Craftsman 917377811 Owner’s Manual

Owner's Manual
ICRRFTSMRW I
6.75 HORSEPOWER 21" MULTI-CUT
POWER PROPELLED
ROTARY LAWN MOWER
Model No.
917.377811
Assembly
Operation
Maintenance
Espa_ol
Repair Parts
CAUTION: Read and follow all
Safety Rules and Instructions beforeoperatingthis equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
Warranty ................................................. 2
Safety Rules ........................................ 2-4
Assembly ................................................ 5
Operation ........................................... 6-10
Maintenance Schedule ........................ 11
Maintenance., .................................. 11-14
Product Specifications .......................... 12
Service and Adjustments ...................... 15
Storage ............................................ 16-17
Troubleshooting .............................. 17-18
Repair PaRs ..................................... 36-43
Parts Ordering ........................ Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workman-
ship. If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest Sears Service Center/Department in the United States. This warranty applies only
while this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state. SEARS, ROEBUCKAND CO., £)/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
I. GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the
manual(s) before starting. Be thor- oughly familiar with the controls and the proper use of the machine before
starting.
Do not put hands or feet near or under rotating parts. Keep clear of the
discharge opening at all times.
Only allow responsible individuals, who are familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which could be picked up and thrown by the
blade.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Do not operate the mower when barefoot or wearing open sandals.
Always wear substantial foot wear.
Do not pull mower backwards unless absolutely necessary. Always look
down and behind before and while moving backwards.
Do not operate the mower without proper guards, plates, grass catcher or
other safety protective devices in place.
See manufacturer's instructions for proper operation and installation of
accessories. Only use accessories approved by the manufacturer.
2
Stop the blade(s) when crossing gravel
drives, walks, or roads.
Stop the engine (motor) whenever you
leave the equipment, before cleaning the mower or unclogging the chute.
Shut the engine (motor) off and wait until the blade comes to complete stop
before removing grass catcher.
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drugs.
Never operate machine in wet grass. Always be sure of your footing: keep a
firm hold on the handle and walk; never
run.
Disengage the self-propelled mecha-
nism or drive clutch on mowers so equipped before starting the engine
(motor).
If the equipment should start to vibrate
abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of
trouble.
Always wear safety goggles or safety glasses with side shields when
operating mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip and fall accidents which can result in
severe injury. All slopes require extra caution, if you feel uneasy on a slope, do
not mow it.
DO"
Mow across the face of slopes: never
up and down. Exercise extreme caution when changing direction on slopes.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or embankments. The operator could lose
footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced
footing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the trimming area
and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and while walking backwards,
look behind and down for small
children.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
-Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Never make adjustments or repairs with the engine (motor) running. Disconnect
the spark plug wire, and keep the wire away from the plug to prevent acciden-
tal starting.
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never attempt to make wheel height adjustments while the engine (motor) is
running.
3
Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Do not change the engine governor
setting or overspeed the engine.
_,WARNING: Engine exhaust, some of its constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer and birth defects or other reproductive
harm.
_,WARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State of California to cause cancer and birth
defects or other reproductive harm. Wash
hands after handling.
&Look for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
A CAUTION: Muffler and other engine parts become extremely hot during
operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.
_, WARNING: In order to prevent acci-
dental starting when setting up, transport-
ing, adjusting or making repairs, always disconnect spark plug wire and place wire
where it cannot contact spark plug.
These accessories were available when this lawn mower was produced. They are not
shipped with your mower. They are also available at most Sears retail ouUets and service
centers. Most Sears stores can also order repair parts for you, when you provide the model
number of your lawn mower. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
MULCHER KITS
J
STABILIZER
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS AIR FILTERS SPARK PLUGS
BELTS BLADES BLADE ADAPTERS WHEELS ENGINE OIL
_/1 GRASS CATCHERS
_I SIDE DISCHARGE
4
FOR
LAWN MOWERS
GAS CANS
Read these instructions and this manual in its entirety before you attempt to
assemble or operate your new lawn
mower. IMPORTANT: This lawn mower is
shipped WITHOUT OIL OR GASOLINE in
the engine. Your new lawn mower has been as-
sembled at the factory with the exception
of those parts left unassembled for
shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to com-
plete the assembly have been placed in
the parts bag. To ensure safe and proper
operation of your lawn mower, all parts and hardware you assemble must be
tightened securely. Use the correct tools
as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with mower.
2. Cut down two end comers of carton
and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower
handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thorougly for additional
loose parts.
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise lower handle section to operating position and squeeze the
bottom ends of lower handle towards each other until the pin in handle can
be inserted into one of the three height adjustment holes.
2. Remove protective padding, raise upper handle section into place on lower handle and tighten both handle
knobs.
3. Remove any packing material from
around control bar.
Your handles may be adjusted for your
mowing comfort. Refer to Service and
Adjustments section of this manual.
Operator I: control bar
Lift
Mowing
position
Lower handle
pin
sq
3-Position
handle
adj
bracket
TO INSTALL A'I-FACHMENTS Your lawn mower was shipped ready to
be used as a mulcher. To convert to bagging or discharging, see "TO CON-
VERT MOWER" in the Operation section of this manual.
5
KNOWYOUR LAWN MOWER READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN
MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls ancl adjustments. Save this manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the product.
Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Drive control b_
Handle knob
Grass
Single point height adjuster handle.,
Engine oil cap
Mulcher plug Mulcher doc
IMPORTANT: This lawn mower is shipped without oil or gasoline in the engine.
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the
Amedcan National Standards Institute and the U.S. Consumer Product Safety Commis- sion. The blade turns when the engine is running.
presence control bar
Drive speed control lever
Engine zone control cable
Drive cover
Gasoline filler cap
Air filter
ousing
Operator presence control bar - must be held down to the handle to start the
engine. Release to stop the engine. Primer - pumps additional fuel from the
carburetor to the cylinder for use when starting a cold engine.
Starter handle - used for starting the
engine.
Drive control bar - used to engage
power-propelled foward motion of lawn
mower.
Drive speed control lever - used to engage power-propelled forward motion
lawn mower. Single point height adjuster- used to
adjust cutting height of lawn mower. Mulcher door - allows conversion to
discharging or bagging operation. Mulcher plug - Located at the rear
discharge opening must be removed when converting to bagging operation.
6
mowercan result in foreign
objects thrown into the
The operationof any lawn
eyes, which can result in severe eye damage.
Always wear safety glasses or eye
shields while operating your lawn mower or performing any adjustments or repairs.
We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOWTO USEYOUR LAWN MOWER ENGINE SPEED
The engine speed was set at the factory for optimum performance. Speed is not
adjustable.
ENGINE ZONE CONTROL
TO OPERATE DRIVE SYSTEM
With engine running, select ground
speed by moving drive speed control
lever to desired position.
To start forward motion, pull drive
control bar back against handle.
To stop forward motion, release drive
control bar.
IMPORTANT: Always keep drive control
fully engaged against handle when in
use.
Operator nce control bar
\
_,CAUTION: Feel.eral requlations reguire an
engine control to Deinstalled on mis lawn mower in order to minimize the riskof blade
contact injury.Do not under any circumstances attempt to defeat the function of the operator control. The blade turns when
the engine is running.
Your lawn mower is equipped with an operator presence control bar which
requires the operator to be pos_oned behind the lawn mower handle to start and
operate the lawn mower.
GROUND DRIVE SPEEDS
Your lawn mower provides multiple speeds to let you select the speed that suits you best.
Lower speeds are for heavy/thick grass
cutting or trimming.
Medium speeds are for normal grass
cutting or trimming.
High speeds are for light cutting and for ground transport.
NOTE: Do not move speed control lever unless the engine is running
Drive speed control lever_
Drive control
;led _ disengaged
TO ADJUST CUTTING HEIGHT All four wheels are adjusted by a single
lever.
Pull adjuster lever toward wheel, To raise mower, move lever forward to
desired position. To lower mower,
move the lever toward the rear. Lower Wheels
for High Cut_ J Single point
lever
Raise Wheels
for Low Cut
TO ATTACH GRASS CATCHER
1. Lift the rear door of the lawn mower
and place the grass catcher frame hooks into the slots of the rear door.
2. The grass catcher is secured to the
lawn mower housing when the rear door is lowered onto the grass catcher
frame.
iLCAUTION: Do not run your lawn mower
without clipping deflector or approved grass catcher in place. Never attempt to
operate the lawn mower with the rear door removed or propped open.
,\
7
Rear door slots
Grass
catcher
Catcher frame hook
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the frame handle.
2. Remove grass catcher with clippings from under lawn mower handle.
3. Empty clippings from bag using both frame handle and bag handle.
NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.
SIDE DISCHARGING
Mulcher plug must be installed into rear discharge opening of mower.
Open mulcher door and install dis-
charge deflector under guard as shown.
Mower is now ready for discharging operation.
To convert to mulching or bagging operation, discharge deflector must be
removed and discharge guard must be
closed.
:her door
(
Grass
Bag frame
handle handle
TO CONVERT MOWER Your lawn mower was shipped ready to
be used as a mulcher. To convert to bagging or discharging:
REAR BAGGING
Open rear door and remove mulcher plug. Store mulcher plug in a safe
place.
You can now install the grass catcher.
To convert to mulching or discharging operation, install mulcher plug into rear discharge opening of mower.
Open mulcher door
Discharge
deflector
Mulcher plug
SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER
FOR MULCHING -
1. Rear mulcher plug installed.
2. Mulcher door closed.
FOR REAR BAGGING -
1. Rear mulcher plug removed.
2. Grass catcher installed.
3. Mulcher door closed. FOR SIDE DISCHARGING -
1. Rear mulcher plug installed.
2. Side discharge deflector installed.
I,CAUTION: Do not run your lawn mower without rear mulcher plug in place or
approved grass catcher in place. Never attempt to operate the lawn mower
with the rear door removed or propped open.
BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in the engine. Engine holds 20 oz. of oil.
For type and grade of oil to use, see
"ENGINE" in Maintenance section of this manual.
1. Be sure lawnmower is level and area around oil fill is clean.
2. Remove engine oil cap and fill to the full line on the dipstick. Pour oil slowly.
Do not over fill.
NOTE: Allow oil to settle down into engine
for accurate reading. To read proper level,
tighten engine oil cap, then remove it to read the dipstick.
3. Reinstall engine oil cap and tighten.
Check oil level before each use. Add
oil if needed. Fill to full line on dipstick.
Change the oil after every 25 hours of
operation or each season. You may need to change the oil more often under dusty, dirty conditions.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30 days to assure fuel
freshness.
_WARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an
engine while instorage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructionsfor
additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
A CAUTION: Fillto bottom of gas tank filler neck. Do not overfill. Wipe oft any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
- Gasoline filler cap
Engine oil cap
9
TO START ENGINE
NOTE: Due to protective coatings on the engine, a small amount of smoke may be
present during the initial use of the product and should be considered
normal.
1. To start a cold engine, push primer three (3) times before trying to start. Use a firm push. This step is not usually necessary when starting an
engine which has already run for a few minutes.
2. Hold operator presence control bar down to the handle and pull starter
handle quickly. Do not allow starter rope to snap back.
TO STOP ENGINE
To stop engine, release operator
presence control bar. NOTE: In cooler weather it may be necessary to repeat priming steps. In
warmer weather over priming may cause flooding and engine will not start. If you do flood engine, wait a few minutes before
attempting to start and do not repeat priming steps.
MOWINGTIPS
Under certain conditions, such as very tall grass, it may be necessary to raise
the height of cut to reduce pushing
effort and to keep from overloading the
engine and leaving clumps of grass clippings. It may also be necessary to
reduce ground speed and/or run the lawn mower over the area a second
time.
For extremely heavy cutting, reduce the width of cut by overlapping previously
cut path and mow slowly.
For better grass bagging and most cutting conditions, the engine speed
should be set in the fast position.
Pores in cloth grass catchers can
become filled with dirt and dust with use and catchers will collect less grass. To
prevent this, regularly hose catcher off with water and let dry before using.
Keep top of engine around starter clear and clean of grass clippings and chaff.
This will help engine air flow and extend engine life.
MULCHING MOW1NG TIPS IMPORTANT: Forbestperformance,keep
mower housingfree of built-upgrassand trash.See "CLEANING"in the Maintenance
sectionofthis manual.
The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the
lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients
for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the
blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to
mow your lawn is the early aftemoon. At this time the grass has dried and the newly
cut area will not be exposed to the direct
sun.
For best results, adjust the lawn mower cutting height so that the lawn mower cuts
off only the top one-third of the grass blades. If the lawn is overgrown it will be
necessary to raise the height of cut to
reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut
by overlapping previously cut path and mow slowly.
Certain types of grass and grass conditions may require that an area be mulched a
second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the firstcut path.
Change your cutting pattem from week to week. Mow north to south one week then
change to east to west the next week. This will help prevent matting and graining of
the lawn.
Max 1/3
10
AS YOU COMPLETE ..,#_l_.?,_._.l_,,_
Check for Loose Fasteners _/
Clean/Inspect Grass Catcher (If Equipped) t,/ _
a Clean Lawn Mower
Clean Under Drive Cover
Check drive belt]pulleys
W (Power-PropeEledMowers) i,/
(Power-Propelled Mowers) If
_ERVICE DATES
1/
R Check/Sharpen/Replace Blade I/'3
LubricationChart I_
Clean Battery/Recharge tElectric StartMowers I I_ 1_4
NE Check Engine Oil Level !/
Change EngineOil Vwt.2
Inspect Muffler
G Clean Air Filter _,_ 2 N Clean or Replace Spark Plug
Replace Air Filter Paper Cartridge 11_2
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3- Replace blades more often when mowing in sandy soil. LUBRICATION CHART
4 - Charge 48 hours at end of season.
GENERAL RECOMMENDATIONS
(_) Engine oil
The warrantyon this lawn mower does not cover items that have been subjected to
operator abuse or negligence. To receive full value from the warranty, operator must
maintain mower as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your unit.
All adjustments in the Service and Adjust-
ments se_on of this manual should be
checked at least once each season.
Once a year, replace the spark plug, replace air filter element and check blade
for wear. A new spark plug and clean/new air filter element assure proper air-fuel
mixture and help your engine runbetter and last longer.
Follow the maintenance schedule in this manual.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
LUBRICATION Keep unit well lubricated (See "LUBRICA-
TION CHART').
(_) Brake spring
door hinge pin
door hinge
(_) Handle bracket mounting pins
(_) Spray lubricant _) See "ENGINE" in Maintenance section.
IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous
lubricants will attract dust and dirt that will shorten the life of the self-lubricat-
ing bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.
11
bracket
Mulcher
Rear
PRODUCT SPECIFICATIONS
;ERIAL NUMBER:
DATE OF PURCHASE:
GASOLINE CAPACITY/TYPE: 1.5 QUARTS (UNLEADED REGULAR)
)ILTYPE (API-SF-SJ): SAE 30 (ABOVE 32°F); SAE 5W-30 (BELOW 32°F
OIL CAPACITY: 20 OUNCES SPARK PLUG (GAP: .045") CHAMPION RJ19LM4
BLADE BOLT TORQUE: 35-40 FT. LBS.
The model and serial numbers will be found on a decal attached to the rear of the
lawn mower housing. Record both serial number and date of purchase in the space provided above.
LAWN MOWISR TO REPLACE BLADE Always observe safety rules when performing
any maintenance. TIRES
Keep tiresfree of gasoline, oil,or insect controlchemicals whichcan harm rubber.
Avoid stumps,stones,deep ruts,sharp objectsand other hazardsthat may cause
tire damage.
BLADE CARE
For best results, mower blade must be kept sharp. Replace bent or damaged
blades. TO REMOVE BLADE
1. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with spark plug.
2. Turn lawn mower on its side. Make sure air filter and carburetor are up.
3. Use a wood block between blade and mower housing to prevent blade from
turning when removing blade bolt.
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter- clockwise.
5. Remove blade and attaching hard- ware (bolt, lock washer and hardened washer).
NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work
properly. Replace adapter if damaged.
1. Position the blade adapter on the engine crankshaft. Be sure key in adapter and crankshaft keyway are
aligned.
2. Position blade on the blade adapter aligning the two (2) holes in the blade
with the raised lugs on the adapter.
3. Be sure the trailing edge of blade (opposite sharp edge) is up toward the
engine.
4. Install the blade bolt with the lock washer and hardened washer into
blade adapter and crankshaft.
5. Use block of wood between blade and lawn mower housing and tighten the
blade bolt, turning clockwise.
The recommended tightening torque is
35-40 ft. Ibs.
IMPORTANT: Blade bolt is grade 8 heat
treated.
Blade adaptel Crankshaft
Ke keyway
Blade
Blade bolt Hardene - -_ _ shaft
washer Trailing edge Blade adapter
12
TO SHARPEN BLADE
NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is
balanced. Care should be taken to keep the blade
balanced. An unbalanced blade will cause
eventual damage to lawn mower or engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, drive a nail
into a beam or wall. Leave about one inch of the straight nail exposed. Place
center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position. If either
end of the blade moves downward, sharpen the heavy end untilthe blade is
balanced.
GRASS CATCHER
The grass catcher may be hosed with / water, but must be dry when used.
Check your grass catcher often for damage or deterioration. Through _
normal use it will wear. If catcher needs
replacing, replace only with a manufac-
turer approved replacement catcher. Give the lawn mower model number
when ordering.
DRIVE WHEELS
Check rear drive wheels each time you
mow to be sure they move freely. The
wheels not turning freely means trash,
grass cuttings, etc., may be inside the drive wheel and dust cover area and must
be cleaned out to free drive wheels. If necessary to clean the drive wheels,
check both rear wheels.
1. Remove hubcaps and Iocknuts.
2. Remove wheels from wheel adjuster axles.
3. Remove any trash or grass cuttings from inside the dust cover, pinion and/ or drive wheel gear teeth.
4. If you remove the drive pinions, wipe clean with dry cloth. Reassemble dry.
Do not lubricate. Do not use oil or
grease.
NOTE: The pinion gears, on both sides of
the mower, are the same, however, they
must be installed correctly. If installed incorrectly, the drive system will not work.
5. There are arrows embossed on both
sides of the pinion gear. With the arrow at the top of the pinion, the arrow must point towards the front of
the mower. If the arrow points to the rear of the mower, turn the pinion
around, then assemble to mower.
6. Place wheels back on adjuster axles.
7. Replace Iocknuts and hubcaps.
Correct Incorrect
Wave
,Washer
Pinion
Hubca
Washers
'Locknut
ENGINE LUBRICATION
Use only high quality detergent oil rated with API service classification SF-SJ. Selectthe
oil's SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES
-20 0 30 32 40 60 80 100
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve staring in cold weather,
these multi-viscesity oils will result in
increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least once a year if the lawn
mower is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each five (5) hours of
continuous use. "13ghten oil plug securely each time you check the oil level.
Dust
cover
13
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to
drain oil, drain fuel tank by running
engine untilfuel tank is empty.
1. Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with spark plug.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip _awn mower on its side as shown
and drain oil into a suitable container.
Rock lawn mower back and forth to remove any oil trapped inside of
engine.
4. Wipe off any spilled oil from lawn mower or side of engine.
5. Fill engine with oil. (See "ADD OIL" in the Operation section of this manual).
6. Reconnect spark plug wire to spark
plug.
Collar
clockwise to
Clip
rum
remove
\
\
Slot /
Air filter
MUFFLER Inspect and replace corroded muffler as it
could create a fire hazard and/or damage,
SPARK PLUG Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
in Maintenance section ot this manual.
/
Tab / Turn
/ counter-
Air filter cover clockwise to tighten
Container
AIR FILTER Your engine will not run properly and may
be damaged by using a dirty air filter.
Replace the air filter every 100 hours of operation or every season, whichever
occurs first. Service air cleaner more often under dusty conditions. Do not
wash air filter.
TO CHANGE AIR FILTER
1. Remove the air filter by turning clockwise to the stop and pull away
from collar.
2. Remove filter from inside of cover.
3. Clean the inside of the cover and the collar to remove any dirt accumula-
tion.
4. Insert new filter into cover.
5. Put air filter cover and filter into collar aligning the tab with the slot.
6. Push in on cover and turn counter- clockwise to tighten.
CLEANING IMPORTAN'E For best performance, keep
mower housing free of built-up grass and trash. Clean underside of mower housing
after each use. ACAUTION'. Disconnect spark plug wire from spark plug and place wire where it
cannot come in contact with the spark
plug.
Clean the underside of your lawn mower by scraping to remove build-up
of grass and trash.
Clean engine often to keep trash from
accumulating. A clogged engine runs hotter and shortens engine life.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
We do not recommend using a garden
hose to clean lawn mower unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine can result in
shortened engine life.
14
Loading...
+ 30 hidden pages