Craftsman 917377630 Owner’s Manual

9Wner's Manual
&IBRARY:
CRnFTSMnN
Received
i.75 HORSEPOWER Copied
!1" REAR DISCHARG_tered _OWER PROPELLEDS
LAWN MOWE4_lnned
117.377-630
,_!"-, .. '_:_
Safety Assembly
Operation Maintenance
Espafiol Repair._Parts-_.
AUTION:
ead and follow all _ afety Rules and Instructions
i_:ii!_i::"_"i!_!''__!!I;_I::_
4
m
._fomoperatingthisequipment
.=ars,Roebuck and Co., Hoffman Estates, IL60179
Warranty 2 Product Specifications 11 Safety Rules 2 Service and Adjustments 13
Assembly 4 Storage 14 Operation 6 Troubleshooting 15
Maintenance Schedule 10 Repair Parts 35 Maintenance 10 Parts Ordering Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date ofpurchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructionsin the
owner's manual, Sears will repair free of charge any defect inmaterial orworkmanship. If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become wom during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, includingbent crank- shafts and the failure to maintain the equipment according to the instructionscon-
tained in the owner's manual.
Warranty service is available by retuming the Craftsman power mower to the nearest Sears Service Center/Department in the United States. This warranty applies only while
this product is in use in the United States.
This Warranty gives you specificlegal rights, and you may also have other rightswhich vary from state to state."
SEARS, ROEBUCKAND CO., DI817 WA, HOFFMAN ESTATES, ILLINOIS 60179
TRAINING:
Read this operator's manual carefully.
_Becomefamiliar withthe controlsand
knowhow to operate your mower properly.,Learn how to quicklystop
mower. Do not allowchildrento use your mower.
Never allow adults to us_"-mowerwithout properinstructions.
Keep the area of operation clear of all persons,esl_eciallysmall children and
pets.
Use mower only as the manufacturer
intendedand as descnl:Dedinthis manual.
Do not operate mower ifit has been droppedor damaged inany manner.
Always have damage repaired before
usingyour mower.
_ot u_ accessory attachments that are not recommended by the manufac-
turer. Use of suchattachments may be hazardous.
The blade turnswhen the engine is
running.
PREPARATION:
Alwaysthoroughlycheck the area to be
mowed and clear itof all stones, sticks, wires, bones, and other foreign objects.
These objectswillbe thrown by the blade
- and can cause severe injury.
Always wear safetyglasses or eye
shieldswhen starting and while using your mower.
Dress properly.Do notoperate mower
when barefoot or wearing open sandals. Wear only solidshoes withgood traction
when mowing.
Check fuel tank before startingengine. Do not fillgas tank indoors,when the
engine is runningorwhen the engine is
2
aid
hot. Allow theengine to coolfor several minutes before fillingthe gas tank. Clean
off _ spilledgasoline before startingthe engine.
Always makewheel heightadjustments before sta_ng you_:mower.Never
attempt to do this whilethe engine is
running.
Mow onlyin daylightor good artificial
light.
OPERATION:
Keep your eyes and mind on your mower and the area being cut. Do not let other
interests distract you.
Do not mow wet or slippery grass. Never
run while operating your mower. Always be:sure of your footing m keep a firm
hold on the handles and walk.
Do not put hands or feet near or under
rotating parts. Keep clear of the discharge
opening at all times.
" Always stop the engine whenever you
leave or are not using your mower, or before crossing driveways, walks, roads,
and any gravel--covered areas.
Never direct discharge of material toward
bystanders nor allow anyone near the mower while you are operating it.
Before cleaning, inspecting, or repairing your mower, stop the engine and make
absolutely sure the blade and all moving parts have stopped. Then disconnect the
spark plug wire and keep it away from the spark plug to prevent accidental starting.
De-nQt,,_,ontinue to-run your mower if you
hit a foreign object. Follow the procedure outlined above, then repair any damage
before restarting and operating you
mower.
Do no[change the govemor settings or
overspeed the engine. Engine damage or
...l_ersonal inj_ry_may result,
Do n(_t operate your mower if it vibrates
abnormally. Excessivevibrationi,_san
indicationof damage; stop the engine, safely check for the cause ofvibration and repair as required.
Do not run the engine indoors.Exhaust fumes are dangerous. --
Never cutgrass by pullingthe mower
towardsyou. Mow across the face of slopes, never upand down oryou might
loseyour footing.Do notmow exces- sivelysteep slopes. Use caution when
operatingthe mower on uneven terrain or when changing directions-- maintain
goodfooting.
Never operate your mower without
properguards, plates, grass catcher or other safety devices in place.
MAINTENANCE AND STORAGE:
Check the blade and the engine mount-
ing boltsoftento be sure they are
tightened properly.
Check all bolts, nutsand screws at
frequent intervalsfor proper tightnessto be sum mower isin safe working
condition.
Keep allsafety devices in place and
working.
To reducefire hazard, keep the engine
free of grass, leaves orexcessive grease and oil.
Check grass catcher often for deteriora-
tionand wear and replace worn bags. Use only replacementbags that are
recommended by andcomply with specificationsofthe manufacturer of your
mower.
Always keep a sharp blade on your
mower.
Allowengine to cool before storing in any
enclosure.
Never store mower with fuel inthe tank inside a buildingwhere fumes may reach
an open flame or an ignitionsource such as a hot water heater, space heater,
clothes dryer, etc.
CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact spark plug in order to prevent
accidental startingwhen setting up,
transporting, adjusting or making repairs.
WARNING The engine exhaust from this product
containschemicals known to the State of Californiato cause cancer, birth defects, or other reproductiveharm.
!
3
mower was
availableat mostSears retailoutletsand servicecenters. Most Searsstorescan alsoorder repairpadsforyou,whenyou providethe modelnumberofyourlawnmower. Someofthese
accessorP.s may notapplyto yourlawn mower.
LAWN MOWER PERFORMANCE
FOR REAR DISCHARGE LAWN MOWERS
CUPPING DEFLECTOR
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS BLADES BLADE ADAPTERS
-" Ri_lbdthes_T_structions and this manual in
its entirety before you attempt to assemble or operate your new lawn mower. Your
new lawn mower has been assembled at the factory with the exception of those
parts left unassembled for shipping
_ _purposes. To ensure safe and proper
operation-of your lawn mower, all parts and hardware you assemble must be
tightened securely. Use tba.correct tools
as necessary to ensure proper tightness.
All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have
been placed in the parts bag. TO REMOVE LAWN MOWER FROM
CARTON
Remove loose parts included with mower.
Cut down two end comers of carton and lay end panel down fiat.
.,I;Ijmov_ll packing materials except padding between upper and lower
"-',_andle and padding holdingoperator
f?
MULCHER KITS
GRASSCATCHERS
FOR
SIDEDISCHARGE
LAWNMOWERS
AIR RLTERS
I_tF.L_LS
STABILIZER
GAS CANS
SPARK PLUGS
ENGINE OIL
presence control bar to upper handle. Roll lawn mower out of carton and check
carton thoroughly for additional loose
pads.
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so as not to pinch or damage controlcables.
Raise handles until lower handle section
locks into place in mowing position.
-- Remove protective padding, raise upper handle section into place on lower
handle and tighten both handle knobs.
Remove handle padding holding
operator presence controlbar to upper handle.
Your lawn mower handle can be
adjusted foryour mowing comfort. Refer to "AdjustHandle" in the Service and Adjustments section of this manual.
_.. . .._.:.'
%,,,..,_,,,,.,_,,,..
ii,
4
Operatorpresence
control bar
Upper handle
Liftup
Lower
_ handle
3-position Handle
adjustment
bracket
m
=b,.
Liftup
..:,.
Mowing position
J
Handle
pin
TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to be
used as a mulcher. Toconvert to bagging or discharging:
Open rear door and remove mulcher
plug. Store mulcher plug in a safe place.
You can now install catcher or optional
clippingdeflector.
To return to mulching operation, install
mulcher plug into discharge openingof mower.
Mulcher Plug
TO PREPARE BATTERY
NOTE: Your battery must be charged before you can start your lawn mower.
Disconnect engine battery connector
(male) from battery connector (female)
Connect battery charger connector
(male) to battery, connector (female).
Plug battery charger into 110 volt A.C. outlet.
Leave battery charger connected for 24 hours before starting your engine for the
first time.
After charging, connect engine connec-
tor (male) to battery connector (female).
Your engine has an integral alternator for partial charging. Connect your battery
charger to charge battery as required. IMPORTANT: The engine altemator will
not charge a discharged battery. At the end of the mowing season the
battery should be charged for 48 hours to protect the battery during winter storage.
CAUTION: Always disconnect the engine connector (male) from the battery connector (female) to prevent accidental
starting when transporting or storing your lawn mower after the season.
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KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN
MOWER. Comparetheillustrationswithyourlawn mowertofamiliarizeyourselfwiththe locationofvariouscontrolsand adjustments.Save thismanualforfuture reference.
These symbols mayappear onyourlawnmoweror inliteraturesuppliedwiththe product. Learn andunderstandtheir meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER. KEEP _S
OR WARNING ON OFF AND FEET AWAY
= D/'ive control
Operator presence control
Electdc start
Starter handle
Grass catcher
Gasoline cap
Wheel adjuster lever
-. Engine oilcap w/dipstick ...-.
7..........................
Cable clip
Pdmer
MEETS CPSC SAFETY RL:_UIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Commis- sion. The bladetums when the engine is runn[hg.
Operator presence_ontrol - must be held down to the handle to start the
engine. Release to stop the engine.
Primer - pumps additional fuel from the carburetor to the cylinder for use when
starting a cold engine. Starter handle - used for starting the
en .g_. "9"_
Drive control bar - used to engage power-propelled foward motion of lawn
mower. Mulcher plug - Located at the rear
discharge opening must be removed when converting to bagging operation.
Electric start key - used for starting the engine.
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!
The operationofanylawn mowercan resultin foreignobjectsthrownintotheeyes, whichcan
resultinsevereeyedamage.Alweysweer
safetyglassesoreye shieldswhile operating yourlawn mowerorperforminganyadjust- merits orrepairs.We recommenda wide
visionsafetymaskoverthe speclaclesor standardsafetyglasses.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED
The engine speedwas setat the factoryfor optimumperformance Speed is not adjust-
able.
ENGINE ZONE CONTROL
CAUTION: Federalregulationsrequirean eng'_,3ecor_,oltobe installedon this lawn
mower inorderto minimizethe riskofblade
contactinjury.Do notunderany circur_ances
attempttodefeatthe function oftheoperator
control. The bladeturnswhen the engineis
running.
Your lawnmower isequippedwithan
operatorpresencecontrolbarwhich requiresthe operatorto be positioned
behind the lawnmowerhandleto startand operatethe lawnmower.
TO ADJUST CUTTING HEIGHT
Allfour wheelsare adjustedbya single
lever.
Pull adjusterlevertowardwheel.To raise mower, moveleverforward to desired
position.To lowermower,movethe lever toward therear.
LowerWheelsforhighcut
-- \
Wh_ Acluster
Lever
Raise Wheels forlow cut
TO OPERATEDRIVE SY.S'[T=M
To st:artforwardmotion,liftdrive controlbar
upto handle.
To stopforwardmotion,releasedrive control bar.
.IMPORTANT: Alwa_ keepdrivecontrol bar
fullyengaged againsthandlewhenin use.
Operator presence controlbar
To Drive control drive "_ desengaged
/
_. Drive
TO ATTACH GRA,SSCATCHER
Liltthe reardeor ofthelawn mowerand
placethe grasscatcherframehooksintothe slotsofthe reardeor.
The grasscatcherissecuredtothe lawn mowerhousingwhen the reardooris
loweredontothe grasscatcherframe.
CAUTION: Do notrunyourlawn mower
withoutdipping deflectoror approvedgrass
catcherinplace. Neverattemptto operatethe lawnmowerwiththe reardoorremovedor
proppedopeno
_ / Reardoor
_ slots Grass
_--/__ __J catcher
Catcherframer " "
hook
TO EMPTY GRASS CATCHER
Liftupon grasscatcher usingtheframe
handle.
Removegrasscatcher withclippingsfrom
underlawnmowerhandle.
Emptyclippingsfrom bag usingbothframe
handleandbag handle.
NOTE: Do notdragthe bagwhen emptying; itwillcause unnecessarywear.
BEFORE STARTING ENGINE
OIL Yourlawn mower is shipped withoutoilinthe
engine. _oo
Be sure moweris leveland area aroundoil fillisdean.
Removeengineoilcap w/dipslJckandfillto the fulllineonthe dip_
Use20 ozs. of oil. Fortypeand grade ofoil to use,see =ENGINE"inCustomer
Respons_lnJessectionofthis manual.
Pouroilsiowly.Do notoverlill.
Check oillevelbefomeachuse. Addoilif
needed. RI tofuUlineon d'pstick.
To readproperlevel,tightenengineoilcap
each time.
Reinstallengineoilcap and tighten.
7
h "e
:; ......._. %-.., .... :.._ .:......_. •. _....
t
Ghange__ oUalter evenj25 hoursof
operal_ or each season. You mayneed to changethe di morn oftenunderdusty,
dirtyconditions.
GAS
Fillfueltank.Usefresh,clean,regular unleadedgasolinewitha minimumof87
octane.Do notmixoilwithgasoline.
Purchasefuel inquant_esthat canbe used
within30 daysto assurefuelfreshness.
WARNING: Experienceindicatesthatalcohol
blendedfuels(calledgasohoior using ethanol or methanol)canattractmoisturewhich leads
toseparationand fon_tion ofadds during storage. Acidicgascan damage the fuel systemofan enginewhile instorage. Toavoid
engineproblems,thefuelsystemshouldbe emptiedbeforestorageof30 days or longer.
Drainthe fuel tank,starttheengine and letit rununtilfuel linesand carburetorare empty.
Use fresh fuel nextseason. See Storage Instructionsfor additionalinformation.Never
use engineor carburetor deaner productsin
fuel tankorpermanent
Engine oilcap Gasoline filler
w/dipstick / caP
TO START ENGINE
To starta cold engine, push primer five (5) times before trying to start. Use a
jirm push. This step is not usually
T_ecessarywhen starting an engine
which has already runfor a few minutes.
Hold operator presence c_:=trolbar
down to the handle.
Turn electric start key clockwise to crank engine. _
IMPORTANT: Do not crank engine more than five continuous_econds between
each time you try to start. Wait 5 to 10 seconds between each attempt.
To startengine using the auxiliary starter handle, follow the steps above.
Exchange the use of the start key for starter handle. Pull starter handle
q'_ll_,- D_r_ot allow starter rope to
.4_ap _back"
To stop engine, release operator
presence controlbar.
NOTE: In coolerweather it may be necessary to repeat priming steps. In warmer weather over priming may cause
flooding and engine will not start. Ifyou do flood engine wait a few minutes before
attempting to start and do not repeat priming steps.
MOWING TIPS
Undercertaincond_ons,suchas verytall
grass,itmay be necessarytoraisethe heightofcutto reducepushingelfortandto
keepfromoverloadingtheengineand
leavingdumpsofgrassclippings.
For_e_ heavycutUng,reducethe
widthofcutbyoverlappingpreviouslycut
pathand mowslowly.
When usinga reardischargelawnmowerin
moist,heavy grass,clumpsofcutgrass may notenterthegrasscatcher. Reduce
groundspeed (pushingspeed)and/or run the lawnmoweroverthe areaa second
time.
ffa tra=lofdippingsisleftonthe rightsideof
a reardischargemower, mowina dock-
wise directionwitha smalloverlaptocollect
the dippingsonthe next pass.
Pores indothgrasscatchers canbecome filledwithdirtanddustwithuseand
catchers wglcollectlessgrass. To prevent this, regularlyhosecatcher offwithwater and letdrybefore using.
Keep topofengine aroundstarterclearand cleanofgrassclippingsand chaff. Thiswill helpengineairflow and extendenginelife.
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8
MULCHING MOWING TIPS IMPORTANT: Forbestperformance,keep
mow_housimfreeofbuilt-upgrassand
trash.See _ in CUSTOMER
RESPONSIBILITIESo_,ectionof thismanual.
The spedal mulchingbladewillrecurthe grassdT_pingsmany timesand rec_..e
them insizesothat as theyfall ontothe
- lawntt_y willcfmperseintothe grassand
notbe nolk:ed.Also,the mulchedgrasswill biodegradequicklyto providenutrientsfor
the lawn. Alwaysmulchwithyourhighest
engine(blade)speedas this willprovidethe
bestrecurringadionoftheblades.
Avoidcuttingyour lawn when itiswet Wet grasstendsto formdumpsand interferes
withthemulchingaction. The besttimeto
mowyourlawn isthe early aftemoon_At
this time the grasshas dried and the newly
cut area will not be exposed to the direct
sun.
Forbest results,adjustthe lawn mower cuttingheightso that the lawn mowercuts
olfonlybhetopone-thirdofthegrassblades.
Ifthelawn isovergrownitwil benecessary
to raisethe heightofcuttoreduce pushing
effortandto keep fromoverloadingthe engineandleavingdumps of mulched
grass.For extremelyheavymulching, reduceyourwidthofcutby overlapping
cutpathandmowskeW.
Certaintypes ofgrassand grassconditions
may requirethatan area be mulcheda secondtimeto completelyhidethe
clippings.When doinga secondcut,mow
acrossorperpend'_ulartothe flintcutpath.
Change yourcuttingpattemfromweekto week. Mow northtosouthoneweek then
changetoeast towest the nextweek. This
will helpprevent mattingandgrainingofthe
lawn.
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9
CheckforLooseFasteners Ii/ t/
Clean/Inspect Grass Catcher
MClean LawnMower
;CleanUnderDriveCover
// II
: Pow -Propo,ed.ow=s V"
WEi (.ve
,(Power-Propelled Mowers) k4
R CI1eck/Sharpen/ReplaceBlade tf4=p
LubdcatJonChart I_
Clean Battery/Recharge
,IElectric StartMowersI t/ k44
E 'Check En(jine OilLevel tp4
Change Engine Oil _#'1,2
G JClean Air Filter v'
I InspectMuffler V'
Clean or Replace Spark Plug v'
N Replace Air FilterPaper Cartridge Vr2
1- Char_ rnoreoftenwhenoperal_ undwa heavyloadorIn highantlenl teml_aU_ 2- ServicemoreoftenwhenoperatYngIndirtyorduslycomJllons.
3- Replacebladesmore ollenwhenmowinginsandysoil 4 - Charge48 _ al endofseason.
GENERAL RECOMMENDATIONS
The warrantyon thislawn mowerdoesnot
coveritemsthathave been subjectedto
.-op_ator abuse_ornegrKjence.Toreceivefull
valuefromthe warranty,operatormust maintainmoweras instructedinthis manual.
Some adjustmentswillneedto be made periodicallytoproperlymaintainyourunit.
Alladjustmentsinthe ServiceandAdjust- mentssectionofthisrnanualshouldbe
- checkedat-leastonceeach season.
-Once a y_ar, replace_thesparkplug, replaceairfilterelementand checkbladefor
wear. Anew sparkplugard-dearVnewair
- filterelementassuresproperair-fuelmixture and helpsyourenginerunbetter and last
longer.
Followthe mainter_lce scheduleinthis
manual.
BEFORE EACH USE
Checkengine oillevel
Checkfor loosefasteners. LUBRICATION
Keep unitwell lubricated (See "LUBRICATION
c_ _
(_) Engine oil (_ Wheel
(_) Spray lubricant hinge
I_ Refer to CUSTOMER
IMPORTANT: Do not oilorgreaseplastic wheelbearings.Viscouslubricantswill
attractdustand dirtthat willshortenthe
life ofthe selflubricatingbearings.Ifyou feel theymust be lubricated,use onlya
dry,powderedgraphitetype lubricant sparingly.
LUBRICATION CHART
adjuster
(_) Brake
spring bracket
Drive (_) Rear
door
RESPONSIBILITIES "ENGINE" section.
":::!:: ': ':::: "i:': : "'"
DATES
_, ,, . ; -..,...... ,,. , .. .... ...
_... .:,:
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PRODUCT SPECIFICATIONS
MOD[EL NUMBER 917.377630
SERIAL NUMBER DATE OF PURCHASE
-IORSEPOWER: 6.75 _)ISPLACEMENT: 12.56 CU. IN.
GASOLINE CAPACITY/TYPE: 1.25 QUARTS
UNLEADED REGULAR
OIL TYPE (API-SF/SG/SH): SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: 20 OZS.
SPARK F;LUG(GAP: .030") CHAMPION RJ19LM VALVECLEARANCE: INTAKE: .004 - .008
EXHAUST: .004 - .008
SOLID STATE IGNITION
AIR GAP: .0125 IN.
BLADE BOLTTORQUE: 35-40 FT. LBS.
The model and serial numbers will be found on a decal attached to the rear of the
lawn mower housing.Record bothserial number and date of purchase in space provided above.
LAWN MOWER
Alwaysobservesafetyruleswhenperforming
anymaintenance. TIRES
Keep tiresfreeof gasoline,oil,orinsect
_ntro#_chemical_" can harm rubber.
Avoidstumps,stones,deep ruts,sharp "
objects and otherhazardsthat may cause
tire damage.
BLADECARE
.~
Forbestresults,mowerblade mustbe kept
Replacebent or damaged blades.
-TO REMOVE BI_a_iE -'
Disconnectsparkplug wire fromsparkplug andplacewire where itcannot_rrle in
contactwithsparkplug.
Turn lawn moweron its side. Make sure air filterand carburetdr are up.
Use a wood blockbetwltenblade and
mowerhousingtopreventbladefrom turningwhen removingbladeboll
Protectyourhandswithglovesand/orwrap
withheavycloth.
Remove blade boltbyturning counter-
clockwise.
Remove blade andattachinghardware
(bolt,lockwasher andhardenedwasher).
NOTE: Remove the bladeadapterandcheck
the keyinsidehubof bladeadapter.The key
mustbe in goodconditionto workproperly. Replaceadapterifdamaged.
TO REPLACE BLADE
Posillonthebladeadapteronthe engine
crankshaft.Besure keyin adapterand
keywayare aligned.
Positionblade onthe bladeadapteraligning the two(2) holesinthebladewiththe raised lugson the adapter.
Be surethe trailingedgeof blade(opposite
sharpedge)isuptowardthe engine.
Installthe bladeboltwiththe lockwasher
and.hardenedwasherintobladeadapter and crankshafL
Use block of woodbetween blade andlawn mower housingandtightenthe bladebolt,
turningS.
The recommendedtighteningtorque is35-
40ft.lbs.
IMPORTANT: Bladeboltisgrade8 heat
treated.
. ,:
:::._::.:;::;::::::i.:.::._i::::;_.::.::....:.,.::.::.,-...:...:
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11
NOTE: Wedo not recommendsharpening blacle- butif youdo, be sumthe blade is
balanced.
TO SHARPEN BLADE
Care shouldbe takento keepthe blade balanced. An unbalancedblade wglcause
eventualdamage to lawnmoweror engine.
The bladecanbe sharpenedwitha fileor
ona grindingwheel. Do notattemptto sharpenwhileonthe mower.
To checkbladebalance,drivea nailintoa beam orwall. Leaveaboutoneinchofthe
straightnanexposed. Race centerhole of blade overthe headof the nail. Ifbladeis
--balanced,itshouldremainina ho__ontal position.,if eitherendofthe blade moves
downward,sharpenthe heavyenduntilthe bladeisbalanced.
Blade Crank- adaptor shaft
Key _ keyway
Blade
Blade bolt
Lock washer Crank-
Hardened Trailing Blade shaft washer edge adaptor
GRASS CATCHER
t,- "L:kegrasscatcher may be hosed with
water, but musl be dry when used.
Check your grass catcher often for
damage or deterioration. Through normal use itwill wear. If catcher needs
re'placing, replace only with a manufac- turer approved replacement catcher.
_ive the-lawn mower model number
when ordering.
DRIVE WHEELS Check rear drive wheels eac'h'timeyou mow to be sure they move freely. The
wheels not turning freely means trash, grass cuttings, etc., may be insidethe
drive wheel and dust'cover area and must be cleaned out to free drive wheels.
If necessary to clean the drive wheels, check both rear wheels.
Remove hubcaps and Iocknuts.
Remove wheels from wheel adjuster
axles.
_e aw trash or grass cuttingsfrom
inside the dustcover, pinion and/or drive
Wd,mel_jear teeth.
The pinion gear mustbe installedwith the left gear on the left side and with the rightgear on the right side, from an operator's view.
The pinion gear is stamped with an "L" (left) or "R" (right) on the inside. If
installed incorrectly,the drive system will not work.
Place wheels back on adjuster axles.
Replace Iocknuts and hubcaps.
NOTE: Pinionsand drive pawls shouldbe cleaned and lubricated with grease approximately every 25 hours or once a
year.
LocknutWash_
Drive pin
Dust cover
Pinion
E-ring
ENGINE
LUBRICATION
Use onlyhighqualitydetergent oilratedwith
API service dassificationSF,SG orSH.
Selectthe oirsSAE viscositygra_deaccording
toyourexpectedoperatingtemperature.
SAEvlscc_rrY GRADES
NOTE: Althoughmulti-viscosityoils(5W30, 10W30 etc.)improvestartingin coldweather,
these multi-viscosityoilswillresultinincreased oilconsumplJonwhen usedabove32"R Checkyourengineoil levelmorefrequentlyto
avoidpossibleenginedamagefrom running lowon oil.
Changethe oilafteravery 25 hoursof operationorat leastonce a year ifthe lawn
mowerisnotusedfor25 hoursinoneyear. Checkthecrankcaseoillevelbeforestarting
the engineendaftereachfive(5) hoursof
continuous use.Tightenoilplugsecurelyeach timeyoucheckthe oglevel.
12
;:?" "' " ,i'_'" ;_'_' "' "'7 ;'' " •-i!'.
i.
TO CHANGE ENGINE OIL -.
NOTE: Beforetippinglawnmowertodrainoil,'
dra tankbyrunn en neuna tank
iserupt.
DL onnectspa wirefromspark
and placewirewheib itCannotcomein
contactwithsparkplug.
Remove engineoilcap;lay asideon a dean surface.
"Tip lawn moweron itsside as shown and drain oil into a suitable container. Rock lawn
mower back and forth to remove any oil trapped inside of engine.
Wipe off any spilled oil on lawn mower and
onsideofengine.
I=illenginewithoil. Rgonlyto the'FULL line_on the dipstick. DO NOT OVER FILL
Re_ce-engine oHcap.
Reconnectsparkplugwire tosparkplug.
Container
AIR FILTER Your engine will not run properly and may
be damaged by using a dirty air filter.
Replace the air filter every year, more
often if you mow in very dusty, dirty conditions. Do notwash air filter.
TO CHANGE AIR FILTER
Remove the air filter by tuming clock-
wiseJ_e stop-and pull away from
collar.-- ......
Remove filter from inside of cover.
Clean the inside of the cover and the
collar to remove any dirt accumulation.
Insert'new filter into cover.
Put air filter cover and filter intocollar aligning thel"ab with the slot.
";" Push in on cover and tu_ counterclock-
wise to tighten.
Tum
clockwiseto
remove
Clip
Air filter
Tab
Airfilter
cover
counter-
dockwba
to tighten
MUFFLER
Inspectand replacecorrodedmuffleras it
could createafirehazardand/ordamage. SPARK PLUG
Change yoursparkplugeach yeartomake yourenginestarteasierand runbetter. Set sparkpluggap at .030 inch.
CLEANING IMPOMAN'E For bestperformance,keep
mower housingfree of buiit-upgrassandtrash. Cleanundersideofmowerhousingaltereach
use.
CAUTION: Disconnectsparkplugwire from sparkplug and place wire whereit cannot come incontactwiththe sparkplug.
Tum lawnmoweron itsside. Make sureair
filterandcarburetorare up.Clean the undersideof yourlawnmower byscraping
toremovebugd-upofgrassandtrash.
Clean engineoftentokeeptrashfrom
accumulating.A dogged enginerunshotter and shortensenginelife.
Keepfinishedsurfacesandwheels freeof
allgasoline,oil,etc.
We donotrecommendusinga gardenhose
tocleanlawn mowerunlesstheelectrical system,muffler,airfilterand carburetorare
coveredtokeep wate.rouLWaterinengine canresultin shortened enginelife.
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13
D
CAUTION: BEFORE PERFORMING ANY
SERVICE ORADJUSTMENTS:
Releasecontrolbar.
Make suretheblade andallmoving
partshavecompletelystopped.
Disconnectsparkplugwirefrom
sparkplugand placewhere itcannot comeincontactwithplug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TOADJUST CUTTING HEIGHT" inthe (_era-tionsectionofthis manual.
REAR DEFLECTOR The reardeflector,attached betweenthe rear wheelsof yourlawnmower,isprovidedto
minimizethe possibilitythat objectswillbe
thrownoutthe rearofthelawnmower intothe
operator'smowing position. Ifthe rear deflector becomesdamaged, it shouldbe
replaced.
TO ADJUST HANDLE The handleonyourlawnmowerhasthree(3)
heightpositions - adjusttoheightthatsuits you.
Squeeze the bottomendsoflowerhandle
towardseach otheruntilthepininhandle can be insertedintoone ofthethreeheight
Handle pin
High Med.
Low
/ 3-position
Handle adjustment
bracket
ENGINE ENGINE .SPEED
YourenginespeedhasbeenfactoryseL Do
not attempttoincreaseenginespeedor it may resultinpersonalinjury.Ifyoubelieve
that the engineisrunningtoo fastortooslow, lake yourlawnmower toan authorized
service centeddepartment for repairand adjustment.
CARBURETOR Yourcarburetorhas a non-adjustablefixed
mainjet for mixturecontrol. Ifyourengine doesnotoperateproperlydueto suspected carburetorproblems, takeyourlawnmowerto an authorizedservicecenter/departmentfor
repairand adjustment.
!:.:::_:_i:_,_:$.'.;:__._._._':..';i::::.:;:':
Immediately prepareyourlawnmowerfor
sto[ageat the end oftheseason orIfthe unit willnotbe usedfor 30 daysor more.
.LAWN MOWER
When lawn iTtower is to:be Storedfora period
of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in _l'€lean, dry area.
Clean entire lawn mower (See "CLEANING" in the Customer Responsibilities section of
this manual).
Lubricate as show_jn the Customer
Responsibilities section ofthis manual.
Be sure that all nuts, bolts,screws, and pins
are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
Touch up all rusted or chipped paint
,_..ces; s_nd r_htly before painting.
_';K_
HANDLE
You canfoldyourlawn mowerhandlefor storage.
Looeenthe two (2) handleknobson sidesof the upperhandle.andallowhandletofold
downtothe rear.
Squeeze the bottomends oflowerhandle
towardeachotheruntilpinsin handleclear the bracketsand pivotentirehandle
..assemblyforwardand allow it torest on
mower.
When setting upyourhandlefromthe storage position,the lowerhandlewill
requiremanuallylockingintothe mowing posib'on.
IMPORTANT: When foldingthe handlefor Storageortransportationbe sure tofoldthe handleasshownor youmay damagethe
controlcables.
14
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