Craftsman 917378072 Owner’s Manual

Owner's Manual
JCRIIFTSMHN*J
ROTARY LAWN MOWER
6.0 Horsepower 22" Side Discharge
Model No.
917.378072
CAUTION:
Safety Rules and Instructions before operatingthisequipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit ourCraftsman website:www.sears.com/craflsman
Warranty ............................................... 2
Safety Rules ...................................... 2-4
Assembly / Pre-Operation .................... 5
Operation ........................................... 6-9
Maintenance Schedule ...................... 10
Maintenance ................................. 10-13
Product Specifications ........................ 11
Service and Adjustments .............. 13-14
Storage ......................................... 15-16
Troubleshooting ........................... 16-17
Repair Parts .................................. 34-43
Sears Service ...................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workman-
ship.
Ifthis Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only
while this product is used in the United States. This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, Illinois 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
_,Look for this symbol to point out
important safety precautions. It means CAUTION!H BECOMEALERT}!! YOUR
SAFETY IS INVOLVED.
_,WARNING: Battery posts, terminals and
related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm.
_1,CAUTION: Always disconnect spark plug wire and place wire where it cannot
contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.
_,WARNING: Engine exhaust, some of
Wash hands after handling.
_1,CAUTION: Muffler and other engine
parts become extremely hot during operation and remain hot after engine
has stopped. To avoid severe burns on
contact, stay away from these areas.
its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other repro-
ductive harm.
2
I.GENERAL OPERATION
Read, understand, and follow all instructionson the machine and in the
manual(s) before starting. Be thor- oughly familiar with the controls and
the proper use of the machine before
starting.
Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
Only allow responsible individuals, who are familiar with the instructions, to
operate the machine.
Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown
by the blade.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Do not operate the mower when barefoot or wearing open sandals. Always wear substantial foot wear.
Do not pull mower backwards unless absolutely necessary. Always look
down and behind before and while moving backwards.
Do not operate the mower without proper guards, plates, grass catcher or
other safety protective devices in place.
See manufacturer's instructions for proper operation and installation of
accessories. Only use accessories approved by the manufacturer.
Stop the blade(s) when crossing gravel drives, walks, or roads.
Stop the engine (motor) whenever you leave the equipment, before cleaning the mower or unclogging the chute.
Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Never operate machine in wet grass. Always be sure of your footing: keep a
firm hold on the handle and walk; never run.
Disengage the self-propelled mecha- nism or drive clutch on mowers so
equipped before starting the engine (motor).
If the equipment should start to vibrate abnormally, stop the engine (motor)
and check immediately for the cause. Vibration is generally a warning of
trouble.
Always wear safety goggles or safety
glasses with side shields when operating mower.
I1.SLOPE OPERATION Slopes are a major factor related to slip
and fall accidents which can result in severe injury.All slopes require extra
caution. If you feel uneasy on a slope, do not mow it.
DO:
Mow across the face of slopes: never
up and down. Exercise extreme caution
when changing direction on slopes.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or
embankments. The operator could lose
footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced
footing could cause slipping.
II1. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the trimming area
and under the watchful care of another
responsible adult.
Be alert and turn machine off ifchildren
enter the area.
Before and while walking backwards,
look behind and down for small
children.
Never allow children to operate the
machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
-Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
3
Never run a machine inside a closed area.
Never make adjustments or repairs
with the engine (motor) running.
Disconnect the spark plug wire, and keep the wire away from the plug to
prevent accidental starting.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never attempt to make wheel height
adjustments while the engine (motor) is running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Do not change the engine governor
setting or overspeed the engine.
These accessorieswere availablewhen thislawn mower was produced. They are not shipped with your mower. They are alsoavailableatmost Sears retailoutletsand service
centers. Most Sears storescan also orderrepairpartsfor you, when you providethe model
numberofyourlawn mower. Some ofthese accessoriesmay not applytoyour lawnmower.
LAWN MOWER PERFORMANCE
FOR REAR DISCHARGE LAWN MOWERS
CLIPPING DEFLECTOR
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS
BLADES
I j
MULCHER KITS
_/) GRASS CATCHERS
/ LAWN MOWERS
_( SIDE DISCHARGE
AIR FILTERS
\\
BLADE ADAPTERS WHEELS
STABILIZER
FOR
GAS CANS
SPARK PLUGS
A
ENGINE OIL
4
Read these instructions and this manual
in its entirety before you attempt to assemble or operate your new lawn
mower. IMPORTANT: This lawn mower is
shipped WITHOUT OIL OR GASOLINE in
the engine.
Your new lawn mower has been as- sembled at the factory with the exception
of those parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to com- plete the assembly have been placed in
the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM CARTON
1. Remove loose parts included with
mower.
2. Cut down two end cornersof carton and layend paneldown flat.
3. Remove allpackingmaterialsexcept padding between upper and lower handle and padding holdingoperator
presence controlbar to upperhandle.
4. Rolllawn mower outofcartonand check cartonthorouglyforadditional
loose parts.
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise handles until lower handle section locks into place in mowing
position.
2. Remove protective padding, raise upper handle section into place on lower handle and tighten both handle
knobs.
3. Remove handle padding holding operator presence control bar to
upper handle.
Your lawn mower handle can be adjusted for your mowing comfort. Refer to "Adjust
Handle" in the Service and Adjustments
section of this manual.
Operator I:
control bar
Upper UP
LIFT
UF
Mowing position
Lower handle
TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to
be used as a mulcher. To convert to bagging or discharging, see "TO CON-
VERT MOWER" in the Operation section of this manual).
5
KNOWYOUR LAWN MOWER
READ THIS OWNER'S MANUALAND ALL SAFETY RULES BEFORE OPERATING
YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Operator presence control bar
Throttle
Stader handle"
Gasoline
Discharge guard
Drive control lever
Engine zone control cable
Handle knob
Engine oil cap with dipstick
Muffler
Housing
Primer
(on each wheel)
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Commis- sion. The blade turns when the engine is running.
Operator presence control bar - must
be held down to the handle to startthe
engine. Release to stop the engine.
Primer - pumps additional fuel from the
carburetor to the cylinder for use when starting a cold engine.
Drive control lever - used to engage power-propelled forward motion of lawn
mower.
Throttle control - Used for starting the
engine and allows you to select either FAST or SLOW engine speed.
Starter handle - used for starting the
engine.
6
The operation of any lawn
mower can result in foreign objects thrown into the eyes, which can result in severe eye damage.
Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend standard safety glasses
or a wide vision safety mask over spectacles.
HOW TO USE YOUR LAWN MOWER
ENGINESPEED
The engine speed is controlled by a throttle located on the side of the upper
handle. FAST position is for starting, normal cutting, trimming and better grass
bagging. SLOW position is for light cutting, trimming and fuel economy.
DRIVECONTROL
Self-propelling is controlled by holding
the operator presence control bar down
to the handle and pushing the drive control lever forward until it clicks; then
releasing the lever.
Forward motion will stop when the
operator presence control bar is released. To stop forward motion
without stopping engine, release the operator presence control bar slightly until the drive control disengages. Hold
operator presence control bar down against handle to continue mowing without self-propelling.
To keep drive control engaged when
turning corners, push down on handle
and lift front wheels off ground while
turning lawn mower.
Operator presence control bar Drive
control
ENGINE ZONE CONTROL
_CAUTION: Federal regulations require
an engine control to be installed on this lawn mower in order to minimize the risk
of blade contact injury. Do not under any cimumstances attempt to defeat the function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower.
DRIVE
TO ENGAGE
DRIVE CONTROL
CONTROL
DISENGAGED
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower
wheels for high cut, adjust cutting height to suit your requirements. Medium
position is best for most lawns.
To change cutting height, squeeze
adjuster lever toward wheel. Move
wheel up or down to suit your require-
ments. Be sure all wheels are in the
same setting.
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the
plate tabs.
LOWER WHEELS FOR HIGH CUT
RAISE WHEELS FOR LOW CUT Lever
7
TO CONVERT MOWER
Your mower is shipped ready to be used
as a mulcher. To convert to bagging or discharging:
Lift discharge guard and remove
mulcher plate.
Mower can now be used for side
discharging or optional grass catcher can be attached.
To return to mulching operation, simply
reinstall mulcher plate as shown.
_IbCAUTION: Do not run your lawn
mower without discharge guard, ap-
proved grass catcher or mulcher plate in
place.
DL_harge
guard
Mulcher
plate
BEFORE STARTING ENGINE
ADD OIL Your lawnmower is shipped without oil in
the engine. For type and grade of oil to
use, see "ENGINE" in the Maintenance
section of this manual. _]k CAUTION: DO NOT overfill engine with oil, or it will smoke on startup.
1. Be sure lawnmower is level and area
around oil fill is clean.
2. Remove oil dipstick from oil till spout.
Make sure that rim of spout is clean.
3, You receive a container of oil with the
unit, Slowly pour 3/4 (15 oz.) of the oil from the container down the oil fill
spout into the engine.
4. Wait one minute to allow oil to settle. Insert and tighten dipstick, then
remove it to check oil level.
5. Continue adding small amounts of oil
and rechecking the dipstick until it
reads full. DO NOT overfill, or engine
will smoke on startup.
6. Always be sure to retighten oil dipstick before starting engine.
Check oil level before each use. Add oil if needed. Fill to full line on dipstick.
Change the oil after every 25 hours of operation or each season. You may
need to change the oil more often under dusty, dirty conditions.
ADD GASOLINE
NOTE: Before filling fuel tank, remove and discard the debris plug that is inside
the tank.
Fill fuel tank to bottom of tank filler
neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane. Do not mix oil
with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
A CAUTION: Alcohol blended fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can
damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for
additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
Gasoline filler cap Engine
(Discard oil cap
debris
plug
Primer
TO START ENGINE
NOTE: Due to protective coatings on the
engine, a small amount of smoke may be present during the initial use of the
product and should be considered normal.
8
1. To start a cold engine, push primer three (3) times before trying to start.
Use a firm push. This step is not usually necessary when starting an engine which has already run for a
few minutes.
2. Move throttle control lever to FAST
position.
3. Hold operator presence control bar
down to the handle and pull starter handle quickly. Do not allow starter
rope to snap back.
TO STOP ENGINE
To stop engine, release operator
presence control bar.
NOTE: In cooler weather it may be necessary to repeat priming steps. In
warmer weather over priming may cause flooding and engine will not start. If you
do flood engine, wait a few minutes before attempting to start and do not repeat priming steps.
MOWING TIPS
Under certain conditions, such as very
tall grass, it may be necessary to raise the height of cut to reduce pushing
effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to
reduce ground speed and/or run the lawn mower over the area a second
time.
For extremely heavy cutting, reduce the
width of cut by overlapping previously cut path and mow slowly.
For better grass bagging and most
cutting conditions, the engine speed should be set in the FAST position.
For side discharge lawn mowers, cutting in a counter-clockwise direction, starting at the outside of the area to be cut, spreads grass clippings more
evenly and puts less load on the engine. To keep clippings off of
walkways, flower beds, etc., make the first cuts in a clockwise direction.
Pores in cloth grass catchers can become filled with dirt and dust with
use and catchers will collect less grass.
To prevent this, regularly hose catcher off with water and let dry before using.
Keep top of engine around starter clear and clean of grass clippings and chaff.
This will help engine air flow and extend engine life.
MULCHING MOWING TIPS IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. See "CLEANING" in the
Maintenance section of this manual.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the
grass and not be noticed. Also, the mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always mulch with your highest engine
(blade) speed as this will provide the best recutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and interferes with the mulching action. The
best time to mow your lawn is the early afternoon. At this time the grass has
dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the lawn mower cutting height so that the lawn mower
cuts off only the top one-third of the grass blades. If the lawn is overgrown it will be necessary to raise the height of
cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut by overlapping previously
cut path and mow slowly.
MAX 1/3
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting
and graining of the lawn.
9
MA,NTENANCESC,EDU'E
AS YOU COMPLETE /__€'_-_'_O_I==\IIPI= n ....
Check for Loose Fasteners I,/ tl/
(IfClean/Inspect Grass CatcherEquipped) '_/' _ ;_
i Clean Lawn Mower
Clean Under Drive Cover (Power-Propelled Mowers) _'
_ Ch_-"kdrive beWpulleys
(Power-Propelled Mowers) If
g Check/Sharpen/Replace Blade _
Lubrication Chart _ V'
Clean Battery/Recharge
IElectric Start Mowers1 Ii/ 11/4
BE Check En_lineOil Level ql/
Change Engine Oil _1.2
Inspect Muffler
G Clean Air Niter _ 2 N Clean or Replace Spark Plug
Replace Air Niter Paper Cartridge I,/'2
1 - Change more often when operating under a heavy load in high ambient temperatures, 2 - Se_4ce more often when operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil, 4 - Charge 48 hours at end of season.
GENERAL RECOMMENDATIONS The warranty on this lawn mower does
not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty,
operator must maintain mower as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
unit. All adjustments in the Service and
Adjustments section of this manual should be checked at least once each
season.
Once a year, replace the spark plug,
clean or replace air filter element and check blade for wear. A new spark
plug and clean/new air filter element assure proper air-fuel mixture and help
your engine run better and last longer.
Follow the maintenance schedule in this manual.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners. LUBRICATION Keep unit well lubricated (See "LUBRI-
CATION CHART").
LUBRICATION CHART
(_) Handle bracket mounting pins
(_) Spray lubricant (_) See "ENGINE" In Maintenance section.
IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous
lubricants will attract dust and dirt that will shorten the life of the self-lubricat-
ing bearings. If you feel they must be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
10
hinge
PRODUCT SPECIFICATIONS
Serial number:
Date of purchase: Gasoline capacity / type: 1.6 quarts (unleaded regular)
Oil type (API-SF-SJ): SAE 30 (above 32°F); SAE 5W-30 (below 32°F) Oil capacity: 20 ounces
Spark plug (gap: .030") Champion RJ19LM or J19LM Blade bolt torque: 35-40 ft. Ibs.
The model and serial numbers will be found on a decal on the rear of the mower
housing. Record both serial number and date of purchase in space provided above
LAWNMOWF_R
Always observesafety ruleswhen perform-
ing any maintenance.
TIRES
Keeptiresfree ofgasoline,oil,or insect controlchemicalswhich can harm rubber.
Avoidstumps,stones,deep ruts,sharp objectsand o_er hazards t_at may cause
_re damage.
BLADE CARE For best results, mower blade must be
kept sharp. Replace bent or damaged
blades.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug.
2. Turn lawn mower on its side. Make sure air filter and carburetor are up.
3. Use a wood block between blade and mower housing to prevent blade from
turning when removing blade bolt.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter-
clockwise.
5. Remove blade and attaching hard-
ware (bolt, lock washer and hardened washer).
NOTE: Remove the blade adapter and check the key inside hub of blade
adapter. The key must be ingood condi-
tion to work properly. Replace adapter if
damaged.
TO REPLACE BLADE
1. Position the blade adapter on the
engine crankshaft. Be sure key in adapter and crankshaft keyway are
aligned.
2. Position blade on the blade adapter aligning the two (2) holes in the blade
with the raised lugs on the adapter.
3. Be sure the trailing edge of blade
(opposite sharp edge) is up toward
the engine.
4. Install the blade bolt with the lock washer and hardened washer into
blade adapter and crankshaft.
5. Use block of wood between blade and
lawn mower housing and tighten the
blade bolt, turning clockwise.
The recommended tightening torque is 35-40 ft. Ibs.
IMPORTANT: Blade bolt is grade 8 heat
treated. TO SHARPEN BLADE
NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the
blade is balanced. Care should be taken to keep the blade
balanced. An unbalanced blade will cause eventual damage to lawn mower
or engine.
The blade can be sharpened with a file or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, drive a nail into a beam or wall. Leave about one
inch of the straight nail exposed. Place
center hole of blade over the head of the nail. If blade is balanced, it should
remain in a horizontal position. If either
end of the blade moves downward, sharpen the heavy end until the blade
is balanced.
Crankshaft
Blade
Blade .3rank
bolt Harden_ shaft
11
washer Trailing edge Blade adapter
GRASS CATCHER (If purchased as an accesssory)
The grass catcher may be hosed with water, but must be dry when used.
Check your grass catcher often for damage or deterioration. Through
normal use itwill wear. If catcher needs
replacing, replace only with a manufac-
turer approved replacement catcher. Give the lawn mower model number
when ordering.
DRIVE WHEELS
Check front drive wheels each time before you mow to be sure they move
freely.
The wheels not turning freely means trash, grass cuttings, etc. are in the drive
wheel area and must be cleaned to free drive wheels.
If necessary to clean the drive wheels, be
sure to clean both front wheels.
1. Remove hubcaps, hairpin cotters and washers.
2. Remove wheels from wheel adjusters.
3. Remove any trash or grass cuttings from inside the dust cover, pinion and/
or drive wheel gear teeth.
4. Put wheels back in place. NOTE: If after cleaning, the drive wheels
do not turn freely, contact a Sears or other
qualified service center.
GEAR CASE
To keep your drive system working
properly, the gear case and area
around the drive should be kept clean
and free of trash build-up. Clean under
the drive cover twice a season.
The gear case is filled with lubricant to
the proper level at the factory. The only time the lubricant needs attention is if
service has been performed on the gear case.
If lubricant is required, use only Texaco
Starplex Premium 1 Grease, Part No.
750369. Do not substitute.
ENGINE LUBRICATION
Use only high quality detergent oil rated with API service classification SF-SJ.
Select the oirs SAE viscosity grade according to your expected operating
temperature.
SAE VISCOSITY GRADES
6O 8O
-30 -20 0 1'o 20 30 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT C4L CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils
will result in increased oil consumption
when used above 32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil
Change the oil after every 25 hours of operation or at least once a year if the
lawn mower is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and after each five (5)
hours of continuous use. Tighten oil plug securely each time you check the oil
level.
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to drain oil, drain fuel tank by running
engine until fuel tank is empty.
1. Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with spark plug.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip lawn mower on its side as shown and drain oil into a suitable container.
Rock lawn mower back and forth to remove any oil trapped inside of
engine.
4. Wipe off any spilled oil from lawn mower or side of engine.
5. Fill engine with oil. (See "ADD OIL" in
the Operation section of this manual).
6. Reconnect spark plug wire to spark plug.
Container
AIR FILTER Your engine will not run properly and may
be damaged by using a dirty air filter. Replace the air filter every 100 hours of
operation or every season, whichever occurs first. Service air cleaner more
often under dusty conditions.
12
TOCLEANAIR FILTER
1. Loosenscrewand tilt coverto remove.
2. Carefullyremovecartridge.
3. Cleanbygentlytappingon a flat
surface. If very dirty, replace cartridge.
ACAUTION: Petroleum solvents, such as
kerosene, are not to be used to clean cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge.
4. Install cartridge, then replace cover making sure the tabs are aligned with
the slots in the back plate. Fasten
screw securely.
Back
Slots
Cover
Cover tabs
MUFFLER Inspect and replace corroded muffler as it
could create a fire hazard and/or dam- age.
SPARK PLUG Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS"
in Maintenance section of this manual. CLEANING IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. Clean the underside of your mower after each use. _CAUTION: Disconnect spark plug wire from spark plug and place wire where it
cannot come in contact with the spark plug.
Clean the underside of your lawn
mower by scraping to remove build-up of grass and trash.
Clean engine often to keep trash from
accumulating. A clogged engine runs
hotter and shortens engine life.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
We do not recommend using a garden
hose to clean lawn mower unless the
electrical system, muffler, air filter and carburetor are covered to keep water
out. Water in engine can result in shortened engine life.
CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a
season. Scrape underside of cover with
putty knife or similar tool to remove any build-up of trash or grass on underside of
drive cover.
_I_WARNING: To avoid serious injury,
before performing any service or adjust° ments:
1. Release control bar and stop engine.
2. Make sure the blade and all moving parts have completely stopped.
3. Disconnect spark plug wire from spark plug and place where it cannot come
in contact with plug.
LAWN MOWER
TO ADJUST CUTRNG HEIGHT
See "TO ADJUST CUTTING HEIGHT" in the Operation section of this manual.
REAR DEFLECTOR The rear deflector, attached between the
rear wheels of your mower, is provided to minimize the possibility that objects will
be thrown out of the rear of the mower into the operator's mowing position. If the
deflector becomes damaged, it should be
replaced. DISCHARGE GUARD
The discharge guard, attached to the discharge opening of your lawn mower, is
provided to prevent the possibility of injury resulting from objects being thrown
out of the discharge opening into the operator mowing position. If the discharge guard becomes damaged, it should be
replaced.
13
TO REMOVE DRIVE BELT
1. Remove drive cover. Remove belt
from gearcase pulley by pushing
down on pulley and rolling belt off it.
2. Turn lawn mower on its side with air
filter and carburetor up.
3. Remove blade.
4. Remove debris shield.
5. Remove belt from engine pulley on crankshaft.
6. Install new belt by reversing above steps.
TO REPLACE DRIVE BELT
1. Install new belt on engine pulley.
2. Reinstall debris shield and blade.
3. Return mower to upright position.
4. Install new belt on gearcase pulley.
5. Reinstall drive cover.
NOTE: Always use factory approved belt
to assure fit and long life.
Lower
handle
ROTATE
Mowing position
Drive cover Belt
TO ADJUST HANDLE The handle can be mounted in a high or
low position. The mounting holes in the bottom of lower handle are off center for
raising or lowering the handle.
1. Remove upper handle and all parts attached to lower handle.
2. Remove hairpin cotters from lower
handle bracket mounting pin.
3. Squeeze lower handle in to remove it from mounting pins.
4. Turn lower handle over to raise or lower handle.
5. Squeeze lower handle in and position holes onto mounting pins on handle
bracket.
6. Reassemble upper handle and all parts removed from lower handle.
Hairpin
Mounting-
pin
LOW POSITION
ENGINE
ENGINE SPEED
Your engine speed has been factory set.
Do not attempt to increase engine speed
or it may result in personal injury. If you
believe that the engine is running too fast
or too slow, take your lawn mower to a
Sears or other qualified service center for repair and adjustment.
CARBURETOR Your carburetor is not adjustable. If your
engine does not operate properly due to suspected carburetor problems, take your
lawn mower to a Sears or other qualified
service center for repair and/or adjust-
ment. IMPORTANT: Never tamper with the
engine governor, which is factory set for proper engine speed. Overspeeding the
engine above the factory high speed setting can be dangerous. If you think the
engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper
equipment and experience to make any
14necessary adjustments.
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