Craftsman 917377650 Owner’s Manual

Owner's Manual
I(RRFT.TMRW I
ROTARY LAWN MOWER
6.75 Horsepower 21" Multi-Cut
Power-Propelled
Model No.
917.377650
Read and follow all Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.comlcraftsman
Warranty ................................................. 2
Safety Rules ........................................ 2-4
Assembly/Pre-Operation ........................ 5
Operation ........................................... 6-10
Maintenance Schedule ........................ 11
Maintenance .................................... 11-14
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
Product Specifications .......................... 12
Service and Adjustments ...................... 15
Storage ............................................ 16-17
Troubleshooting .............................. 17-18
Repair Parts ..................................... 36-43
Sears Service ......................... Back Cover
For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructionsin
the owner's manual, Sears will repair free of charge any defect in material or workman-
ship. If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only while this product is used in the United States. This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
ALook for this symbol to point out
important safety precautions. It means
CAUTION!H BECOMEALERT!!! YOUR
SAFETY IS iNVOLVED.
& CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs.
&WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicats
known to the State of California to cause
cancer and birth defects or other repro- ductive harm.
AWARNING: Battery posts, terminals and
related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling.
& CAUTION: Muffler and other engine parts become extremely hot during
operation and remain hot after engine
has stopped. To avoid severe burns on contact, stay away from these areas.
2
I.GENERAL OPERATION
Read, understand, and follow all
instructions on the machine and in the manual(s) before starting. Be thor-
oughly familiar with the controls and the proper use of the machine before
starting.
Do not put hands or feet near or under
rotating parts. Keep clear of the discharge opening at all times.
Only allow responsible individuals, who are familiar with the instructions, to
operate the machine.
Clear the area of objects such as rocks, toys, wire, bones, sticks, etc.,
which could be picked up and thrown
by the blade.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Do not operate the mower when barefoot or wearing open sandals.
Always wear substantial foot wear.
Do not pull mower backwards unless
absolutely necessary. Always look clown and behind before and while
moving backwards.
Do not operate the mower without proper guards, plates, grass catcher or
other safety protective devices in place.
See manufacturer's instructions for proper operation and installation of
accessories. Only use accessories approved by the manufacturer.
Stop the blade(s) when crossing gravel
drives, walks, or roads.
Stop the engine (motor) whenever you leave the equipment, before cleaning
the mower or unclogging the chute.
Shut the engine (motor) off and wait until the blade comes to complete stop
before removing grass catcher.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Never operate machine in wet grass.
Always be sure of your footing: keep a
firm hold on the handle and walk;
never run.
Disengage the self-propelled mecha- nism or drive clutch on mowers so
equipped before starting the engine
(motor).
If the equipment should start to vibrate
abnormally, stop the engine (motor)
and check immediately for the cause. Vibration is generally a warning of
trouble.
Always wear safety goggles or safety
glasses with side shields when operating mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip and fall accidents which can result in
severe injury. All slopes require extra caution. If you feel uneasy on a slope, do
not mow it.
DO:
Mow across the face of slopes: never
up and down. Exercise extreme caution when changing direction on slopes.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or embankments. The operator could lose
footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced footing could cause slipping.
II1. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the trimming area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and while walking backwards,
look behind and down for small children.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
3
Never run a machine inside a closed
area.
Never make adjustments or repairs
with the engine (motor) running.
Disconnect the spark plug wire, and
keep the wire away from the plug to
prevent accidental starting.
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary, before restarting.
Never attempt to make wheel height adjustments while the engine (motor) is
running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Do not change the engine governor
setting or overspeed the engine.
These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Sears retail outlets and service
centers. Most Sears stores can also order repair parts for you, when you provide the model number of your lawn mower. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS BLADES BLADE ADAPTERS
MULCHER KITS
SIDE DISCHARGE
GRASS CATCHERS
LAWN MOWERS
AIR FILTERS
FOR
WHEELS
STABILIZER
GAS CANS
SPARK PLUGS
ENGINE OIL
4
Read these instructions and this manual in its entirety before you attempt to
assemble or operate your new lawn
mower. IMPORTANT: This lawn mower is
shipped WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been as-
sembled at the factory with the exception of those parts left unassembled for shipping purposes. All parts such as nuts, washers, belts, etc., necessary to com-
plete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened secumlyo Use the correct tools
as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with
mower.
2. Cut down two end corners of carton and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower
handle and padding holding operator
presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thorougly for additional
loose parts.
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise lower handle section to operating position and squeeze the
bottom ends of lower handle towards each other until the pin in handle can
be inserted into one of the three height adjustment holes.
2. Remove protective padding, raise
upper handle section into place on lower handle and tighten both handle
knobs.
3. Remove any packing material from around control bar.
Your handles may be adjusted for your mowing comfort. Refer to "ADJUST HANDLE" in the Service and Adjustments
section of this manual.
Operator control bar
LIFT
UP
Mowing position
Lower handle
SQUEEZE
pin
/
Handle
bracket
TOINSTALL ATTACHMENTS
Your lawn mower was shipped ready to be used as a mulcher. To convert to
bagging or discharging, see "TO CON- VERT MOWER" in the Operation section
of this manual.
5
KNOWYOUR LAWN MOWER
READ THIS OWNER'S MANUALAND ALL SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with
the location of various controls and adjustments. Save this manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the product.
Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Drive
presence control bar
Ddve speed control lever
zone controlcable
Handle knob
Grass
Single point height adjuster handle
Gasoline filler cap
t_irfilter
Mulcher plug
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. Housing
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commis- sion. The blade turns when the engine is running.
Operator presence control bar - must be held down to the handle to start the
engine. Release to stop the engine. Primer - pumps additional fuel from the
carburetor to the cylinder for use when starting a cold engine. Starter handle - used for starting the
engine. Drive control bar - used to engage
power-propelled foward motion of lawn
mower.
Drive speed control lever - used to engage power-propelled forward motion
of lawn mower. Single point height adjuster - used to
adjust cutting height of lawn mower. Mulcher door - allows conversion to
discharging or bagging operation. Mulcher plug - Located at the rear discharge opening. Must be removed
when converting to bagging operation.
6
Theoperationofanylawn
mower can result in foreign
objects thrown into the eyes, which can result in
severe eye damage.
Always wear safety glasses or eye
shields while operating your lawn mower or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOWTO USEYOUR LAWN MOWER
ENGINE SPEED
The engine speed was set at the factory for optimum performance. Speed is not adjustable.
ENGINE ZONE CONTROL
ACAUTION: Federal re_:lulations .reg,uim an engine control to be installed on this lawn
mower in order to minimize the risk of blade contact injury. Do not under any
circumstances attempt to defeat the function of the operator control. The blade tums when
the engine is running.
Your lawn mower is equipped with an operator presence control bar which
requires the operator to be positioned behind the lawn mower handle to start and
operate the lawn mower.
GROUND DRIVE SPEEDS
Your lawn mower provides multiple
speeds to let you select the speed that suits you best.
Lower speeds are for heavy/thick grass
cutting or trimming.
Medium speeds are for normal grass cutting or trimming.
High speeds are for light cutting and for ground transport.
NOTE: Do not move speed control lever unless the engine is running
Ddve speed
TO OPERATE DRIVE SYSTEM
With engine running, select ground
speed by moving drive speed control lever to desired position.
To start forward motion, pull drive
control bar back against handle.
To stop forward motion, release drive
control bar.
IMPORTANT: Always keep drive control
fully engaged against handle when in
use.
Operator :ontrolbar
\
DRIVE CONTROL
_,ENGANGED
TO ADJUST CUTTING HEIGHT All four wheels are adjusted by a single
lever.
Pull adjuster lever toward wheel. To raise mower, move lever forward to
desired position. To lower mower,
move the lever toward the rear. LOWER WHEELS
FOR HIGH CUT
Sing height adjuster
lever
RAISE WHEELS
FOR LOW CUT
TO ATTACH GRASS CATCHER
1. Lift the rear door of the lawn mower and place the grass catcher frame
hooks into the slots of the rear door.
2. The grass catcher is secured to the lawn mower housing when the rear
door is lowered onto the grass catcher frame.
ACAUTION: Do not run your lawn mower without mulcher plug or approved grass
catcher in place. Never attempt to operate the lawn mower with the rear door
removed or propped open.
\
DRIVE
7
Rear door slots
Grass
catcher
Catcher frame hook
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the
frame handle.
2. Remove grass catcher with clippings from under lawn mower handle.
3, Empty clippings from bag using beth
frame handle and bag handle.
NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.
SIDE DISCHARGING
Mulcher plug must be installed into rear discharge opening of mower.
Open mulcher door and install dis- charge deflector under guard as shown.
Mower is now ready for discharging
operation.
To convert to mulching or bagging operation, discharge deflector must be
removed and discharge guard must be closed.
Mulcher door
(/
Grass
Bag handle
handle
TO CONVERT MOWER
Your lawn mower was shipped ready to be used as a mulcher. To convert to
bagging or discharging:
REAR BAGGING
Open rear door and remove mulcher plug. Store mulcher plug in a safe
place.
You can now install the grass catcher.
To convert to mulching or discharging operation, install mulcher plug into rear
discharge opening of mower.
frame
Open mulcher door
Discharge
deflector
Mulcher plug/_
8
SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER
FOR MULCHING -
1. Rear mulcher plug installed.
2. Mulcher door closed. FOR REAR BAGGING -
1. Rear mulcher plug removed.
2. Grass catcher installed.
3. Mulcher door closed. FOR SIDE DISCHARGING -
1. Rear mulcher plug installed.
2. Side discharge deflector installed.
ACAUTION: Do not run your lawn mower without rear mulcher plug in place or
approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped
open.
BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in the engine. For type and grade of oil to
use, see "ENGINE" in the Maintenance section of this manual.
A CAUTION: DO NOT overfill engine with oil, or it will smoke on startup.
1. Be sure lawnmower is level and area around oil fill is clean.
2. Remove oil dipstick from oil fill spout. Make sure that rim of spout is clean.
3. You receive a container of oil with the unit. Slowly pour 3/4 (15 oz.) of the oil
from the container down the oil fill spout into the engine.
4. Wait one minute to allow oil to settle.
Insert and tighten dipstick, then
remove it to check oil level.
5. Continue adding small amounts of oil and rechecking the dipstick until it
reads full. DO NOT overfill, or engine will smoke on startup.
6. Always be sure to retighten oil dipstick before starting engine.
Check oil level before each use. Add oil if needed. Fill to full line on dipstick.
Change the oil after every 25 hours of operation or each season. You may
need to change the oil more often under dusty, dirty conditions.
ADD GASOLINE
Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean,
regular unleaded gasoline with a minimum of 87 octane. Do not mix oil
with gasoline. Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
A CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
A CAUTION: Alcohol blended fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before
storage of 30 days or longer. Drain the
gas tank, start the engine and let it run
until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional information. Never use engine or carbu- retor cleaner products in the fuel tank or permanent damage may occur.
Gasoline
filler cap
Engine oil cap
9
TO START ENGINE
NOTE: Due to protective coatings on the engine, a small amount of smoke may be
present during the initial use of the product and should be considered
normal.
1. To start a cold engine, push primer three (3) times before trying to start.
Use a firm push. This step is not usually necessary when starting an
engine which has already run for a few minutes.
2. Hold operator presence control bar
down to the handle and pull starter handle quickly. Do not allow starter rope to snap back.
TO STOP ENGINE
To stop engine, release operator
presence control bar. NOTE: In cooler weather it may be necessary to repeat priming steps. In
warmer weather over priming may cause
flooding and engine will not start. If you do
flood engine, wait a few minutes before attempting to start and do not repeat
priming steps.
MOWING TIPS
Under certain conditions, such as very
tall grass, it may be necessary to raise
the height of cut to reduce pushing effort and to keep from overloading the
engine and leaving clumps of grass clippings. It may also be necessary to
reduce ground speed and/or run the
lawn mower over the area a second
time.
For extremely heavy cutting, reduce the width of cut by overlapping previously
cut path and mow slowly.
For better grass bagging and most cutting conditions, the engine speed
should be set in the fast position.
Pores in cloth grass catchers can
become filled with dirt and dust with use and catchers will collect less grass. To
prevent this, regularly hose catcher off with water and let dry before using.
Keep top of engine around starter clear and clean of grass clippings and chaff.
This will help engine air flow and extend engine life.
MULCHING MOWINGTIPS
IMPORTANT: Forbeet performance, keep mower housing free of built-up grass and
trash. See "CLEANING" in the Maintenance
section of this manual.
The special mulching blade will recur the grass clippings many times and reduce
them insize so that as they fall onto the lawn they will disperse intothe grass and
not be noticed. Also, the mulched grass
will biodegrade quickly to provide nutrients for the lawn. Always mulch with your
highest engine (blade) spend as this will
provide the best reoutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form dumps and interferes
with the mulching action. The best time to mow your lawn is the early aftemoon. At
this time the grass has dried and the newly cut area will not be exposed to the direct
sun.
For best results, adjust the lawn mower
cutting height so that the lawn mower cuts offonly the top one-third of the grass
blades. If the lawn is overgrown it will be necessary to raise the height of cut to
reduce pushing effort and to keep from overlonding the engine and leaving
clumps of mulched grass. For extremely heavy grass, reduce your width of cut by
overlapping previously cut path and mow slowly.
Max 1/3
Certain types of grass and grass conditions may require that an area be mulched a
second time to completely hide the clippings. When doing a second cut, mow
across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week then
change to east to west the next week. This will help prevent matting and graining of the
lawn.
10
FiLL,NO.TES
AS YOU COMPLETE _O_. _j_.l_ __E RVIC E DATE S
Check for Loose Fasteners _ V' Clean/InspectGrassCatcher
(If Equipped) t/ _
i Clean Lawn MowerClean Under DriveCover
(Power-PropelledMowers) If
(Power-PropelledMowers)
g Check/Sharpen/ReplaceBlade 3
W Checkdrive belt/pulleys
LubricationChart V'
Clean Battery/Recharge IElectric Start Mowers! II/ I/4
E Check Engine Oil Level I_
Change EngineOil I/!,2
InspectMuffler Clean Air Filter _ 2
N Clean or Replace SparkPlug
ReplaceAir Filter Paper Cartridge I,/2
1 - Change more often when Operatingunder a heavy load or in high ambient temperatures.
2 - Service more olten when operating in dirtyor dusty conditions.
3- Replace blades more often when mowing in sandy soil. LUBRICATION CHART
4 - Charge 48 hours at end ol season.
GENERAL RECOMMENDATIONS _) Engine oil
The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full
value from the warranty, operator must
maintain mower as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your unit.
All adjustments in the Service and Adjust- ments sec'don of this manual should be
checked at least once each season.
Once a year, replace the spark plug, replace air filter element and check blade
for wear. A new spark plug and clean/new
air filter element assure proper air-fuel mixture and help your engine run better
and last longer.
Follow the maintenance schedule in this manual.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners. LUBRICATION
Keep unit well lubricated (See "LUBRICA- TION CHART").
(!) Brake spring
door hinge pin
door hinge
(_) Handle bracket mounting pins
(_ Spray lubricant (2) See "ENGINE" in Maintenance section.
IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous
lubricants will attract dust and dirt that will shorten the life of the self-lubricat-
ing bearings. If you feel they must be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
11
bracket
Mulcher
3_) Rear
PRODUCT SPECIFICATIONS
Serial number: Date of purchase:
Gasoline capacity / type: 1.25 quarts (unleaded regular)
Oil type (API-SF-SJ): SAE 30 (above 32°F); SAE 5W-30 (below 32°F)
Oil capacity: 20 ounces Spark plug (gap: .030") Champion RJ19LM or J19LM
Blade bolt torque: 35-40 ft. Ibs.
The model and serial numbers will be found on a decal on the rear of the mower housing. Record both serial number and date of purchase in space provided above.
LAWNMOWER
Always observe safety rules when performing any maintenarK_.
TIRES
Keep tires free of gasoline, oil, or insect control chemicals which san harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause
tire damage.
BLADE CARE
For best results, mower blade must be kept sharp. Replace bent or damaged
blades. TO REMOVE BLADE
1. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with spark plug.
2. Turn lawn mower on its side. Make sure air filter and carburetor are up.
3. Use a wood block between blade and
mower housing to prevent blade from
turning when removing blade bolt.
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter- clockwise.
5. Remove blade and attaching hard- ware (bolt, lock washer and hardened
washer).
NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work properly. Replace adapter if damaged.
TO REPLACE BLADE
1. Position the blade adapter on the engine crankshaft. Be sure key in
adapter and crankshaft keyway are aligned.
2. Position blade on the blade adapter aligning the two (2) holes in the blade
with the raised lugs on the adapter.
3. Be sure the trailing edge of blade
(opposite sharp edge) is up toward the
engine.
4. Install the blade bolt with the lock washer and hardened washer into
blade adapter and crankshaft.
5. Use block of wood between blade and
lawn mower housing and tighten the blade bolt, turning clockwise.
The recommended tightening torque is
35-40 ft. Ibs.
IMPORTANT: Blade bolt is grade 8 heat treated.
Blade ada Crankshaft
Blade
Blade _-_"/1 shaft bolt Hardene
washer Trailing edge Blade adapter
12
TO SHARPEN BLADE
NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is
balanced. Care should be taken to keep the blade
balanced. An unbalanced blade will cause eventual damage to lawn mower or engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, drive a nail
into a beam or wall. Leave about one inch of the straight nail exposed. Place
center hole of blade over the head of
the nail. If blade is balanced, it should remain in a horizontal position. If either
end of the blade moves downward, sharpen the heavy end until the blade is
balanced.
GRASS CATCHER
The grass catcher may be hosed with water, but must be dry when used.
Check your grass catcher often for damage or deterioration. Through
normal use it will wear. If catcher needs replacing, replace only with a manufac-
turer approved replacement catcher.
Give the lawn mower model number when ordering.
DRIVE WHEELS
Check rear drive wheels each time you mow to be sure they move freely. The
wheels not turning freely means trash, grass cuttings, etc., may be inside the
drive wheel and dust cover area and must
be cleaned out to free drive wheels. If necessary to clean the drive wheels,
check both rear wheels.
1. Remove hubcaps and Iocknuts.
2. Remove wheels from wheel adjuster
axles.
3. Remove any trash or grass cuttings
from inside the dust cover, pinion and/
or drive wheel gear teeth.
4. If you remove the drive pinions, wipe clean with dry cloth. Reassemble dry.
Do not lubricate. Do not use oil or grease.
NOTE: The pinion gears, on both sides of
the mower, are the same, however, they
must be installed correctly. If installed incorrectly, the drive system will not work.
5. There are arrows embossed on both sides of the pinion gear. With the
arrow at the top of the pinion, the arrow must pointtowards the front of
the mower. If the arrow pointsto the
rear of the mower, turn the pinion around, then assemble to mower.
6. Place wheels back on adjuster axles.
7. Replace Iocknuts and hubcaps.
CORRECT INCORRECT
Wave
,Washer
Pinion
Gover
Washers
/ Dust
Locknut
ENGINE
LUBRICATION
Use only high quality detergent oil rated with
API service classification SF-SJ. Select the oil's SAE viscosity grade according to your
expected operating temperature.
F -20 0 30 32 40 60 80 100
_S ISAEVISCOSITY GRADES
c -_ -_ ._ _ ,_ 2o _
NOTE: Although multi-viscosity oils (5W30,
10W30 etc.) improve starting incold weather,
these multi-viscosity oils will result in increased oil consumption when used above
32°F. Check your engine oil level more
frequently to avoid possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least once a year if the lawn
mower is not used for 25 hours in one year. Check the crankcase oil level before starting
the engine and after each five (5) hours of continuous use. Tighten oil plug securely each time you check the oil level.
13
TO CHANGE ENGINE OIL NOTE: Before tipping lawn mower to
drain oil, drain fuel tank by running engine until fuel tank is empty.
1. Disconnect spark plug wire from spark plug and place wire where itcannot
come in contactwith spark plug.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip lawn mower on its side as shown and drain oil into a suitable container.
Rock lawn mower back and forth to remove any oil trapped inside of
engine.
4. Wipe off any spilled oil from lawn mower or side of engine.
5. Fill engine with oil. (See "ADD OIL" in the Operation section of this manual).
6. Reconnect spark plug wire to spark plug.
Container
AIR FILTER Your engine will not run propedy and may
be damaged by using a dirty air filter.
Replace the air filter every 100 hours of
operation or every season, whichever occurs first. Service air cleaner more
often under dusty conditions. Do not wash air filter.
TO CHANGE AIR FILTER
1. Remove the air filter by turning
clockwise to the stop and pull away from collar.
2. Remove filter from inside of cover.
3. Clean the inside of the cover and the collar to remove any dirt accumula-
tion.
4. Insert new filter into cover.
5. Put air filter cover and filter into collar aligning the tab with the slot.
6. Push in on cover and turn counter- clockwise to tighten.
TURN
Collar
Clip
Slot
CLOCKWISE
J
Air filter
Tab
Air filter cover
MUFFLER
Inspect and replace corroded muffler as it
could create a fire hazard and/or damage.
SPARK PLUG
Replace spark plugs at the beginning of each mowing season or after every 100
hours of operation, whichever occurs first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS" in Maintenance section of this manual.
CLEANING IMPORTANT." For best performance, keep
mower housing free of built-up grass and trash. Clean underside of mower housing
after each use.
_!_CAUTION: Disconnect spark plug wire
from spark plug and place wire where it cannot come in contact with the spark
plug.
Clean the underside of your lawn mower by scraping to remove build-up
of grass and trash.
Clean engine often to keep trash from accumulating. A clogged engine runs
hotter and shortens engine life.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
We do not recommend using a garden hose to clean lawn mower unless the
electrical system, muffler, air filter and carburetor are covered to keep water
out. Water in engine can result in shortened engine life.
COUNTER-
CLOCKWISE TO
TIGHTEN
14
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