Craftsman 917377593 Owner’s Manual

Owner's Manual
®
6°75
22"
ORSEPOWER
=AR SCHARGE
POWER PROPELLED ROTARY LAWN MOWER
917=377593
Safety
Assembly
o Operation o Maintenance
o EspaSol
Repair Parts
CAUTION:
Read and follow all Safety Rules and instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Warranty 2 Product Specifications 11 Safety Rules 2 Service and Adjustments 14 Assembly 4 Storage t6 Operation 6 Troubleshooting 17 Maintenance Schedule 10 Repair Parts 37 Maintenance 10 Parts Ordering Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship. If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This Warranty does not cover: o Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
o Repairs necessary because of operator abuse or negligence, including bent crank-
shafts and the failure to maintain the equipment according to the instructions con- tained in the owner's manual
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only while this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state_ SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
Safety standards require operatore presence controls to minimize the risk of injury. Your unit is equipped with such controls. Do not attempt to defeat the function of the operator presence controls under any circumstances.
TRAINING:
° Read this operator's manual carefully,
Become familiar with the controls and know how to operate your mower
properly. Learn how to quickly stop mower.
o Do not allow children to use your mower°
Never allow adults to use mower without proper instnJction.s.
° Keep the area of operation clear of all
persons, especially small children and pets.
o Use mower only as the manufacturew:
intended and as described in this manual.
o Do not operate mower if it has been
dropped or damaged in any manner. ALways have damage repaired before using your mower.
o Do not use accessory attachments that
are not recommended by the manufac-
turer. Use of such attachments may be
hazardous.
The blade turns when the engine is running.
PREPARATION:
o Always thoroughly check the area to be
mowed and clear it of all stones, sticks, wires, bones, and other foreign objects. These objects will be thrown by the blade and can cause severe injury.
= Always wear safety glasses or eye
shields when starting and while using your mower.
2
o Dressproperly.Do notoperatemower
whenbarefootorwearingopensandals. Wearonlysolidshoeswithgoodtraction whenmowing.
o Checkfueltank beforestartingengine.
Do notfill gastank indoors,whenthe engineis runningor whentheengineis hot°Allowtheengineto coolfor several
minutesbeforefillingthegastank.Clean off any spilledgasolinebeforestartingthe
engine.
o Alwaysmakewheelheightadjustments
beforestartingyour mower.Never attemptto dothiswhiletheengineis
running_
o Mowonlyin daylightorgoodartificial
light.
OPERATION:
Keepyoureyesandmindonyourmower andtheareabeingcut.Do notletother
interestsdistractyou.
o Do not mowwet orslipperygrass.Never
runwhileoperatingyourmower.Always besure of your footing -- keep a firm
hold on the handles and walk.
,, Do not put hands or feet near or under
rotating parts° Keep clear of the discharge opening at all times.
o Always stop the engine whenever you
leave or are not using your mower, or before crossing driveways, walks, roads, and any gravelJcovered areas.
o Never direct discharge of material toward
bystanders nor allow anyone near the mower while you are operating it.
o Before cleaning, inspecting, or repairing
your mower, stop the engine and make
absolutely sure the blade and all moving
parts have stopped. Then disconnect the spark plug wire and keep it away from the
spark plug to prevent accidental starting.
o Do not continue to run your mower if you
hit a foreign object. Follow the procedure outlined above, then repair any damage before restarting and operating you
mowe r.
° Do not change the governor settings or
overspeed the engine° Engine damage or
personal injury may result.
° Do not operate your mower if it vibrates
abnormally. Excessive vibration is an indication of damage; stop the engine, safely check for the cause of vibration and repair as required.
o Do not run the engine indoors. Exhaust
fumes are dangerous.
o Never cut grass by pulling the mower
towards you. Mow across the face of slopes, never up and down or you might
lose your footing. Do not mow exces-
sively steep slopes° Use caution when
operating the mower on uneven terrain
or when changing directions -- maintain good footing.
o Never operate your mower without
proper guards, plates, grass catcher or other safety devices in place.
MAINTENANCE AND STORAGE:
Check the blade and the engine mount- ing bolts often to be sure they are tightened properly.
o Check all bolts, nuts and screws at
frequent intervals for proper tightness to be sure mower is in safe working
condition. Keep all safety devices in place and
working.
To reduce fire hazard, keep the engine free of grass, leaves or excessive grease
and oil.
o Check grass catcher often for deteriora-
tion and wear and replace worn bags.
Use only replacement bags that are recommended by and comply with
specifications of the manufacturer of your mower.
Always keep a sharp blade on your mower.
o Allow engine to cool before storing in any
enclosure.
° Never store mower with fuel in the tank
inside a building where fumes may reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, etc.
,_CAUTION: Always disconnect spark plug wire and place wire where it cannot
contact spark plug in order to prevent accidental starting when setting up,
transporting, adjusting or making repairs. WARNING
The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
Theseaccessorieswereavailablewhenthislawnmowerwasproduced.Theyarealso
availableatmostSearsretailoutletsandservicecenters.MostSearsstorescanalsoorder repairpartsforyou,whenyouprovidethemodelnumberofyourlawnmower.Someofthese
accessoriesmaynotapplytoyourlawnmower.
LAWNMOWERPERFORMANCE
i,,i,,,,,,,,, , , ,,,,
CLIPPING DEFLECTOR
......FOR REAR DISCHARGE LAWN MqWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
u ........
MUFFLERS
BELTS BLADES
llll i lli,H Hll,i
BLADE ADAPTERS
Read these instructionsand this manual in its entirety before you attempt to assemble or
operate your new lawn mower. Your new lawn mower has been assembled at the factory with
the exception of those parts left unassembled for shipping purposes. All parts such as nuts,
washers, bolts, etc., necessary to complete the
assembly have been placed in the parts bag.
To ensure safe and proper operation of your
lawn mower, all parts and hardware you assemble must be tightened securely_ Use the
correct tools as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM
CARTON = Remove loose parts includedwith mower.
= Cut down two end comers of carton and lay
end panel down flat_
o Remove all packing materials except
padding between upper and lower handle and padding holding operator presence
control bar toupper handle.
MULCHER KITS
SIDE DISCHARGE
GRASS CATCHERS
LAWN MOWERS
,,, ,,,,,,,i,,,,
AIR FILTERS
FOR
WHEELS
STABILIZER
GAS CANS
SPARK PLUGS
ENGINE OIL
o Roll lawn mower out of carton and check
carton thoroughly for additional loose pads.
HOW TO SET UP YOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handles carefullyso as notto pinch ordamage controlcables.
o Raise handles until lower handle section
locks into place in mowing position.
o Remove protective padding, raise upper
handle section intoplace on lowerhandle and tighten both handle knobs.
° Remove handle padding holding operator
presence control bar to upper handle.
o Your lawn mower handle can be adjusted
for your mowing comfort. Refer to "Adjust
Handle" in-the Service and Adjustment section of this manual.
Operator presence control bar
Uppper handle ..... _ .._%..
Lift up _'Y
_I-_'_', _ _ "
l.owe, }
position
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging or
discharging:
, Open rear door and remove mulcher plug,
Store mulcher plug in a safe place.
You can now install catcher or optional clipping deflector,
° To return to mulching operation, install
mulcher plug into discharge opening of mower, Be sure all tabs are seated
properly.
Mulcher plug
_,CAUTION: Do not run your lawn mower
without mulcher plug in place or approved clipping deflector or grass catcher in place_
Never attempt to operate the lawn mower with
the rear door removed or propped open.
5
KNOWYOURLAWNMOWER READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATINGYOURLAWN MOWER.Comparetheillustrationswithyourlawnmowertofamiliarizeyourselfwiththe
location of various controls and adjustments. Save this manual for future reference° These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand these meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE
OR WARNING ON OFF
Engine zone control cable
Starter handle
Grass catcher
Mulcher plug
FUEL OIL DANGER, KEEP HANDS
AND FEET AWAY
Iresence control bar
Drive control lever
Handle knob
Engine oil cap w/dipstick
Housing
Drive cover
Gasoline cap
Wheel adjuster
(on each wheel)
MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the American
National Standards Institute and the U.S. Consumer Product Safety Commission. The blade
turns when the engine is running, Operator presence control bar - must be
held down to the handle to start the engine. Release to stop the engine.
Primer- pumps additional fuel from the carburetor to the cylinder for use when starting
Starter handle - used for starting the engine,
Drive control lever- used to engage power-
propelled forward motion of lawn mower,
Mulcher pltJg - must be removed to convert to
bagging or discharging operation,
a cold engine,
6
The operationof any lawnmowercan
resultin foreign objectsthrown intothe
eyes,which can result in severe eye damage. Alwayswearsafety glasses or eye shields while operatingyour lawn mowerorperforming anyadjustmentsor repair& We recommenda wide vision safety maskover spectacles orstandard safetyglasses.
HOW TO USEYOUR LAWN MOWER ENGINESPEED
The enginespeed was set at the factory for optimumperformance. Speed is not adjustable.
ENGINEZONECONTROL
_CAUTION: Federalregulationsrequire anenginecontroltobeinstalledonthislawn
mowerinorderto minimizethe riskofblade contactinjury,Donotunderanycircumstances
attempttodefeatthefunctionoftheoperator control..Thebladetumswhentheengineis
running. o Yourlawnmowerisequippedwithan
operatorpresencecontrolbarwhich requirestheoperatortobepositioned
behindthelawnmowerhandletostartand operatethelawnmower.
TOADJUSTCUTTINGHEIGHT o Raisewheelsforlowcutandlowerwheels
forhighcut,
o Adjustcuttingheighttosuityourrequire-
ments.Mediumpositionisbestformost lawns.
o Tochangecuttingheight,squeezeadjuster
levertowardwheel. Movewheelup or downtosuityourrequirements°Besureall wheelsareinthesamesetting.
NOTE:Adjusteris properlypositioned whenplate tabinserts into hole in lever. Also,9-positionadjusters (ifso equipped) allow leverto be positionedbetweenthe platetabs.
Plate Tab
TO ATTACH GRASS CATCHER o Close the flip lid. Flip lid must be closed
while operating lawn mowen
o Lift the rear door on the mower housing and
place the grass catcher frame onto the
formed tabs on the rear door hinge bracket.
o The grass catcher is secured to the lawn
mower housing when the rear door is
lowered onto the grass catcher frame.
,_CAUTION: Do not run your lawn mower without clipping deflector or
approved grass catcher in place. Never attempt to operate the lawn mower with
the rear door removed or propped open,
Hinge . _,,_i-_ brack_ _#7"-,__.1_"7 Rear door
Formed
tabs
TO EMPTY GRASS CATCHER o To remove grass catcher, release operator
presence control bar to stop engine.
o Lift up rear door and remove the grass
catcher by the handle. NOTE: Do not drag the bag when empty- ing; it will cause unnecessary wean
Lower Wheels for High Cut
Raise Wheels for Low Cut
Lever
DRIVE CONTROL
Self.propelling is controlled by holding
the operator presence control bar down to the handle and pushing the drive
control lever forward until it clicks; then
release the lever.
o Forward motion will stop when the
operator presence control bar is released. To stop forward motion
without stopping engine, release the operator presence control bar slightly until the drive control disengages. Hold operator presence control bar clown to handle to continue mowing without self-
propelling.
To keep drive control engaged when turning corners, push down on handle and lift front wheels off ground while turning lawn mower.
Operator presence control bar
\, \ A/\-\ Drive
,_'_'_, _[x_'X\_ control
GAS
o Fillfuel tank. Use fresh,clean, regular
unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used
within 30 days to assure fuel freshness.
WARNING: Experience indicates that alcohol
blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage thefuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and letit
run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information.
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
filler cap Engine oil cap
To engage drive Drive control
control desengaged
BEFORE STARTING ENGINE
OIL
Your lawn mower is shipped without oil in
the engine. o Be sure mower is level and area around oil
fill is dean.
o Remove engine oil cap and fill to the full line
on the dipstick.
o Use 27 ozs. of oil, Fortype and grade of oil
to use, see "ENGINE" in Maintenance section of thismanual.
o Pour oil slowly. Do not over fill.
o Check oil level before each use. Add oil if
needed. Fill to full line on dipstick.
o To read proper level, tighten engine oil cap
each time.
o Reinstall engine oil cap and tighten. o Change the oil after every 25 hours of
operation or each season, You may need to change the oil more often under dusty, dirty conditions.
TO START ENGINE o To start a cold engine, push primer three (3)
times before trying to start. Use a finn push.
This step is not usually necessary when
starting an engine which has already run for a few minutes.
o Hold operator presence control bar down to
the handle and pull starter handle quickly. Do not allow starter rope to snap back.
o To stop engine, release operator presence
control bar.
NOTE: In cooler weather it may be neces-
sary to repeat priming steps. In wanner weather over priming may cause flooding and
enginewill not start° If you do flood engine,
wait a few minutes before attempting to start
and do not repeat priming steps.
8
MOWING TIPS
Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the lawn
mower over the area a second time.
o For extremely heavy cutting, reduce the
width of cut by overlapping previously cut path and mow slowly.
o For better grass bagging and most
cutting conditions, the engine speed
should be set in the fast position.
o When using a rear discharge lawn
mower in moist, heavy grass, clumps of
cut grass may not enter the grass catcher. Reduce ground speed (push°
ing speed) and/or run the lawn mower over the area a second time.
If a trail of clippings is left on the right side of a rear discharge mower, mow in a clockwise direction with a small
overlap to collect the clippings on the next pass.
° Pores in cloth grass catchers can
become filled with dirt and dust with use
and catchers will collect less grass. To prevent this, regularly hose catcher off with water and tot dry before using.
o Keep top of engine around starter clear
and clean of grass clippings and chaff.
This will help engine air flow and extend
engine life.
MULCHING MOWING TIPS IMPORTANT: Forbest performance, keep
mower housing free of built-up grass and trash. See "Cleaning" in Maintenance section
of this manual°
o The special mulching blade will recut the
grass clippings many times and reduce them in size so that as they fall onto the
lawn they will disperse into the grass and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade} speed as this will provide the best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early aftemoono At this time the grass has dried and the newly cut area will not be exposed to the direct
sun.
For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-thirdof the grass blades. tf the lawn is overgrown it will be necessary
to raise the height of cut to reduce pushing effort and to keep from overloading the
engine and leaving clumps of mulched grass. For extremely heavy mulching,
reduce your width of cut by overlapping previously cut path and mow slowly.
o Certain types of grass and grass conditions
may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow
across or perpendicular to the first cut path°
- Change your cutting pattern from week to week_ Mow north to south one week then
change to east to west the next week. This will help prevent matting and graining ofthe
lawn_
Max 1/3
r
MAnNTENANCESCHEDULE
FILL IN DATES AS YOU COMPLETE REGULAR SERVICE
_'- _Chec/{ ior LooseFasieners ................ _'ii i ....;............. ;'
Clean/inspect Grass Catcher
(If Equ ped)
M Clean Lawn Mower
SERVICE DATES
(Power-Propelled Mowers)
O Clean Under Drive Cover
Check drive belt/pulleys
(Power-Propelled Mowers) ChecWSharpen/,Replace Blade
Lubrication Chart
Clean Battery/Recharge (Electric Start Mowers)
Check Engine Oil Level e/
E
N Change Engine Oil _#'l....t&2_ __
G ,C!ean Air Filter ,, _ 2
I Inspect Muffler 6/
N Clean or Replace Spark Plug ....... _/ ,
E Reptace Air Filter Paper Cartridge _/'2
1 - Change more often when operating under a heavy load or in htgh ambient temperatures
2 - Service mope often when operaUng indirty or dusty e_nditions, 3 - Replace blades more o#len when mowing tn sandy soil
4 - Charge 48 hours at end of season
....... ,u,,,,,,,,,,
GENERAL RECOMMENDATIONS
v'
e,"
6'#3
e,;
LUBRICATION CHART
The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. "[b receive full value from the warranty, operator must
(_) Wheel
adjuster
maintain mower as instructed in this manual
Some adjustments will need to be made periodically to properly maintain your unit,.
All adjustments in the Service and Adjustments section of this manual should
be checked at least once each season. o Once a year, replace the spark plug,
replace air filter element and check
blade for wear. A new spark plug and clean/new air filter element assures
proper air-fuel mixture and helps your' engine run better and last longer.
@ Handle bracket Rear door
mounting pin hinge
o Follow the maintenance schedule in this
manual
BEFORE EACH USE
o Check engine oil level o Check for loose fastener&
LUBRICATION
Keep unit well lubricated (See "LUBRICA-
TION CHART")°
(_) Spraylubricant (_) Referto Maintenance"ENGINE" section..
IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self lubricating bearings. Ifyou feel they must be
lubricated, use only a dry, powdered graphite type lubricant sparingly.
" /_t Engine oil
,J :JJ
10
PRODUCT SPECIFICATIONS
MODEL NUMBER 917.377593 SERIAL NUMBER
DATE OF PURCHASE
HORSEPOWER: 6.75
DISPLACEMENT: 12.560 CU. INo
GASOLINE CAPACITY/TYPE: 1.5 QUARTS
UNLEADED REGULAR
OIL TYPE (API-SF/SG/SH): SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: 27 OZS,
SPARK PLUG(GAP: ,030") CHAMPION RJ19LM OR J19LM VALVE CLEARANCE: INTAKE: .004" - ,,008"
EXHAUST: .004" - °008"
SOLID"STATE IGNITION
AIR GAP: ,0125 IN.
BLADE BOLT TORQUE: 35-40 FT. LBS.
The model and serial numbers will be found on a decal attached to the rear of the
lawn mower housing.Record both serial number and date of purchase in space provided above.
LAWN MOWER
Always observe safety rules when performing any maintenance.
TIRES
- Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
o Avoid stumps, stones, deep ruts,sharp
objects and other hazards that may cause
tire damage.
BLADE CARE For best results, mower blade must be kept sharp. Replace bent or damaged
blades.
o Remove blade and attaching hardware
(bolt, lock washer and hardened
washer).
NOTE: Remove the blade adapter and
check the key inside hub of blade adapter. The key must be in good condition to work properly. Replace adapter if damaged.
TO REPLACE BLADE o Position the blade adapter on the engine
crankshaft. Be sure key in adapter and crankshaft keyway are aligned°
o Position blade on the blade adapter
aligning the two (2) holes in the blade
TO REMOVE BLADE
o Disconnect spark plug wire from spark
plug and place wire wher e it cannot come in contact with spark plugo
o Turn lawn mower on its side. Make sure
air filter and carburetor are up,
o Use a wood block between blade and
mower housing to prevent blade from turning when removing blade bolt.
o Protect'your hands with gloves and/or
wrap blade with heavy cloth.
o Remove blade bolt by turning counter-
clockwise.
with the raised lugs on the adapter.
Be sure the trailing edge of blade (opposite sharp edge) is up toward the
engine,
o Install the blade boltwith the lock
washer and hardened washer into blade adapter and crankshaft.
o Use block of wood between blade and
lawn mower housing and tighten the blade bolt, turning clockwise.
o
The recommended tightening torque is 35-40 ft. lbs.
IMPORTANT:
Blade bolt is grade 8 heat
(
11treated.
TO SHARPEN BLADE NOTE: We do not recommend sharpening
blade - but if you do, be sure the blade is balanced,,
Care should be taken to keep the blade balanced. An unbalanced blade will cause
eventual damage to lawn mower or engine.
o The blade can be sharpened with a file
or on a grinding wheel Do not attempt to sharpen while on the mower,,
o To check blade balance, drive a nail into
a beam or wall. Leave about one inch of
the straight nail exposed. Place center
hole of blade over the head of the nail.
If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the
heavy end until the blade is balanced,,
Blade Crank shaft
adapter keyway
Key
Blade
Crank
bolt shaft
Lock Blade
washer Hardened edge adapter
washer
o Remove any trash or grass cuttings from
inside the dust cover, pinion and/or drive
wheel gear teeth. o Put wheels back in placer . If after cleaning, the drive wheels do not
turn freely, contact your nearest
authorized service center.
GEAR CASE
o To keep your drive system working
properly, the gear case and area around the drive should be kept clean and free of trash build-up,, Clean under the drive
cover twice a season.
o The gear case is filled with lubricant to
the proper level at the factory_ The only
time the lubricant needs attention is if service has been performed on the gear
case,
If lubricant is required, use only Texaco Starplex Premium 1 Grease, Part No.
750369. Do not substitute.
ENGINE LUBRICATION
Use only high quality detergent oil rated with
API service classification SF,SG, or SH.
Select the oil's SAE viscosity grade accord- ing to yourexpected operating temperature.
SAE VISCOSITY GRADES
_F .20" 0" I ... ::_" 40' 6Q" B0" ,O0"
GRASS CATCHER o The grass catcher may be hosed with
water, but must be dry when used°
o Check your grass catcher often for damage
or deterioration. Through normal use itwill
wear. If catcher needs replacing, replace
only with a manufacturer approved replacement catcher. Give the lawn mower
model number when ordering.
DRIVE WHEELS
Check front drive wheels each time before
you mow to be sure they move freely. The wheels not turning freely means trash, grass cuttings, etc. are in the drive wheel
area and must be cleaned to free drive
wheels.
If necessary to clean the drive wheels,
check both front wheels. o Remove hubcaps, hairpin cotters and
washers. Remove wheels from wheel adjusters.
NOTE: Although multi-viscosity oils (5W30,
t0W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°Fo Check your engine oil level more frequently to avoid possible engine damage from running
low on oil, Change after the first 25 hours of operation at
least once a year ifthe lawn mower is not used
for 25 hours in one year.
Check the crankcase oil level before starting
the engine and after each five (5) hours of cor_tinuous use. Tighten oi! plug securely each time you check the oil level°
12
TOCHANGEENGINEOIL NOTE: Beforetippinglawnmowertodrain
oil,drainfueltankbyrunningengineuntilfuel
tankisempty.
o Disconnect spark plug wire from spark plug
and place wire where it cannot come in contact with spark plug_
= Remove engine oil cap; lay aside on a clean
surface.
Tip lawn mower on its side as shown and drain oil into a suitable container. Rock lawn
mower back and forth to remove any oil
trapped inside of engine.
o Wipe off any spilled oil on lawn mower and
on side of engine.
Fill engine with oil. Fill only to the "FULL" line on the dipstick. DO NOT overfill.
Replace engine oil cap,
Reconnect spark plug wire to spark plugo
Container
AIR FILTER
Your engine will not run properly and may be damaged by using a dirty air filter° Replace the air filter every year, more often if you mow in very dusty, dirty conditions. Do not
wash air filter.
TO CHANGE AIR FILTER = Loosen cover knob,
Swing cover down and remove from hinge. ° Pull paper filterout of air cleaner body,
Clean air cleaner cover and body.
° Install a new paper filter. o Reinstall cover to air cleaner body. Be sure
hinge is assembled properly.
° Swing cover up and tightencover knob.
(Do not overtighten).
MUFFLER
- Inspect and replace corroded muffler as it
could create a fire hazard and/or damage. SPARK PLUG
Change your spark plug each year to make
your engine start easier and run better. Set
spark plug gap at ,,030inch. CLEANING
IMPORTANT: For best performance, keep
mower housing free of built-up grass and trash. Clean the underside of your mower after each use.
_,CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with the spark plug,,
o Tum lawn mower on its side. Make sure air
filter and carburetor are up. Clean the underside of your lawn mower by scraping
to remove build-up of grass and trash.
Clean engine often to keep trash from accumulating. A clogged engine runs hotter
and shortens engine life,
o Keep finished surfaces and wheels free of
all gasoline, oil,etc.
= We do not recommend using a garden
hose to clean lawn mower unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine can result in shortened engine life.
CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a
season. Scrape underside of cover with putty knife or similar toot to remove any build-up of
trash or grass on underside of drive cover.
Hinge
Paper filter
Air filter cover Cover
knob
13
,_kCAUTION: Before performing any" service or adjustments.
o Release control bar and stop engine. o Make sure the blade and aUmoving
parts have completely stopped.
Disconnect spark plug wire from spark plug and place where it cannot come
in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT See "TO ADJUST CUTTING HEIGHT" inthe
Operation section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the rear wheels of your lawn mower, is provided to minimize the possibility that objects will be
thrown out the rear of the lawn mower into the operator's mowing position. Ifthe rear
deflector becomes damaged, itshould be replaced.
TO REMOVE/REPLACE DRIVE BELT
o Remove drive cover. Remove belt by
pushing down on gear case pulley and roll belt off.
o Turn lawn mower on itsside with carburetor
and fuel cap Upo
= Remove blade. = Remove debris shield.
Remove belt from engine pulley on
crankshaft.
o Install new belt by reversing above steps.
o Always use factory approved beltto assure
fit and long life.
Drive cover
o Remove the starter rope guide from the
upper handle.
o Remove hairpin cotters.
o Disconnect the lower handle from the
handle brackets.
o Turn the handle over and reassemble the
hairpin cotters that have been removed. = Reassemble the starter rope guide. o Reassemble the controls and the operator
,_presence control bar to the upper handle.
CAUTION: The operator presence
control bar must pivot freely to permit blade
brake engagement when control bar is
released. Do not over tighten the fasteners holding the controls to the upper handle.
o To change from medium low to high
position only the upper handle section will have to be turned over.
o To change from medium low to low position,
only the lower handle section will have to be
tumed over.
Shipping position
Medium low
Medium high
Belt
Push
" down
TO ADJUST HANDLE Your lawn mower handle can be raised or lowered for your mowing comfort° Four (4)
positions are available: high, medium high, medium low and tow. Handles are shipped mounted in the medium low position.
o To change from medium tow to medium
high position, the upper and lower handle sections will have to be turned over.
o Remove cable clips. o Remove the controls and operator presence
control bar from the upper handle.
Lower handle
Squeeze to _, _.._'_-_'3.
e ovo
bracket
14
ENGINE SPEED Your engine speed has been factory set.
Do not attempt to increase engine speed or it may result in personal injury. If you believe that the engine is running too fast or too slow, take your lawn mower to an authorized service center for repair and adjustment.
CARBURETOR Your carburetor has a non-adjustable fixed
main jet for mixture control If your engine does not operate properly due to sus- pected carburetor problems, take your
lawn mower to an authorized service center for repair and/or adjustment,
IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine spee& Overspeeding the
engine above the factory high speed setting can be dangerous, if you think the
engine-governed high speed needs adjusting, contact your nearest
AUTHORIZED service center, which has prope_ 7_quipment and experience to make
any necessary adjustments.
Tubular frame
Sewn hem
Sewn
hem
Flip lid
Lower frame
(Frames
must be fully
seated)
Tubular frame
TO ASSEMBLE GRASS CATCHER
Insert leg of tubular frame through front opening of grass catcher and thread
frame into sewn hem of bag.
NOTE: Keep bag hem gathered on the straight leg of the tubular frame.
o When frame comes out the other end of
sew{_ hem, immediately wo_k the end of
frame down inside the bag as shown in
inset.
o Slide -_.ewnhem evenly around the
tubuf_._frame until both ends of frame are exposed out of the front opening.
Assemble lower frame to tubular frame as shown. Be sure handle is outside of
bag and frames are fully seated as shown in inset.
o Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold
them in warm water f_c,ra few minutes, tf
bag gets wet, le_it dr,_before _sing. o Clos_ the flip tid,.Flip lid must be closed
_kwhile operating lawn mower.
CAUTION: Do not run your lawn mower without clipping deflector or approved grass catcher in place. Never attempt to operate the lawn mower with
the rear door remov_:: "_rpr,:_p_ed open_
Lower frame handle
\
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