Craftsman 917377980 Owner’s Manual

Owner's Manual
£RI:IFTSMAN°
6.75 HORSEPOWER 22" REAR DISCHARGE
POWER PROPELLED ROTARY LAWN MOWER
Model No.
917.377980
Assembly
Operation
Maintenance
Espafiol
Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
Warranty 2 Product Specifications 11
Safety Rules 2 Service and Adjustments 14
Assembly 4 Storage 16
Operation 6 Troubleshooting 17 Maintenance Schedule 10 Repair Parts 37 Maintenance 10 Parts Ordering Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship.
!f this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crank- shafts and the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only while
this product is in use in the United States.
This Warranty gives you specific lega! rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
Safety standards require operator presence controls to minimize the
risk of injury. Your unit is equipped with such controls. Do not attempt to
defeat the function of the operator presence controls under any
circumstances.
TRAINING:
Read this operator's manual carefully.
Become familiar with the controls and
know how to operate your mower properly. Learn how to quickly stop
mower.
Do not allow children to use your mower. Never allow adults to use mower without
proper instructions.
Keep the area of operation clear of all
persons, especially small children and pets.
Use mower only as the manufacturer
intended and as described in this manual.
Do not operate mower if it has been
dropped or damaged in any manner. Always have damage repaired before using your mower.
Do not use accessory attachments that
are not recommended by the manufac- turer. Use of such attachments may be
hazardous.
The blade turns when the engine is
running.
PREPARATION:
Always thorcugHy check the area to be mowed a,ld clear it of all stones, sticks,
wires, cones, and other foreign objects. These objects will be thrown by the
blade and can cause severe injury.
Always wear safety glasses or eye shields when starting and while using
your mower.
Dress properly. Do not operate mower when barefoot or wearing open sandals.
Wear only solid shoes with good traction
2 when mowing.
Check fuel tank before starting engine. Do not fill gas tank indoors, when the
engine is running or when the engine is
hot. Allow the engine to cool for several minutes before filling the gas tank. Clean
off any spilled gasoline before starting
the engine.
Always make wheel height adjustments
before starting your mower. Never attempt to do this while the engine is
running.
Mow only in daylight or good artificial light.
OPERATION:
Keep your eyes and mind on your mower and the area being cut. Do not let other interests distract you.
Do not mow wet or slippery grass. Never
run while operating your mower. Always be sure of your footing -- keep a firm
hold on the handles and walk.
Do not put hands or feet near or under rotating parts. Keep clear of the dis-
charge opening at all times.
Always stop the engine whenever you leave or are not using your mower, or before crossing driveways, walks, roads,
and any gravel--covered areas.
Never direct discharge of material
toward bystanders nor allow anyone
near the mower while you are operating it.
Before cleaning, inspecting, or repairing your mower, stop the engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the
spark plug wire and keep it away from the spark plug to prevent accidental starting.
Do not continue to run your mower if you
hit a foreign object, Follow the procedure outlined above, then repair any damage before restarting and operating you
mower.
Do not change the governor settings or overspeed the engine. Engine damage or personal injury may result.
Do not operate your mower if it vibrates abnormally. Excessive vibration is an
indication of damage; stop the engine, safely check for the cause of vibration and repair as required.
Do not run the engine indoors. Exhaust
fumes are dangerous.
Never cut grass by pulling the mower towards you. Mow across the face of
slopes, never up and down or you
might lose your footing. Do not mow excessively steep slopes. Use caution
when operating the mower on uneven terrain or when changing directions --
maintain good footing.
Never operate your mower without
proper guards, plates, grass catcher or other safety devices in place.
MAINTENANCE AND STORAGE:
Check the blade and the engine
mounting bolts often to be sure they are
tightened properly.
Check all bolts, nuts and screws at
frequent intervals for proper tightness to
be sure mower is in safe working condition.
Keep all safety devices in place and
working.
To reduce fire hazard, keep the engine free of grass, leaves or excessive
grease and oil.
Check grass catcher often for deteriora-
tion and wear and replace worn bags. Use only replacement bags that are recommended by and comply with specifications of the manufacturer of
your mower.
Always keep a sharp blade on your
mower.
Allow engine to cool before storing in
any enclosure.
Never store mower with fuel in the tank
inside a building where fumes may reach an open flame or an ignition source such as a hot water heater,
space heater, clothes dryer, etc.
_m_pLOOkfor this symbol to point out
ortant safety precautions. It means
CAUTION!!! BECOMEALERTH! YOUR
SAFETY IS INVOLVED.
_,CAUTION: Always disconnect spark plug wire and place wire where it cannot
contact spark plug in order to prevent accidental starting when setting up,
transporting, adjusting or making repairs.
_WARNING
The engine exhaust from this product
contains chemicals known to the State of California to cause cancer, birth defects,
or other reproductive harm.
3
These accassodes were available when this lawn mower was produced, They are not shipped with your mower. They are also avaJlabteat most Soars retail outJetsand service centers. Most Soars stores can also order repair parts for you, when you provide the model number of your lawn mower. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
FOR REAR DISCHARGE LAWN MOWERS
CLIPPING DEFLECTOR
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS BLADES BLADE ADAPTERS
Read these instructions and this manual in its
entirety before you attempt to assemble or operate your new lawn mower.
IMPORTANT: This lawn mower is shipped
WITHOUT OILOR GASOLINE in the engine. Your new lawn mower has been assembled
at the factory with the exceplJon of those parts left unassembled for shipping purposes. All
parts such as nuts, washers, bolts, etc., necessary to complete the assembly have
been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct toolsas necessary to ensure proper _htness.
MULCHER KITS
SIDE DISCHARGE
GRASS CATCHERS
LAWN MOWERS
AIR FILTERS
FOR
WHEELS
STABILIZER
GAS CANS
SPARK PLUGS
ENGINE OIL
TO REMOVE LAWN MOWER FROM
CARTON
Remove loose parts included with mower.
Cut down two end comers of carton and
lay end panel down fiat.
Remove all packing materials except padding between upper and lower handle
and padding ho',ding operator presence
control bar to upper handle.
Roll lawn mowsr out of carton end check carton thoroughly for additional loose part_
4
HOWTO SET UPYOUR LAWNMOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handles carefully so as
not to pinch or damage control cables.
Raise handles until lower handle section locks into place in mowing position.
Remove protective padding, raise upper handle section into place on lower handle and tighten both handle knobs.
Remove handle padding holding operator presence control bar to upper handle.
Your lawn mower handle can be adjusted for your mowing comfort. Refer to "Adjust
Handle" in the Service and Adjustment
section of this manual.
Operator presence bar
Upper handle
Liftup
Mowing position
TO INSTALL A'I'rACHMENTS Your lawn mower was shipped ready to be
used as a mulcher. To convert to bagging or discharging:
Open rear door and remove mulcher plug. Store mulcher plug in a safe place.
You can now install catcher or optional
dipping deflector.
To retum to mulching operation, install mulcher plug into discharge opening of
mower. Be sure all tabs are seated properly.
Mulcher
_IbCAUTION: Do not run your lawn
mower without mulcher plug in place or approved clipping deflector or grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.
Lower handle
5
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adiustments. Save this manual for future reference.
These symbols may appe_" on your lawn mower or in literaturesupplied with fire producL _ _ u_
therernea_ing.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Engine zone control cable
- Operator presence control bar
Drive control lever
Starter handle
Handle knob
Engine oil
Mulcher plug
cap w/
Housing
Gasoline cap
Primer
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE inthe engine. Wheel adjuster
(on each wheel)
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American
National Standards Institute and the U.S. Consumer Product Safety Commission. The blade
turns when the engine isrunning. Operator presence control bar - must be
held down to the handle to start the engine.
Release to stop the engine. Primer - pumps additional fuel from the
Drive centrol lever - used to engage power- propelled forward motion of lawn mower.
Mulcher plug - must be removed to convert to
bagging or discharging operation.
carburetor to the cylinder for use when starting a cold engine.
Starter handle - used for starting the engine.
6
The operation of any lawn
mower can result in foreign
objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or
performing any adjustments or repairs.
We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOWTO USEYOUR LAWN MOWER ENGINE SPEED
The engine speed was set at the factory
for optimum performance. Speed is not
adjustable.
ENGINE ZONE CONTROL
_,C.AUTION: Federal regulations
require an engine control to be installed on this lawn mower in order to minimize
the risk of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is
running.
Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower.
TO ADJUST CUTFING HEIGHT
Raise wheels for low cut and lower wheels for high cut.
Adjust cutting height to suit your require- ments. Medium position is best for most
lawns.
To change cutting height, squeeze adjuster
lever toward wheel. Move wheel up or down to suit your requirements. Be sure all wheels are inthe same setting.
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the plate tabs.
Plate Tab
TO ATrACH GRASS CATCHER
Close the lift top lid. Lift top lid must be
dosed while operating lawn mower.
Lift the rear door on the mower housing and place the grass catcher frame onto the formed tabs on the rear door hinge
bracket.
The grass catcher is secured to the lawn
mower housing when the rear door is lowered onto the grass catcher frame.
_,CAUTION: Do not run your lawn
mower without clipping deflector or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.
Hinge
Rear door
Grass Gatcher frame
Formed
tabs
TO EMPTY GRASS CATCHER
To remove grass catcher, release operator presence control bar to stop engine.
_ up rear door and remove the grass catcher by the handle.
NOTE: Do not drag the bag when
emptying; it will cause unnecessary wear.
/' /
Lower Wheels for High Gutt.__=_- _
_ _ Lever
Raise Wheels for Low Cut
7
DRIVE CONTROL
Self-propelling is controlled by holding the operator presence control bar down
to the handle and pushing the drive control lever forward until it clicks; then release the lever.
Forward motion will stop when the
operator presence control bar is released. To stop forward motion
without stopping engine, release the operator presence control bar slightly until the drive control disengages. Hold operator presence control bar down to handle to continue mowing without self-
propelling.
To keep drive control engaged when
turning corners, push down on handle and lift front wheels off ground while turning lawn mower.
Operator presence control bar
k_ control
To engage drive Drive control control disengaged
BEFORE STARTING ENGINE
OIL Your lawn mower is shipped without oil in the
engine.
Be sure mower is level and area around oil
fill is clean.
Remove engine oilcap and tillto the full
line on the dipstick.
NOTE: Allow oil to settle down into engine for accurate dipstick reading.
Engine holds 27 ozs. of oil. For type and
grade of oil to use, see "ENGINE" in
Maintenance section of this manual.
Pour oil slowly. Do not over 1111.
Check oil level before each use. Add oil if needed. Fill to full line on dipslJck.
To read proper level, tighten engine oil cap each time.
Reinstall engine oil cap and tighten.
Change the oil after every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions.
Drive
DD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will increase carbon and lead oxide
deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in
quantities that can be used within 30 days to assure fuel freshness.
WARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
_CAUTION- Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
Gasoline filler cap Engine oil cap
m:
TO START ENGINE
TO start a cold engine, push primer three
(3) times before Wing to start. Use a 11rm push. This step is not usually necessary when starling an engine which has already run for a few minutes.
Hold operator presence control bar down
to the handle and pull starter handle quickly. Do not allow starter rope to snap
back.
To stop engine, release operator presence control bar.
NOTE: In cooler weather it may be necessary to repeat priming steps. In
warmer weather over priming may cause
flooding and engine will not start. If you
do flood engine, wait a few minutes before attempting to start and do not
repeat priming steps.
8
MOWING TIPS
Undercertainconditions,suchasvery tall grass,it may be necessary to raise
the height of cut to reduce pushing effort
and to keep from overloading the engine and leaving clumps of grass clippings. It
may also be necessary to reduce ground speed and/or run the lawn
mower over the area a second time.
For extremely heavy cutting, reduce the width of cut by overlapping previously
cut path and mow slowly.
For better grass bagging and most
cutting conditions, the engine speed should be set in the fast position.
When using a rear discharge lawn
mower in moist, heavy grass, clumps of
cut grass may not enter the grass
catcher. Reduce ground speed (push- ing speed) and/or run the lawn mower
over the area a second time.
If a trail of clippings is left on the right side of a rear discharge mower, mow in
a clockwise direction with a small overlap to collect the clippings on the
next pass.
Pores in cloth grass catchers can
become filled with dirt and dust with use and catchers will collect less grass. To
prevent this, regularly hose catcher off with water and let dry before using.
Keep top of engine around starter clear and clean of grass clippings and chaff.
This will help engine air flow and extend engine life.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. See _Cleaning" in Maintenance section
The special mulching blade will recut the
grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will
biedegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the
best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet
grass tends to form dumps and interferes
with the mulching action. The best time to
mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct
sun.
For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades. If the lawn is overgrown it will be necessa W to raise the height of cut to reduce pushing
effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut by overlapping
previously cut path and mow slowly.
Certain types of grass and grass conditions
may require that an area be mulched a second time to completely hide the clippings.. When doing a second cut, mow
across or perpandicular to the first cut path. Change your cutting pattem from week to
week. Mow north to south one week then change to east to west the next week. This
will help prevent matting and graining of the lawn.
Max 1/3
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