MOWERS
AIR FILTERS
4
STABlUZER
<f
GAS CANS
SPARK PLUGS
ENGINE OIL
Read these instructions and this manual in its entirety before you attempt to
assemble or operate your new lawn
mower. IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in
the engine. Your new lawn mower has been as-
sembled at the factory with the exception
of those parts left unassembled for
shipping purposes. All parts such as nuts,
washers, bolts, etc., necessary to com- plete the assembly have been placed in the parts bag. To ensure safe and proper
operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to ensure proper tightness. TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with
mower.
2. Cut down two end corners of carton
and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower
handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thorougiy for additional
loose pads.
HOWTO SET UPYOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise handles until lower handle
section locks into place in mowing position.
2. Remove protective padding, raise upper handle section into place on
lower handle and tighten both handle knobs.
3. Remove handle padding holding operator presence control bar to upper handle.
Your lawn mower handle can be adjusted for your mowing comfod. Refer to "Adjust
Handle" in the Service and Adjustments section of this manual.
Operator I control bar
Upper handle
Lift up
Mowing
Lower handle
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be used as a mulcher. To convert to
bagging or discharging:
Open rear door and remove mulcher plug, Store mulcher plug in a safe
place.
You can now install catcher or optional clipping deflector.
To return to mulching operation, instalt mulcher plug into discharge opening
of mower.
w_=tCAUTION:Do not run your lawn mower
hout mulcher plug in place or ap-
proved clipping deflector or grass catcher in place. Never attempt to operate the
lawn mower with the rear door removed or propped open.
Mulcher
5
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself
with the location of various controls and adjustments. Save this manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the
produot. Learn and understand their meaning,
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANI
OR WARNING ON OFF AND FEET AWAY
Enginezone controlcable
Operator presence control bar
\
Drive control lever
Starter handle
Grass catche
Mulcherplug
Engine oil
cap w/ dipstick
Gasoline cap
Primer
Housing
COVet
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in Wheet adjuster
the engine. (on each wheel) MEETS CPSC SAFETY REQUIREMENTS
Sears rotarywalk-behind power lawn mowers conformto the safetystandards ofthe American NationalStandards Instituteand the U.S. Consumer ProductSafety Commission. The blade
turnswhen the engine isrunninc_. Operator presence control bar - must
be held down to the handle to start the engine. Release to stop the engine.
Primer - pumps additional fuel from the
carburetor to the cylinder for use when
starting a cold engine.
Starter handle - used for starting the
engine.
Drive control lever - used to engage power-propelled forward motion of lawn
mower. Muleher plug - must be removed to
converttobegging or discharging
6 operation.
The operation of any lawn
mower can result in
foreign objects thrown into the eyes, which can result
in severe eye damage.
Always wear safety glasses or eye shields while operating your lawn mower
or performing any adjustments or repairs, We recommend a wide vision safety
mask over spectacles or standard safety glasses,
HOW TO USE YOUR LAWN MOWER ENGINE SPEED The engine speed was set at the factory
for optimum performance. Speed is not adjustable.
ENGINE ZONE CONTROL _CAUTION: Federal regulations require
an engine control to be installed on this lawn mower in order to minimize the risk
of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control, The blade
turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower,
TO ADJUST CUTTING HEIGHT Raise wheels for low cut and lower
wheels for high cut, adjust cutting height to suit your requirements. Medium position is best for most lawns,
To change cutting height, squeeze
adjuster lever toward wheel. Move wheel up or down to suit your require-
ments. Be sure all wheels are in the
same setting,
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever.
Also, g-position adjusters (if so equipped) allow lever to be positioned between the
plate tabs. PlateTab
LowerWheelsfor HighCutr'-_LA_.J_IIF
TO ATTACH GRASS CATCHER
1. Lift the rear door of the lawn mower and place the grass catcher frame
side hooks onto the door pivot pins,
2, The grass catcher is secured to the
lawn mower housing when the rear
door is lowered onto the grass catcher
frame.
_CAUTION: Do not run your lawn
mower without clipping deflector or approved grass catcher in place. Never attempt to operate the lawn mower with
the rear door removed or propped open.
Grass catcher
handle
Pivot _, ... \ .
pins
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the
frame handle,
2. Remove grass catcher with clippings from under lawn mower handle,
3. Empty clippings from bag using both
frame handle and bag handle.
NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.
Bag handle
frame hook
(
Grass
frame
handle
., ar
Raise Wheels for Low Cut
DRIVECONTROL
Self-propelling is controlled by holding the operator presence control bar down
to the handle and pushing the drive
control lever forward until it clicks; then
releasing the lever.
Forward motion will stop when the
operator presence control bar is released. To stop forward motion
without stopping engine, release the operator presence control bar slightly
until the drive control disengages. Hold
operator presence control bar down
against handle to continue mowing
without self-propelling.
To keep drive control engaged when
turning corners, push down on handle and liftfront wheels off ground while
turning lawn mower.
Operatorpresence controlbar
, _ control
To engage Drive control
drivecontrol disengaged
BEFORE STARTING ENGINE ADD OIL
Your lawnmower is shipped without oil in the engine. Engine holds 20 oz. of oil.
For type and grade of oil to use, see
"ENGINE" in Maintenance section of this manual.
1. Be sure lawnmower is level and area
around oil fill is clean.
2. Remove engine oil cap and fill to the full line on the dipstick. Pour oilslowly.
Do not over fill.
NOTE: Allow oil to settle down into engine for accurate reading. To road proper level,
tighten engine oil cap, then remove it to
read the dipstick.
3. Reinstall engine oil cap and tighten.
Check oil level before each use. Add
oil if needed. Fill to full line on dipstick.
Change the oil after every 25 hours of
operation or each season. You may need to change the oil more often under dusty, dirty conditions.
ADD GASOLINE
Fill fuel tank Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane Do not mix oilwith gasoline
Purchase fuel in quantities that can be
used within 30 days to assure fuet freshne_
Drive
_WARNING: Experience indicates that
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season, See Storage Instructions for
additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
CAUTION: Fillto bottom of gas tank
filler neck. Do not overfill. Wipe eft any spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
Engineoil cap Gasolinefillercap
TO START ENGINE
NOTE: Due to protective coatings on the
engine, a small amount of smoke may be
present during the initial use of the product and should be considered
normal.
1. To start a cold engine, push primer
three (3) times before trying to start. Use a firm push. This step is not
usually necessary when starting an engine which has already run for a few minutes.
2. Hold operator presence control bar down to the handle and pull starter
handle quickly. Do not allow starter rope to snap back.
TO STOP ENGINE
To stop engine, release operator
presence control bar.
NOTE: In cooler weather it may be necessary to repeat priming steps. In
warmer weather over priming may cause
flooding and engine will not start. If you
do flood engine, wait a few minutes before attempting to start and do not
repeat priming steps.
8
MOWING TIPS
Under certain conditions, such as very
tall grass, it may be necessary to raise the height of cut to reduce pushing
effort and to keep from overloading the engine and leaving clumps of grass
clippings. _t may also be necessary to
reduce ground speed and/or run the lawn mower ever the area a second
time.
For extremely heavy cutting, reduce the width of cut by overlapping previously
cut path and mow slowly.
For better grass bagging and most cutting conditions, the engine speed
should be set in the fast position.
When using a rear discharge lawn mower in moist, heavy grass, clumps of
cut grass may not enter the grass catcher. Reduce ground speed
(pushing speed) and/or run the lawn mower over the area a second time.
If a trail of clippings is left on the right side of a rear discharge mower, mow in
a clockwise direction with a small overlap to collect the clippings on the
next pass.
Pores in cloth grass catchers can become filled with dirt and dust with use
and catchers will collect less grass. To prevent this, regularly hose catcher off with water and let dry before using.
Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and
extend engine life.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep mower housing free of built-up grass and
trash. See "Cleaning" in Maintenance
section of this manual.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the
grass and not be noticed. Also, the mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed as this will provide the
best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn is the early
afternoon. At this time the grass has dried and the newly cut area will not be
exposed to the direct sun.
For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the
grass blades. If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep
from overloading the engine and
leaving clumps of mulched grass. For extremely heavy mulching, reduce your
width of cut by overlapping previously
cut path and mow slowly.
Certain types of grass and grass
conditions may require that an area be mulched a second time to completely hide the clippings. When doing a
second cut, mow across or perpendicu- lar to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting and graining of the lawn.
Max 1/3
9
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