Owner's Manual
I:RnFT, M N °
6=75 HORSEPOWER
22" REAR DISCHARGE
POWER PROPELLED
ROTARY LAWN MOWER
Model No.
917.377590
* Safety
, Assembly
Operation
o Maintenance
o Espadoi
= Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before=operating this equipment
Sears, Roebuck and Co., Hoffman Estates, 1/.60179
Warranty 2 Product Specifications 11
Safety Rules 2 Service and Adjustments 14
Assembly 4 Storage 15
Operation 6 Troubleshooting 16
Maintenance Schedule 10 Repair Parts 35
Maintenance 10 Parts Ordering Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the
owner's manual, Sears will repair free of charge any defect in material or workmanship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
• Repairs necessary because of operator abuse or negligence, including bent crank-
shafts and the failure to maintain the equipment according to Ihe instructions con-
tained in the owner's manual.
Warranty service Is available by returning the craftsman power mower to the nearest
sears service center/department in the united states. This warranty applies only while
this product is in use in the united states.
This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
TRAINING:
,, Read this operator's manual carefully.
Become familiar with the controls and
know how to operate your mower
propedy. Learn how to quickly stop
mower.
o Do not allow children to use your mower:
Never allow adults to use mower without
proper instructions.
• Keep the area of operation clear of all
persons, especially small children and
pets.
, Use mower only as the manufacturer
intended and as described in this manual.
,, Do not operate mower if it has been
dropped or damaged in any manner.
Always have damage repaired before
using your mower.
• Do not use accessory attachments that
are not recommended by the manufac-.
lurer. Use of such attachments may be
hazardous,
• The blade turns when the engine Is
running.
PREPARATION:
Always thoroughly check the area to be
mowed and clear it of all stones, sticks,
wires, bones, and other foreign objects.
These objects will he thrown by the blade
and can cause severe injury.
° Always wear safety glasses or eye
shields when starting and while using
your mower.
, Dress properly. Do not operate mower
when barefoot or weadng open sandals.
Wear only solid shoes with good traction
when mowing.
= Check fuel tank before starting engine.
Do not fill gas tank Indoors, when the
engine is running or when the engine is
2
hot.Allowtheenginetocoolforseveral
minutesbeforefillingthegastank,Clean
offanyspilledgasolinebeforestartingthe
engine,
,, Alwaysmakewheelheightadjustments
before starting your mower. Never
attempt to do this while the engine is
running,
. Mow only in daylight or good artificial
light.
OPERATION:
Keep your eyes and mind on your mower
and the area being cut, Do not let other
interes!s distract you,
. Do not mow wet or slippery grass, Never
run while operating your mower, Always
be sure of your tooting -- keep a firm
hold on the handles and walk,
• Do not put hands or feet near or under
rotating parts. Keep clear of the discharge
opening at all times.
• Always stop the engine whenever you
leave or are not using your mower, or
before crossing driveways, walks, roads,
and any gravel---covered areas.
° Never direct discharge of material toward
bystanders nor allow anyone near the
mower while you are operating it.
• Before cleaning, inspecting, or repairing
your mower, stop the engine and make
absolutely sure the blade and el! moving
parts have stopped, Then discen_oect the
spark Plug wire and keep it away from the
spark plug to prevent accidental starting,
o Do not continue to run your mower if you
hit a foreign object, Follow the procedure
outlined above, then repair any damage
before restarting and operating you
mower.
• DO not change the governor settings or
overspeed the engine. Eidgine damage or
personal injury may resulL
° Do not operate your mower if It vibrates
abnormally. Excessive vibration is an
indication of damage; stop the engine,
safely check for the cause of vibration
and repair as required,
. Do not run the engine indoors. Exhaust
fumes ere dangerous,
° Never cut grass by pulling the mower
towards you, Mow across the face of
slopes, never up and down or you might
lose your footing. Do not mow exces-
sively steep slopes, Use caution when
operating the mower on uneven terrain
or when changing directions _--,maintain
good footing.
° Never operate your mower without
proper guards, plates, grass catcher or
other safety devices in place.
MAINTENANCE AND STORAGE:
° Check the blade and the engine mount-
ing bolts often to be sure they are
tightened propedy,
• Check all bolts, nuts and screws at
frequent intewals for proper tightness to
be sure mower Is In safe working
condition.
° Keep all safety devices In place and
working.
° To reduce fire hazard, keep the engine
free of grass, leaves or excessive grease
and oil.
• Check grass catcher of!on for deteriora-
tion and wear and replace worn bags.
Use only replacement bags that are
recommended by and comply with
specifications of the manufacturer of your
mower.
° Always keep a sharp blade on your
mower,
• Allow engine to cool before storing in any
enclosure,
o Never store mower with fuel in the tank
inside a building where fumes may reach
an open flame or an ignition sol.]rce such
as a hot water heater, space heater,
clothes dryer, etc,
CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact
spark plug in order to prevent ac,cldental
starting when setting up, transporting,
adjusting or making repairs.
WARNING
The engine exhaust from this product
contains chemLcals known to the State of
California to cause cancer, birth defects, or
other reproductive harm.
3
These accessories were available when this lawn mower was produced, They are also
available at most Sears retail outlets and service centers, Most Sears stores can also order
repair parts for you, when you provide the model number of your lawn mower. Some of these
accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
MULCHER KITS
SIDE DISCHARGE
GRASS CATCHERS
LAWN MOWERS
STABILIZER
FOR
GAS CANS
LAWN MOWER MAINTENANCE
AIR FILTERS
BELTS • BLADES BLADE ADAPTERS WHEELS ENGINE OIL
, , L •
SPARK, PLUGS,,
Read these instructionsand this manual in its ,, Roll lawn mower out of carton and'check
entirety before you attempt to assemble or
operate your new lawn mower. Your new lawn
mower has been assembled at the factory with
the exception of those parts left unassembled
for shipping purposes. All parts such as nuts.
washers, bolts, etc., necessary tocomplete the
as§embly have been placed in the parts bag.
To ensure safe and proper operation of your
lawn mower, all parts and hardware you
assemble must be tightened securely. Use the
correct tools as necessary to ensure proper
tightness.
TO REMOVE LAWN MOWER FROM
CARTON
• Remove lbose parts Included with mower.
o Cut down two end comers of carton and lay
end panel down flat.
carton thoroughly for additional loose parts.
HOW TO SET UP YOUR LAWN
MOWER
TO UNFOLD HANDLE
iMPORTANT: Unfold handles carefuUy so as
not to pinch or damage control cables.
,, Raise handles until iower handle section
locks into place in mowing position.
• Remove protective padding, raise upper
handle section into place on lower handle
and tighten both handle knobs,
o Remove handle padding holding operator
presence control bar to upper handle,
• Your lawn mower handle can be adjusted
foryour mowing comfort. Refer to "Adjust
Handle" in the Service and Adjustment
sectionof thismanual.
° Remove all packing matedals except
padding between upper and lower handle
and padding holding operator presence
control bar to upper handle,
4
NOTE: Forshippingpurposes,therear
wheelsonyourlawnmowerarenotadjusted
tothesamepositionasthefrontwheels.
Beforeoperatingmoweradjustallwheelsto
thesamecuttingheightposition.
Operator presence centre I bar
Uppper handle ..._+,....
Lift up
Mowing
position
Lower handle
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready tObe
used as a mulcher, To convert to bagging or
discharging:
+ Open rear dool and remove mutcher plug.
Store mulcher plug in a safe place.
• You can now install catcher or optional
dipping deflector.
. To retum to mulching operation, install
mulcher plug into discharge opening of
mower, Be sure all tabs are seated
propedy.
Mulcher plug_
CAUTION: D_Jnot run your lawn mower
without mulcher plug in place or approved
dipping deflector or grass catcher in place,
Never attempt to operate the lawn mower with
the rear door removed or propped open+
KNOWYOURLAWNMOWER
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATINGYOURLAWN
MOWER.Comparetheillustrationswith your lawn mower to familiarize yourself with the
location of various controls and adjustments, Save this manual for future reference,
These symbols may appear on your lawn mower or in literature supplied with the
producL Learn and understand these meaning,
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER. KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Engine zone control cable
-_ presence control bar
Drive control lever
Starter handle
Handle knob
Mulcher plug Engine oil cap w/dipstick
Housing
t cover
Gasoline cap
F Wheel adjuster
'MEETS CPSC SAFETY REQUIREMENTS ..........
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American
National Standards Institute and the U,S, Consumer Product Safety Commission, The blade
(on each wheel)
turnswhen the engineis running_
()perator presence control bar - must be
helddown tothehandle to start the engine.
Releaseto stoptheengine.
Primer- pumps additionalfuel fromthe
carburetorto the cylinderfor usewhen starting
Starter handle-used for starting the engine.
Drive control lever- used to engage power-
propetled forward motion of lawn mower.
Mulcher plug - must be removed to convert to
bagging or discharging operation.
a coldengine,
6
Tileoperationof any lawn mower can
result in foreign objects thrown Into the
eyes, which can result in severe eye
damage, Always wear safety glasses or
eye shields while operating your lawn
mower or performing any adjustments or
repairs. We recommend a Wide vision
safety mask over the spectacles or
standard safety glasses.
HOW TO USE YOUR LAWN MOWER
CAUTION: Do not run your lawn mower
without rnulcher plate in place and door closed
or without an approved clipping deflector or
grasscatcher in place. Never attemptto
operate the lawn mower with the rear door
removed or propped open.
ENGINE SPEED
'The eng!ne speed was set at the factory
for optimum performance, Speed is not
adjustable,
ENGINE ZONE CONTROL
CAUTION; Fedora! _egulations require an
engine control to be installed on th[s lawn
mower in order to minimize the risk of blade
contact injury Do not under any circumstances
attempt to defeat the function of the operator
control, The blade turns when the engine is
running,
o Your lawn mower is equipped with an
opei'at6r pre_ence control bar which
requires the operator to be positioned
behind the lawn mower handle to start and
operate the lawn mower.
TO ADJUST CUTTING HEIGHT
• Raisewheels for lowcut and lowerwheels
for highcut.
. Adjustcutting heightto suityour require-
ments. Medium positionis bestfor most
lawns,
= Tochange Cuttingheight,squeeze adjuster
levertoward wheel, Move wheel up or
downto suit your requirements Be sure all
wheelsare inthe same setting
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever,
Also, 9-position adjusters (if so equipped)
allow lever t0 be positioned between the
plate tabs,
Plate Tab
Lower Wheels for High Cut _ ,_
ver_ ' ' i"'_t
Raise Wheels for Low Cut
TO ATTACH GRASS CATCHER
o Close the flip lid. Flip lid must be closed
while operating lawn mower.
• Lift the rear door on the mower housing and
place the grass catcher frame onto the
formed tabs on the rear door hinge bracket,
° The grass catcher is secured to the lawn
mower housing when the rear door is
lowere d onto the grass catcher frame.
CAUTION: Do not run your lawn mower
without clipping deflector or approved grass
catcher in place. Never attempt to operate the
lawn mower with the rear door removed or
propped Open,
Hinge
Reardoor
Formed
tabs
TO EMPTY GRASS CATCHER
. To remove grass catcSer, release Operator
presence control bar to stop engine.
• Lift up rear door and remove the gress
catcher by the handle.
= Do not drag the bag when emptying; itwill
cause unnecessary wear.
7
DRIVECONTROL
o Self-propellingiscontrolledbyholding
theoperatorpresencecontrolbardown
tothehandleandpushingthedrive
controlleverforwarduntilit clicks; then
release the lever.
o Forward motion will stop when the
operator presence control bar is
released. To stop forward motion
without stopping engine, release the
operator presence control bar slightly
until the drive control disengages. Hold
operator presence control bar down to
handle to continue mowing without self-
propeiting,
° To keep drive control engaged when
turning comers, push down on handle
and lift front wheels off ground While
turning lawn mower.
Operator presence control bar
To engage drive
control
BEFORE STARTING ENGINE
OIL
Your lawn mower Is shipped without oil in the
engine,
* Be sure moweris level and area around oil
fill is clean.
o Remove engine oil cap w/dipstick and fill to
the full line on the dipstick.
o Use 27 ozs. of oil. For type and grade of oil
to use, see "ENGINE" in Customer
Responsibilities section of thi._manual.
o Pour oil slowly, Do not over fill.
= Check oil level before each use. Add oil if
needed, Fill to full line on dipstick,
. To read proper level, tighten engine oil cap
each time,
. Reinstall engine oil cap and tighten.
o Change the oil after every 25 hours of
operation oreach season. You may need
to change the oil more often under dusty,
dirty conditions,
Drive
Ddve cont_l
desengaged
ADD GASOUNE
,, Fill fuel tank, Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used
within 30 days to assure fuel freshness,
IMPORTANT_ When operating in
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoflne to help insure
good cold weather starting,
WARNING: Experience indicates that alcohol
blended fuels (called gasohol or using ethanol
or methan01) can attract moisture which leads
to separation and formation of acids dudng
storage. Acidic gas can damage the fuel
system of an engine while in storage. ]b avoid
engine problems, the fuel system should be
emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and let it
run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional information.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur,
CAUTION: RII to bottom of gas tank filler
neck. Do not overfill. Wipe off any spilled oil
or fuel, Do not store, spill or use gasoline near
an open flame.
filler cap Entine oil cap w/
dipstick
TO START ENGINE
• To start a cold engine, push prfmer five (5)
times before trying to start. Use a fin'n push.
]his step is not usually necessary when
starting an engine which has already runfor
a few minutes.
• Hold operator presence control bar down to
the handle and pull starter handle quicldy.
Do not allow starter rope to snap back.
o To stop engine, release operator presence
control bar.
8
NOTE: Incoolerweatheritmaybeneces-
sarytorepeatprimingsteps Inwarmer
weatheroverprimingmaycausefloodingand
enginewillnotstart.Ifyoudofloodengine,
waitafewminutesbeforeattemptingtostart
anddenotrepeatprimingsteps,
MOWINGTIPS
. Undercertainconditions,suchasverytall
grass,Itmaybenecessarytoraisethe
heightofcuttoreducepushingeffortandto
keepfromoverloadingtheengineand
leavingclumpsofgrassclippings,
o Forextremelyheavycutting,rec[ucethe
widthofcutandraisetherearofthelawn
mowerhousingone(1)wheeladjuster
settinghigherthanthefrontforbetter
dischargeofgrass°
• Whenusingareardischargelawnmowerin
moist,heavygrass,clumpsofcutgrass
maynotenter'thegrasscatcher.Reduce
groundspeed(pushingspeed)and/orrun
lhelawnmowerovertheareaa second
time,
o Ifatrailofgrassclippingsisleftontheright
sideofareardischargelawnmower,mow
inaclockwisedirectionwithasmalloverlap
tocollecttheclippingsor1thenextpass.
• Keeptopofenginearoundstarterclearand
cleanofgrassclippingsandchaff.Thiswill
helpengineairflowandextendenginelife.
, Poresinclothgrasscatcherscanbecome
filledwithdirtanddustwithuseand
catcherswillcollectlessgrass,Toprevent
this,regulariyhosecatchersoffwithwater
andletdrybeforeusing
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-,upgrass and
trash, See "Cleaning" in CUS'f©MER
RESPONSIBILITIES section of this manual
. The special mulching blade will recur the
grass clippings many times and reduce
them in size so that as they fall onto the
lawn they will disperse into the grass and
not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for
the lawn. Always mulch with your highest
engine (blade) speed as this will provide the
best recutUng action of the blade&
. Avoid culling your lawn when it is wet. Wet
grass tends to form clumps and interferes
with the mulching action. The best time to
mow your lawn is the early afternoon. A'_
this time the grass has dried and the newly
cut area will not be exposed to the direct
,sun.
° For best results, adjust the lawn mower
cutting height so that the lawn mower cuts
off only the top one-third of the grass blades.
If the lawn is overgrown it will be necessary
to raise the height of cut to reduce pushing
effort and to keep from overloading the
engine and leaving clumps of mulched
grass For extremely heavy mulching,
reduce your width of cut by overlapping
previously cut path and mow slowly°
,, Certain types of grass and grass conditions
may require that an area be mulched a
second time to completely hide the
clippings. When doing a second c_4,mew
across or perpendicular tOthe first cut path.
* Changeyour cutting pattern from week to
week. Mow north to south one week then
change to east to west the next week, This
will help prevent matting and graining of the
lawn,
MAINTENANCE SCHEDULE .,,,_'_O_.._ _..._ _'_. _--_'_'_'_
F'LL 'NDATES /___
REGULAR SERVICE ,,
Check far Loose Fasteners
Clean/Inspect Grass Catcher
(If Equipped)
M Clean Lawn Mower
O Clean Under DriveCover!Power-Propelled Mowers)
Checkddvebelt/pulleys
R_ _elied Mowere'_
Check/Sharpen/Replace Blade
Lubrication Chart
Clean Battety/Recher{_e
(Electric Start Mowers!
E Check EngineOilLevel
v" V' v'
v" v"
v'4
N Chan_e EngineOil
G Clean Air Fiiler
I inspect Muffler
U CleBn or ReplaceSpark Plug
i E Replace Air FilterPaper Cartridge
1- Charge more olte_ whon opora_ag undora heavy load or in high ambient Iomperatut_s
2 _Servic_ rnor_ often when operalJng]n dirty or dusty conditions
3 - Replace hi,dos rnom oll_n when mowing in snndy _oU
4 * Ch_rgo 48 h_urs Qt and ofr_ _,_on
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain mower as instructed in this
manual,
Some adjustments will neec! to be made
periodically to properly maintain your unit.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season_
• Once a year, replace the spark plug,
replace air filter element and check
blade for wear. A new spark plug and
clean/new air filter element assures
proper air-fuel mixture and helps your
engine run better and last longer.
= Follow the maintenance schedule in this
manual,
BEFORE EACH USE
• Check engine oil level
• Check for loose fasteners.,
LUBRICATION
Keep unit well lubricated (See "LUBRICA-
TION CHART"),
1
v'
v'
v'
v'2
LUBRICATION CHART
(_) Wheel
adjuster
(_ Handie b_:acket Rear door
mounting pin hinge
(_) spray lubricant
® Reter to CUSTOMER RESPONSIBILITIES
"ENGINE" section.
IMPORTANT: Do not oil or grease plastic
wheel bearings, Viscous lubricants will attract
dust and dirt that will shorten the life of the self
lubricating bearings_ If you feel they must be
lubricated, use only a dry, powdered graphite
0type lubricant sparingly.
®
PRODUCT SPECiFiCATiONS
i
MODEL. NUMBER 9t 7,377590
'SERIAL NUMBER
DATE OF PURCHASE
HORSEPOWER; 6.75
DISPLACEMENT: 12,560 CU, IN.
GASOLINE CAPACITY/TYPE: 1.5 QUARTS
UNLEADED REGULAR
OIL TYPE (APFSF/SG/SH): SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: 27 OZS.
SPARK PLUG(GAP: .030") CHAMPION RJ19LM OR J19LM
VALVE CLEARANCE: INTAKE: .004" - .008"
EXHAUST: ,004" -.008"
SOLID STATE IGNITION
AIR GAP: .0125 IN.
BLADE BOLT TORQUE: 35-40 FT. LBS.
• The model and serial numbers will-be found on a decal attached to the rear of the
lawn mower housing.Record both serial number and date of purchase in space
provided above.
LAWN MOWER
Always obse#e safety rules when performing
any maintenance,
TIRES
• Keep tires free of gasoline, el!, or Insect
contrbl chemicals which can harm rubber.
= Avoid stumps, stones, deep nJts, sharp
objects and other hazards that may cause
tire damage.
BLADE CARE
For best results, mower blade must be kept
sharp. Replace bent or damaged blades.
TO REMOVE BLADE
o Disconnect spark plug wire from spark plug
and place wire where it cannot come in
contact with spark plug.
•Tum lawn mower on its side, Make sure air
tilter and carburetor are up.
• Use a wood bbck between blade and
mower housing to prevent blade from
turning when removing blade bolt.
. Protect your hands with gloves and/or wrap
blade with heavy cloth.
• Remove blade bolt by turning counter-
clockwise, Use a 9/16" box or open-end
wrench,
• Remove bladeand attaching"_-
(b01t,lock washer and hardened washer),
NOTE: Remove the blade adapter and
check the key inside hub of blade adapter,
The key must be in good condition to work
properly. Replace adapter if damaged.
TO REPLACE BLADE
,, Position the blade adapter on the engine
crankshaft. Be sure key in adapter and
crankshaft keyway are aligned.
. Position blade on the blade adapter aligning
the two (2) holes in the blade with the raised
lugs on the adapter.
o Be sure the trailing edge of blade (opposite
sharp edge) is up toward the engine,
o Install the blade bolt with the lock washer
and hardaned Washer into blade adapter
and crankshaft.
° Use block of wood between blade and lawn
mower housing and tighten the blade bolt,
turning clockwise,
o The recommended tightening torque is 35-
40 ft, Ibs,
IMPORTANT: Blade bolt is grade 8 heat
treated.
11
NOTE: Wedonotrecommendsharpening
blade_butifyoudo,besuretheblade
isbalanced.
TOSHARPENBLADE
Careshouldbetakento keeptheblade
balanced.Anunbalancedbladewill
cause eventual damage to lawn mower or
engine.
o The blade can be sharpened with a file or
on a grinding wheel. Do not attempt to
sharpen while on the mower.
o To check blade balance, drive a nail Into a
beam or wall. Leave about one inch of the
straight nail exposed, Place center hole of
blade over the head of the nail, Ifblade is
balanced, it should remain in a horizontal
position. If either end of the blade moves
downward, sharpen the heavy end until the
blade is balanced,
Blade
Blade
bolt sh_t
Lock Blade
washer HaVened edge adapter
Washer
GRASS CATCHER
o The grass catcher may be hosed with
water, but must be dry when used.
o Check your grass catcher often for damage
or deterioration. Through normal use it will
wear. If catcher needs replacing, replace
only with a manufaclurer appmyed
replacement catcher, Givethe lawn mower
model number when ordering.
DRIVE WHEELS
Check front drive wheels each time before
you mow to be sure they rfiove freely,
The wheels rot turning freely means trash,
grass cuttings, etc, are in the drive wheel
area and must be cleaned to free drive
wheels.
If necessary to clean the drive wheels,
check both front wheels.
° Remove hubcaps, hairpin cotters and
washers,
• Remove wheels from wheel adjusters.
Crank shaft
keyway
Crank
o Remove any trash or grass cuttings from
inside the dust cover, pinion and/or drive
wheel gear teeth
° Put wheels back in place.
o If after cleaning, the drive wheels do not
turn freely, contact your nearest
authorized service center.
GEAR CASE
o To keep your drive system working
properly, the gear case and area around
the drive should be kept clean and free
of trash build-up, Clean under the drive
cover twice a season.
o The gear case is filled with lubricant to
the proper level at the factory, The only
time the lubricant needs attention is if
service has been performed on the gear
case.
• If lubricant is required, use only Texaco
Starplex Premium 1 Grease, Part No.
750355. Do not substitute.
ENGINE
LUBRICATION
Use only high quality detergent oil rated with
API service classification SF,SG, or SH.
Select the oil's SAE viscosity grade accord..
ingtoyour expectedoperatingtemperature,
S,_ ViSCOSiTY GRADE$
qOTE: Although rnuiti-viscosity oils (5W30,
10W30 etc.) Improve starting in cold weather,
these multi-viscosity oils will result in increased
oll consumption when used above 32°Fo
Check your engine oil level more frequently to
avoid possible engine damage from running
low on oil
Change after the first 25 hours of operation at
least once a year ifthe lawn mower is not used
for 25 hours in one year.
Check the crankcase oil level before starting
the engine and after each five (5) hours of
continuous use. `tighten oil plug securely each
time you check the all level.
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to drain
oil, drain fuel tank by running engine until fuel
tank is empty.
12
• Disconnectsparkplugwirefromsparkp!ug
andplacewirewhereitcannotcomein
contactwithsparkplug.
o Removeengineoilcap;layasideonaclean
surface.
• Tiplawnmoweronitssideasshownand
drainoilintoasuitablecontainerRocklawn
mowerbackandforthtoremoveanyoil
trappedinsideofengine.
• Wipeoffanyspilledoilonlawnmowerand
onsideofengine°
o Fillenginewithoil Fillonlytothe"FULL"
lineonthedipstick.DONOToverfill.
. Replaceengineoilcap.
• ReconnectspaAplugwiretosparkplug.
Container
AIR FILTER
Your engine will not tun properly and may be
damaged by using a dirty air filter.
Replace the air filter every year, more often if
you mow in very dusty, dirty conditions. Do not
wash air filter.
TO CHANGE AIR FILTER
- Loosen coverknob_
, Swing cover down and remove from hinge.
• Pull paper filter out of air cleaner body.
. Clean air cleaner cover and body.
• Install a new paper filter.
, Reinstall cover to aircleanerbody. Be sure
hinge is assembled properly.
• Swing cover up and tighten cover knob.
(Do not overtighten)o
Air filter cover
Cover
knob
CAUTION; Petroleum solvents, such as
kerosene, are not to be used to dean
cartridge, They may cause deterioration of the
cartridge, Do not oil cartridge. Do not use
pressurized air to clean or dry cartridge.
MUFFLER
Inspect and replace corroded muffler as it
could create a lire hazard and/or damage,
SPARK PLUG
Change your spark plug each year to make
your engine start easier and iun better, Set
spark plug gap at .030 inch,
CLEANING
IMPORTANT: For best performance, keep
mower housing free of buiif-up grass and
trash, Clean the underside of your mower after
each use.
CAUTION: Disconnect spark plug wire from
spark plug and place wire where it cannot
come in contact with the spark plug.
o Turn lawn moweron its side. Make sure air
filter and carburetor are up_ Clean the
underside of your lawn mower by scraping
to remove buUd-up of grass and trash.
, Clean engine often to keep trash from
accumulating_ A clogged engine tuns hotter
and shortens engine life.
o Keep finished surfaces and wheels free of
all gasoline, oi],etc.
, We do not recommend using a garden
hose to clean lawn mower unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in shortened
engine life,
CLEAN UNDER DRIVE COVER
Clean under drive cover at least twice a
season. Scrape underside of cover with putty
knife or similar tool to remove any build-up of
trash or grass on underside of drive cover.
Paper tilter
13
CAUTION: Beforeperforminganly o Remove the starter rope guide from the
service or adjustments, lower handle,
- Release control bar.
• Make sure the blade and all moving
parts have completely stopped.
,' Disconnect spark plug wire from spark
plug and place where it cannot come
in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT" in the
Operation seclion of this manual.
REAR DEFLECTOR
The rear deflector, attached between the rear
wheels of your lawn mower, is provided to
minimize the possibility that objects will be
thrown out the rear of the lawn mower into the
eperatoCs mowing position. If the rear
deflector becomes damaged, it should be
replaced.
TO REMOVE/REPLACE DRIVE BELT
o Remove drive cover. Remove belt by
pushing down on gear case pulley and roll
belt off,
• Turn lawn mower on its side with carburetor
and fuel cap up.
o Remove blade.
o Remove debris shield:
• Remove belt from engine pulley on
crankshaft,
o Install new belt by reversing above steps,
• Always use factory approved belt to assure
fit and long life.
Ddve
cover
Belt
Push
down
° Remove hairpin cotters_
o Disconnect the lower handle from the
handle brackets,
° Turn the handle over and reassemble the
hai_!n cotters that have been removed,
° Reassemble the starter rope guide.
• Reassemble the controls and the operator
presence control bar to the upper handle,
CAUTION: The operator presence control
bar must p!vot freely to permit blade brake
engagement when control bar is released,
Do not over tighten the fasteners holding
the controls to the upper handle.
• To change from medium low to high
position only the upper handle section will
have to be turned over.
o To change from medium low to low position.
only the lower handle section wilt have to be
tumed over.
Shipping position
Medium low
urn high
High
Low
TO ADJUST HANDLE
Your lawn mower handle can be raised or
lowered for your mowing comfort. Four (4)
positions are available: high. medium high,
medium low and low. Handles are shipped
mounted in the medium low position.
° To change from medium low to medium
high position, the upper and lower handle
sections will have to be turned over.
° Remove cable clips.
• Remove the controls and operator presence
control bar from the upper handle.
Lower handle
Squeeze to
remove
Hairpin clip Handle
bracket
14