Craftsman 917378030 Owner’s Manual

Owner's Manual
JCRIIFTSMHN" JMOWER
ROTARYLAWN
6.0 Horsepower Power-propelled
22" Side Discharge
Model No.
917.378030
Read and follow all Safety Rulesand Instructions
beforeoperatingthisequipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman webslte: www.sears.com/craftsman
Warranty ................................................. 2
Safety Rules ........................................ 2-4
Assembly / Pre-Operation ...................... 5
Operation ............................................. 6-9
Maintenance Schedule ........................ 10
Maintenance .................................... 10-13
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in
the owner's manual, Sears will repair free of charge any defect in material or workman- ship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Product Specifications .......................... 11
Service and Adjustments ................. 13-14
Storage ............................................ 15-16
Troubleshooting .............................. 16-17
Repair Parts ..................................... 34-39
Sears S_t,,'ice ......................... Back Cover
Warranty service is available by returning the Craftsman power mower to the nearest Sears Service Center/Department in the United States. This warranty applies only
while this product is used in the United States. This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
IMPORTANT" This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
_l,Look for this symbol to point out important safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.
WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs,
always disconnect spark plug wire and place wire where it cannot contact spark
plug. A,WARNING" Engine exhaust, some of
its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cau-_e cancer and birth defects or other repro-
ductive harm.
A,WARNING: Battery posts, terminals and
related accessories contain lead and leadcompounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
A, CAUTION: Muffler and other engine parts become extremely hot during
operation and remain hot after engine
has stopped. To avoid severe burns on contact, stay away from these areas.
I. GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the
manual(s) before starting. Be thor- oughly familiar with the controls and the proper use of the machine before
starting.
Do not put hands or feet near or under
rotating parts. Keep clear of the
discharge opening at all times.
Only allow responsible individuals, who are familiar with the instructions, to
operate the machine.
Clear the area of objects such as
rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Do not operate the mower when barefoot or wearing open sandals. Always wear substantial foot wear.
Do not pull mower backwards unless absolutely necessary. Always look
down and behind before and while moving backwards.
Do not operate the mower.without proper guards, plates, grass catcher or
other safety protective devices in place.
See manufacturer's instructions for proper operation and installation of
accessories. Only use accessories approved by the manufacturer.
Stop the blade(s) when crossing gravel drives, walks, or roads.
Stop the engine (motor) whenever you leave the equipment, before cleaning the mower or unclogging the chute.
Shut the engine (motor) off and wait until the blade comes to complete stop
before removing grass catcher.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Never operate machine in wet grass. Always be sure of your footing: keep a
firm hold on the handle and walk; never
run.
Disengage the self-propelled mecha- nism or drive clutch on mowers so
equipped before starting the engine (motor).
If the equipment should start to vibrate abnormally, stop the engine (motor)
and check immediately for the cause. Vibration is generally a warning of
trouble.
Always wear safety goggles or safety glasses with side shields when operat-
ing mower.
II. SLOPE OPERATION Slopes are a major factor related to slip
and fall accidents which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do
not mow it. DO:
Mow across the face of slopes: never up and down. Exercise extreme caution
when changing direction on slopes.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced footing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where you last saw them.
Keep children out of the trimming area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and while walking backwards, look behind and down for small children.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
3
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed
area.
Never make adjustments or repairs with the engine (motor) running.
Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never attempt to make wheel height adjustments while the engine (motor) is
running.
Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Do not change the engine governor
setting or overspeed the engine.
These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Sears retail outlets and service
centers. Most Sears stores can also order repair parts for you, when you provide the model
number of your lawn mower. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS MULCHER KITS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
SIDE DISCHARGE
GRASS CATCHERS
LAWN MOWERS
FOR
STABILIZER
GAS CANS
LAWN MOWER MAINTENANCE
MUFFLERS
AIR FILTERS
SPARK PLUGS
BELTS BLADES
BLADE ADAPTERS
4
WHEELS
I
ENGINE OIL
Read these instructions and this manual in its entirety before you attempt to
assemble or operate your new lawn
mower. IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE .in the engine.
Your new lawn mower has been as-
sembled at the factory with the exception
of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your lawn mower, all
parts and hardware you assemble must be tightened securely. Use the correct
tools as necessary to ensure proper tightness. All parts such as nuts, wash-
ers, bolts, etc., necessary to complete the assembly have been placed in the parts
bag.
TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with mower.
2. Cut down two end corners of carton and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thoroughly for additional
loose parts.
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise handles until lower handle
section locks into place in mowing position.
2. Remove protective padding, raise
upper handle section into place on lower handle and tighten both handle
knobs.
3. Remove handle padding holding
operator presence control bar to upper handle.
Your lawn mower handle can be adjusted
for your mowing comfort. Refer to "ADJUST HANDLE" in the Service and
Adjustments section of this manual.
Operator[ control bar
Upper
LIFT UF
Mowing position
Lower handle
TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to
be used as a mulcher. To convert mower to bagging or discharging, see "TO
CONVERT MOWER" in the Operation section of this manual.
5
KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUALAND ALL SAFETY RULES BEFORE OPERATING YOUR
LAWN MOWER. Compare the illustrationswith your lawn mower to familiarize yourselfwith the locationof variouscontrols and adjustments. Save this manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the product, Learn and understand their meaning,
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Operator presence control bar
Throttle control
"Drive control lever
.Engine zone control cable
Starter handle
Gasoline filler cap
Discharge
guard
Air filter
-Handle knob
Engine oil cap with dipstick
Primer
Muffler
Wheel adjuster (on eachwheel)
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Commis- sion. The blade turns when the engine is running.
Operator presence control bar - must be held downto the handle to startthe engine.
Release to stop the engine. Starter handle - used for startingthe engine.
Pdmer - pumps additional fuel from the carburetorto the cylinderfor use when startinga coldengine.
Drive control lever - used to engage power-propelled forward motion of lawn
mower. Throttle control - used for starting the engine and allows you to select either
FAST or SLOW engine speed.
6
The operation of any lawn
_=_,_._.s mower can result in foreign
objects thrown into the eyes, which can result in
severe eye damage.
Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs.
We recommend a standard safety glasses or wide vision safety mask worn over spectacles.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED
The engine speed is controlled by a
throttle located on the side of the upper handle. FAST position is for starting,
normal cutting, trimming and better grass bagging. SLOW position is for light
cutting, trimming and fuel economy.
SLOW
DRIVE CONTROL
Self-propelling is controlled by holding
the operator presence control bar down
to the handle and pushing the drive control lever forward until it clicks; then
releasing the lever.
Forward motion will stop when the operator presence control bar is
released. To stop forward motion
without stopping engine, release the
operator presence control bar slightly until the drive control disengages. Hold operator presence control bar down
against handle to continue mowing without self-propelling.
To keep drive control engaged when
turning corners, push down on handle and lift front wheels off ground while
turning lawn mower.
Operator presence control bar Drive
control
FAST
! \
I ii I It
\ I( //
/_, //
I I
l
/p--
I
ENGINE ZONE CONTROL
_,CAUTION: Federal regulations require
an engine control to be installed on this lawn mower in order to minimize the risk
of blade contact injury. Do not under any circumstances attempt to defeat the
function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an
operator presence control bar which requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower.
DRIVE
TO ENGAGE
DRIVE CONTROL
CONTROL
DISENGAGED
TO ADJUST cu'n'ING HEIGHT
Raise wheels for low cut and lower wheels for high cut, adjust cutting height
to suit your requirements. Medium position is best for most lawns.
To change cutting height, squeeze adjuster lever toward wheel. Move
wheel up or down to suit your require-
ments. Be sure all wheels are in the
same setting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped) allow lever to be positioned between the
plate tabs.
LOWER WHEELS FOR HIGH CUT
J
RAISE WHEELS FOR LOW CUT Lever
7
TO CONVERT MOWER
Your mower is shipped ready to be used as a mulcher. To convert to bagging or
discharging:
Lift discharge guard and remove mulcher plate.
Mower can now be used for side discharging or optional grass catcher
can be attached.
To return to mulching operation, simply reinstall mulcher plate as shown.
I,CAUTION" Do not run your lawn mower without discharge guard, ap-
proved grass catcher or mulcher plate in place.
Discharge
guard
Mulcher
plate
BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in the engine. For type and grade of oil to
use, see "ENGINE" in the Maintenance
section of this manual. A CAUTION: DO NOT overfill engine with
oil, or it will smoke on startup.
1. Be sure lawnmower is level and area around oil fill is clean.
2. Remove oil dipstick from oil fill spout. Make sure that rim of spout is clean.
3. You receive a container of oil with the
unit. Slowly pour 3/4 (15 oz.) of the oil
from the container down the oil fill
spout into the engine,
4. Wait one minute to allow oil to settle.
Insert and tighten dipstick, then remove it to check oil level.
5. Continue adding small amounts of oil
and rechecking the dipstick until it
reads full. DO NOT overfill, or engine will smoke on startup.
6. Always be sure to retighten oil dipstick
before starting engine.
Check oil level before each use. Add oil if needed. Fill to full line on dipstick.
Change the oil after every 25 hours of operation or each season. You may
need to change the oil more often under dusty, dirty conditions.
ADD GASOLINE NOTE: Before filling fuel tank, remove
and discard the debris plug that is inside
the tank.
Fill fuel tank to bottom of tank filler
neck. Do not overfill. Use fresh, clean,
regular unleaded gasoline with a minimum of 87 octane. Do not mix oil
with gasoline. Purchase fuel in
quantities that can be used within 30 days to assure fuel freshness.
_1_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
CAUTION: Alcohol blended fuels
(called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel system of an engine
while in storage. To avoid engine problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructions for
additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
Gasoline filler cap Engine
(Discard debris cap
ptug inside)
Prim
8
TO START ENGINE
NOTE: Due to protective coatings on the
engine, a small amount of smoke may be
present during the initial use of the product and should be considered
normal.
1. To start a cold engine, push primer three (3) times before trying to start.
Use a firm push. This step is not usually necessary when starting an
engine which has already run for a few minutes.
2. Hold operator presence control bar
down to the handle and pull starter handle quickly. Do not allow starter
rope to snap back.
TO STOP ENGINE
To stop engine, release operator
presence control bar.
NOTE: In cooler weather it may be necessary to repeat priming steps. In
warmer weather over priming may cause flooding and engine will not start. If you do flood engine, wait a few minutes
before attempting to start and do not repeat priming steps.
MOWING TIPS
Under certain,conditions, such as very
tall grass, it rfiay be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the
engine and leaving clumps of grass clippings. It may also be necessary to
reduce ground speed and/or run the lawn mower over the area a second
time.
For extremely heavy cutting, reduce the
width of cut by overlapping previously cut path and mow slowly.
For better grass bagging and most cutting conditions, the engine speed
should be set in the FAST position.
For side discharge lawn mowers, cutting in a counter-clockwise direction,
starting at the outside of the area to be
cut, spreads grass clippings more
evenly and puts less load on the engine. To keep clippings off of walkways, flower beds, etc., make the
first cuts in a clockwise direction.
Pores in cloth grass catchers can
become filled with dirt and dust with use and catchers will collect less grass.
To prevent this, regularly hose catcher off with water and let dry before using.
Keep top of engine around starter clear
and clean of grass clippings and chaff. This will help engine air flow and
extend engine life.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep mower housing free of built-upgrass and
trash. See "CLEANING" inthe Maintenance
section of thismanual.
The special mulching blade will recut the grass clippings many times and reduce
them insize so that as they fallonto the
lawn they will disperse intothe grass and not be noticed. Also, the mulched grass
willbiodograde quickly to provide nutrients for the lawn. Always mulchwith your
highest engine (blade) speed as this will providethe best recuttingaction ofthe
blades.
Avoid cuttingyour lawn when it iswet. Wet grass tends to form clumps and interferes with the mulchingaction. The besttime to
mow your lawn isthe early afternoon. At thistime the grass has dried and the newly
cut area will not be exposed to the direct
sun.
For best results, adjust the lawn mower cutting height so that the lawn mower cuts
off only the top one-third of the grass
blades. If the lawn is overgrown it will be necessary to raise the height of cut to
reduce pushing effort and to keep from
overloading the engine and leaving clumps of mulched grass. For extremely
heavy grass, reduce your width of cut by overlapping previously cut path and mow
slowly.
MAX 1/3
Certain types of grass and grass condi- tions may require that an area be mulched
a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the firstcut path.
Change your cuttingpattern from week to week. Mow northto south one week then
change to east to west the next week. This will help prevent matting and graining of
the lawn.
9
FI'L,NDATES
AS YOU COMPLETE /_',_/'_0_',,_'_'_ ......
Check for Loose Fasteners Clean/Inspect Grass Catcher
(If Equipped) I_ _ _'
M Clean Lawn MowerClean Under Drive Cover
(Power-Propelled Mowers)
_E Check drive belt/pulleys
(Power-Propelled Mowers) I_
R Check/Sharpen/Replace Blade b/3
Lubrication Chart V' II/
Clean Battery/Recharge (Electric Start Mowers ! I_ V'4
E Check Engine Oil Level I_
Change En_line Oil I/1,2
Inspect Muffler
G clean Air Filter _ 2
N Clean or Replace Spark Plug
Replace Air Filter Paper Cartridge 1_2
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil. 4 - Charge 48 hours at end of season.
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not cover items that have been subjected to
operator abuse or negligence. To receive full value from the warranty, operator must
maintain mower as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your unit.
All adjustments in the Service and Adjust-
ments section of this manual should be checked at least once each season.
Once a year, replace the spark plug, clean or replace air filter element and check
blade for wear. A new spark plug and
clean/new air filter element assure proper
air-fuel mixture and help your engine run better and last longer.
Follow the maintenance schedule in this
manual.
BEFORE EACH USE
Check engine oil level.
Check for loose fasteners.
(_) Spray lubricant (_) See "ENGINE" in Maintenance section.
,or
LUBRICATION CHART
Wheel
adjuster (on
each wheel)
oil
Discharge
guard hinge pin
(_) Handle bracket mounting pins
LUBRICATION
Keep unitwell lubricated(See "LUBRICATION
CHART").
IMPORTANT: Do not oil or grease
plastic wheel bearings. Viscous
lubricants will attract dust and dirt that
will shorten the life of the self-lubricat-
ing bearings. If you feel they must be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
10
PRODUCT SPECIFICATIONS
Serial number:
Date of purchase: Gasoline capacity / type: 1.6 quarts (Unleaded Regular) Oil type (API-SF-SJ): SAE 30 (above 32°F); SAE 5W-30 (below 32°F)
Oil capacity: 20 ounces Spark plug (gap: .030") Champion RJ19LM4 or J19LM
Blade bolt torque: 35-40 ft. Ibs.
The model and serial numbers will be found on a decal on the rear of the mower housing. Record both serial number and date of purchase in space provided above.
LAWN MOWER
Always observe safety rules when perform- ing any maintenance.
TIRES
Keep tirosfree of gasoline, oil, or insect controlchemicals which can harm rubber.
Avoid stumps, stones,deep ruts,sharp objects and other hazards that may cause
tire damage.
BLADECARE
For best results, mower blade must be kept sharp. Replace bent or damaged
blades.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with spark plug.
2. Turn lawn mower on its side. Make sure air filter and carburetor are up.
3. Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt.
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter- clockwise.
5. Remove blade and attaching hard- ware (bolt, lock washer and hardened
washer).
NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condi-
tion to work properly. Replace adapter if damaged.
TO REPLACE BLADE
1. Position the blade adapter on the engine crankshaft. Be sure key in
adapter and crankshaft keyway are aligned.
2. Position blade on the blade adapter aligning the two (2) holes in the blade
with the raised lugs on the adapter.
3. Be sure the trailing edge of blade
(opposite sharp edge) is up toward the engine.
4. Install the blade bolt with the lock washer and hardened washer into
blade adapter and crankshaft.
5. Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise.
The recommended tightening torque is 35-40 ft. Ibs.
IMPORTANT: Blade bolt is grade 8 heat
treated. TO SHARPEN BLADE
NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the
blade is balanced. Care should be taken to keep the blade
balanced. An unbalanced blade will
cause eventual damage to lawn mower or engine.
The blade can be sharpened with a file or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, drive a nail into a beam or wall. Leave about one
inch of the straight nail exposed. Place center hole of blade over the head of
the nail. If blade is balanced, it should
remain in a horizontal position. If either
end of the blade moves downward, sharpen the heavy end until the blade
is balanced.
Blade adaptel Crankshaft
/ keyway
Blade
Blade 3rank bolt shaft
11
washer Trailing edge Blade adapter
GRASS CATCHER
(If purchased as an accessory)
The grass catcher may be hosed with water, but must be dry when used.
Check your grass catcher often for damage or deterioration. Through
normal use it will wear. If catcher needs replacing, replace only with a
manufacturer approved replacement
catcher. Give the lawn mower model
number when ordering.
ENGINE
LUBRICATION
Use only high quality detergent oil rated with API service classification SF-SJ.
Select the oil's SAE viscosity grade according to your expected operating
temperature.
SAE VISCOSITY GRADES
-20 0 30 32 40 60 80 100
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to drain oil, drain fuel tank by running
engine until fuel tank is empty.
1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip lawn mower on its side as shown and drain oil into a suitable container.
Rock lawn mower back and forth to remove any oil trapped inside of
engine.
4. Wipe off any spilled oil from lawn mower or side of engine.
5. Fill engine with oil. (See "ADD OIL" in the Operation section of this manual).
6. Reconnect spark plug wire to spark plug.
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°1:. Check your
engine oil level more frequently to avoid possible engine damage from running
low on oil.
Change the oil after every 25 hours of operation orat least once a year if the
lawn mower is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and after each five (5)
hours of continuous use. Tighten oil plug securely each time you check the oil
level.
Container
12
AIR FILTER
Your engine will not run properly and may
be damaged by using a dirty air filter. Replace the air filter every 100 hours of operation or every season, whichever
occurs first. Service air cleaner more often under dusty conditions.
TO CLEAN AIR FILTER
1. Loosen screw and tilt cover to remove.
2. Carefully remove cartridge.
3. Clean by gently tapping on a flat surface. If very dirty, replace cartridge.
ACAUTION: Petroleum solvents, such as
kerosene, are not to be used to clean cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not
use pressurized air to clean or dry cartridge.
4. Install cartridge, then replace cover making sure the tabs are aligned with
the slots in the back plate. Fasten
screw securely.
Back
Lip
Cover
Ca_ridge Cover tabs
MUFFLER
Inspect and replace corroded muffler as it
could create a fire hazard and/or dam-
age.
SPARK PLUG
Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS" in Maintenance section of this manual.
CLEANING
IMPORTANT: For best performance, kiip
mower housing free of built-grass and trash. Clean the underside of your mower
after each use. _CAUTION: Disconnect spark plug wire
from spark plug and place wire where it cannot come in contact with the spark
plug.
Clean the underside of your lawn
mower by scraping to remove build-up of grass and trash.
Clean engine often to keep trash from
accumulating. A clogged engine runs hotter and shortens engine life.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
We do not recommend using a garden
hose to clean lawn mower unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine can result in
shortened engine life.
_1_WARNING: To avoid serious injury, before performing any service and
adjustments:
1. Release control bar and stop engine.
2. Make sure the blade and all moving parts have completely stopped.
3. Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT See "TO ADJUST CUTTING HEIGHT" in
the Operation section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the
rear wheels of your mower, is provided to
minimize the possibility that objects will
be thrown out of the rear of the mower
into the operator mowing position. If the
deflector becomes damaged, it should be
replaced. DISCHARGE GUARD
The discharge guard, attached to the discharge opening of your lawn mower, is
provided to prevent the possibility of injury resulting from objects being thrown
out of the discharge opening into the operator mowing position. If the discharge guard becomes damaged, it should be
replaced.
13
TO REMOVE DRIVE BELT
1. Remove drive cover. Remove belt from gearcase pulley by pushing
down on pulley and rolling belt off it.
2. Turn lawn mower on its side with air filter and carburetor up.
3. Remove blade.
4. Remove debris shield.
5. Remove belt from engine pulley on crankshaft.
TO REPLACE DRIVE BELT
1. Install new belt on engine pulley.
2. Reinstall debris shield and blade.
3. Return mower to upright position.
4. Install new belt on gearcase pulley.
5. Reinstall drive cover.
NOTE: Always use factory approved belt
to assure fit and long life.
\
\
Lower handle
ROTATE
Drive
cover
Push
Belt
TO ADJUST HANDLE
The handle can be mounted in a high or
low position. The mounting holes in the
bottom of lower handle are off center for
raising or lowering the handle.
1. Remove upper handle and all parts attached to lower handle.
2. Remove hairpin cotters from lower handle bracket mounting pin.
3. Squeeze lower handle in to remove it from mounting pins.
4. Turn lower handle over to raise or lower handle.
5. Squeeze lower handle in and position holes onto mounting pins on handle
bracket.
6. Reassemble upper handle and all parts removed from lower handle.
Mowing
Mowing i-_ position /
I I
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t JI [
Hairpin
Mounting - pin
LOW POSITION
HIGH POSITION
ENGINE
ENGINE SPEED Your engine speed has been factory set.
Do not attempt to increase engine speed or it may result in personal injury. If you
believe that engine is running too fast or too slow, take your mower to a Sears or
other qualified service center for repair and adjustment•
CARBURETOR Your carburetor is not adjustable. If your
engine does not operate properly due to suspected carburetor problems, take your
lawn mower to a Sears or other qualified
service center for repair and/or adjust-
ment. IMPORTANT: Never tamper with the
engine governor, which is factory set for proper engine speed. Overspeeding the
engine above the factory high speed setting can be dangerous. If you think the "
engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper
equipment and experience to make any
necessary adjustments.
14
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