Craftsman 917377972 Owner’s Manual

Owner's Manual
ICRRFTSMRWI
6.75 HORSEPOWER 21" MULTI-CUT
POWER PROPELLED
ROTARY LAWN MOWER
Model No.
917.377972
Assembly
Operation
Maintenance
EspaSol
Repair Parts
CAUTION:
Read and follow all
Safety Rules and InstructionP_
before operating this equipn_._
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sJars.com/craftsman
Warranty ................................................. 2
Safety Rules ........................................... 2
Assembly ................................................ 4
Operation ................................................ 6
Maintenance Schedule ........................ 11
Maintenance ......................................... 11
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crank- shafts and the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest Sears Service Center/Department in the United States. This warranty applies only while this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
Product Specifications .......................... 12
Service and Adjustments ...................... 15
Storage ................................................. 16
Troubleshooting ................................... 17
Repair Parts .......................................... 38
Parts Ordering ....................... Back Cover
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
I,GENERAL OPERATION
Read, understand, and follow all
instructions on the machine and in the manual(s) before starting. Be thor-
oughly familiar with the controls and the proper use of the machine before starting.
Do not put hands or feet near or under rotating parts. Keep clear of the
discharge-opening at.all times.
Only allow responsible individuals, who are familiar with the--instructions, to
operate the machine.
Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which
could be picked up and thrown by the
blade.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Do not operate the mower when barefoot or wearing open sandals.
Always wear substantial foot wear.
Do not pull mower backwards unless absolutely necessary. Always look
down and behind before and while moving backwards.
Do not operate the mower with proper guards, plates, grass catcher or other safety protective devices in place.
See manufacturer's instructions for proper operation and installation of
accessories. Only use accessories approved by the manufacturer.
Stop the blade(s) when crossing gravel drives, walks, or roads.
Stop the engine (motor) whenever you
leave the equipment, before cleaning
the mower or unclogging the chute.
Shut the engine (motor) off and wait
until the blade comes to complete stop
2 before removing grass catcher.
Mow only in daylight or good artificial light.
Do not operate the machine while underthe influence of alcohol or drugs.
Never operate machine in wet grass. Always be sure of your footing: keep a
firm hold on the handle and walk; never
run.
Disengage the self-propelled mecha-
nism or drive clutch on mowers so equipped before starting the engine
(motor).
If the equipment should start to vibrate abnormally, stop the engine (motor)
and check immediately for the cause. Vibration is generally a warning of
trouble.
Always wear safety goggles or safety glasses with side shields when operat-
ing mower.
I1.
Slopes are a major factor related to slip and fall accidents which can result in
severe injury. All slopes require extra caution. If you feel uneasy on a slope, do
not mow it.
DO:
Mow across the face of slopes: never up and down. Exercise extreme caution
when changing direction on slopes.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or embankments. The operator could lose
footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced footing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the trimming area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
SLOPE OPERATION
Before and while walking backwards, look behind and down for small
children.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICS
Use extra care in handling gasoline
and other fuels. They are flammable and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not
smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed area.
Never make adjustments or repairs with the engine (motor) running. Disconnect
the spark plug wire, and keep the wire away from the plug to prevent acciden- tal starting.
Keep nuts and bolts, especially blade attachement bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never attempt to make wheel height adjustments while the engine (motor) is
running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Do not change the engine governor setting or overspeed the engine.
3
_Look for this symbol to point out
important safety precautions. It means CAUTIONHf BECOMEALERT!!! YOUR
SAFETY IS INVOLVED. AqLCAUTION: In order to prevent
accidental starting when setting up, transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
AWARNING: Engine exhaust, some of its constituents, and certain vehicle
components contain or emit chemicals known to the State of California to cause
cancer and birth defects or other
reproductive harm.
_,WARNING: Battery posts, terminals and
related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
These accessories were available when thislawn mower was produced. They are not shipped with your mower. They are also available at most Sears retail outlets and service
centers. Most Sears stores can also order repair parts for you, when you provide the model number of your lawn mower. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS MULCHER KITS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
/_ GRASS CATCHERS
i_ SiDE DESCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS BLADES BLADE ADAPTERS
Read these instructions and this manual in its entirety before you attempt to
assemble or operate your new lawn mower.
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the
engine. Your new lawn mower has been as-
sembled at the factory with the exception
AIR FILTERS
parts and hardware you assemble must be tightened securely. Use the correct
tools as necessary to ensure proper tightness. All parts such as nuts, washers, bolts, etc., necessary to complete the
assembly have been placed in the parts bag.
TO REMOVE LAWN MOWER FROM
CARTON
of those parts left unassembled for
shipping purposes. To ensure safe and
proper operation of your lawn mower, all
Remove loose parts included with
mower.
4
FOR
WHEELS
STABILIZER
GAS CANS
SPARK PLUGS
r--
ENGINE OIL
Cut down two end comers of carton
and lay end panel down flat.
Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle.
Roll lawn mower out of carton and check carton thoroughly for additional
loose parts.
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so as not to pinch or damage control cables.
Raise lower handle section to operating position and squeeze the bottom ends of lower handle towards each other
until the pin in handle can be inserted into one of the three height adjustment
holes.
Remove protective padding, raise
upper handle section into place on lower handle and tighten both handle
knobs.
Remove any packing material from around control bar.
Your handles may be adjusted for your mowing comfort. Refer to Service and
Adjustments section of this manual.
Operator presence
control bar Lift up
Upper handle \
Lift up
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to
be used as a mulcher. To convert to bagging or discharging; See OPERATION
section of this manual.
TO PREPARE BATTERY
NOTE: Your battery must be charged
before you can start your lawn mower.
Disconnect engine battery connector (male) from battery connector (female)
Connect battery charger connector (male) to battery connector (female).
° Plug battery charger into 110 volt A.C.
outlet,
Leave battery charger connected for 24 hours before starting your engine for
the first time.
After charging, connect engine connec- tor (male) to battery connector (female).
Your engine has an integral alternator for partial charging. Connect your battery charger to charge battery as required.
IMPORTANT: The engine alternator will not charge a discharged battery.
At the end of the mowing season the battery should be charged for 48 hours to
protect the battery during winter storage. ACAUTION: Always disconnect the
engine connector (male) from the battery connector (female) to prevent accidental
starting when transporting or storing your lawn mower after the season.
Engine
connector
Lower handle
3-position
Handle
adjustment
bracket
Mowing position
Handle
pin
"_I_ _ Battery
/ F_:_..___ " charger f J- _"_ connector
7 (Male)
Battery
connector
(Female)
5
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself
with the location of various controls and adjustments. Save this manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Drive control
Key start Switch
Auxiliary Starter
handle
Grass
Wheel adjuster
lever
Mulcher plug
Operator presence control
_eed control lever
Cable clip
Engine oil cap w/dipstick
Gasoline cap
Mulcher door
IMPORTANT: This lawn mower is shipped
without oil or gasoline in the engine.
Primer
Housing
MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Commis- sion. The blade turns when the engine is running.
Operator presence control - must be held down to the handle to start the
engine. Release to stop the engine. Primer - pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine. Auxiliary Starter handle - used for
Drive control bar - used to engage
power-propelled foward motion of lawn mower.
Mulcher plug - Located at the rear discharge opening must be removed when converting to bagging operation.
Key start switch- used to start engine
starting the engine.
6
The operation of any lawn mower
can result in foreign objects
thrown into the eyes, which can
result in severe eye damage.
Always wear safety glasses or eye shields
while operating your lawn mower or perform-
ing any adjustments or repairs. We recom- mend a wide vision safety mask over spectacles or standard safety glasses.
HOWTO USEYOUR LAWN MOWER
ENGINE SPEED
The engine speed was set at the factory for
optimum performance. Speed is not adjust- able.
ENGINE ZONE CONTROL
_CAUTION: Federal regulations require an engine control to be installed on this
lawn mower in order to minimize the risk
of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower.
TO ADJUST CUTTING HEIGHT
All four wheels are adjusted by a single lever.
Pull adjuster lever toward wheel. To raise mower, move lever forward to desired
position. To lower mower, move the lever
toward the rear.
Lower Wheels for high cut
Wheel
Adjuster
Lever /
Raise Wheels for low cut
GROUND DRIVE SPEEDS
Your lawn mower provides multiple speeds to let you select the speed that suits you best.
Lower speeds are for slow, heavy/thick grass cutting or trimming.
Medium speeds are for normal grass cutting or trimming.
High is for light cutting and for ground transport.
NOTE: Do not move speed control lever unless the engine is running
TO OPERATE DRIVE SYSTEM
With engine running, select ground speed by moving speed control lever to desired position.
To start forward motion, pull drive control bar back against handle.
To stop forward motion, release drive control bar.
IMPORTANT: Always keep drive control
bar fully engaged against handle when in
use,
Speed controllever _ i ,
\
Operator presence
Drive control engaged
control bar
Drive control disengaged
TO CONVERT MOWER
Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging or
discharging:
REAR BAGGING-
Open rear door and remove mulcher plug. Store mulcher plug in a safe place.
To convertto mulching or discharging
operation, installmulcher plug into rear discharge opening of mower.
SIDE DISCHARGING-
Rear door must be closed.
Open mulcher door and install discharge deflector under guard as shown.
Mower is now ready for discharging operation.
To convert to mulching or bagging operation, discharge deflector must be
removed and mulcher door must be
closed.
7
SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN
MOWER
FOR MULCHING -
Rear mulcher plug installed.
Mulcher door closed. FOR REAR BAGGING -
Rear rnulcher plug removed.
Grass catcher installed.
Mulcher door closed.
FOR SIDE DISCHARGING -
Rear mulcher plug installed.
Side discharge deflector installed.
_,CAUTION: Do not run your lawn mower without rear mulcher plug in place or
approved grass catcher in place. Never attempt to operate the lawn mower
with the rear door removed or propped open.
Mulcher plug
TO ATTACH GRASS CATCHER
Liftthe rear door of the lawn mower and place the grass catcher frame hooks into
the slots of the rear door.
The grass catcher is secured to the lawn
mower housing when the rear door is lowered onto the grass catcher frame.
Rear door Grass
lots catch_
Catcher frame
hook
_,CAUTION: Do not run your lawn mow without rear mulcher plug or approved
grass catcher in place. Never attempt to operate the lawn mower with the rear
door removed or propped open.
TO EMPTY GRASS CATCHER
Lift up on grass catcher using the frame handle.
Remove grass catcher with clippings from under lawn mower handle.
Empty clippingsfrom bag using bothfram
handle and bag handle.
NOTE: Do not drag the bag when
emptying; it will cause unnecessary wea
Open mulcher door
Mulcher door
Discharge detlector
BEFORE STARTING ENGINE
OIL Your lawn mower is shipped without oil i
the engine.
Be sure mower is level and area around oil fill is clean.
Remove engine oil cap and fill to the full line on the dipstick.
NOTE: Allow oil to settle down into engine for accurate reading.
Engine holds 27ozs. of oil. For type
and grade of oil to use, see "ENGINE" in maintenance section of this manual
Pour oil slowly. Do not over fill.
Check oil level before each use. Add oil if needed. Fill to full line ondipstick.
To read proper level, tighten engine oil cap each time.
Reinstall engine oil cap and tighten.
Change the oil after every 25 hoursof operation or each season. You may
needto change the oil more often underdusty, dirty conditions.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane(Use of leaded gasoline will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
_WARNING: Experience indicates that
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the fuel tank, start the engine and let it run until fuel lines and carburetor are empty. Use fresh fuel next
season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in fuel tank or permanent damage may occur.
_I,CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
To start a cold engine, push primer three (3) times before trying to start.
Use a firm push. This step is not usually necessary when starting an
engine which has already run for a few minutes.
Move engine speed control lever to fast position.
Hold operator presence control bar down to the handle.
Turn electric start key clockwise to crank engine.
IMPORTANT: Do not crank engine more
than five continous seconds between
each time you try to start. Wait 5 to 10
seconds between each attempt.
To start engine using the auxiliary starter handle, follow the steps above.
Exchange the use of the start key for
starter handle. Pull starter handle quickly. Do not allow starter rope to
snap back.
To stop engine, release operator presence control bar.
NOTE: In cooler weather it may be necessary to repeat priming steps. In
warmer weather over priming may cause
flooding and engine will not start. If you
do flood engine wait a few minutes before attempting to start and do not repeat
priming steps.
Gasoline Engine oil cap
filler cap
9
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