Owner's Manual
CRRFTSMRNo
6.5 HORSEPOWER
22" REAR DISCHARGE
POWER PROPELLED
ROTARY LAWN MOWER
Model No.
917.377571
= Safety
o Assembly
• Operation
• Maintenance
. Espafiol
- Repair Parts
CAUTION:
Read and follow all "
Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Warranty 2 Product Specifications 11
Safety Rules 2 Service and Adjustments 14
Assembly 4 Storage 15
Operation 6 Troubleshooting 16
Maintenance Schedule 10 Repair Parts 34
Maintenance !0 Parts Ordering Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the
owner's manual, Sears will repair free of charge any defect in material or workmanship.
if this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for onty 90 days from the date of purchase°
This Warranty does not cover:
• Expendable ilems which become worn during normal use, such as rotary mower
blades, blade adapters, bells, air cleaners and spark plug
,, Repairs necessary because of operator abuse or negligence, including bent crank-
shafts and the failure to mainlain the equipment according to the instructions con-
tained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only while
this product is in use in the United States.
"[his Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCK AND CO., D/8t7 WA, HOFFMAN ESTATES, ILLINOIS 60179
TRAINING:
• Read this operator's manual carefully_
Become familiar with the controls and
know how to operate your mower
properly. Learn how to quickly stop
mower,
° DO not allow chitdren to use your mower,
Never a{Jowadults tO use mower without
proper instructions_
o Keep the area of operation clear of all
persons, especially small children and
pets.
° Use mower only as the manufacturer
intended and as described in this manual.
• Do not operate mower if it has been
dropped or damaged in any manner.
Always have damage repaired before
using your mower.
• Do not use accessory attachments that
are not recommended by the manufac-
turer. Use of such attachments may be
hazardous_
• The blade turns when the engine ls
running°
PREPARATION:
• Always thoroughly check the area to be
mowed and clear it of all stones, sticks,
wires, bones, and other foreign objects°
These objects will be thrown by the blade
and can cause severe injury.
- Always wear safety glasses oreye
shields when starting and while using
your mower.
• Dress properly_ Do not operate mower
when barefoot or weadng open sandals.
Wear only solid shoes with good traction
when mowing.
• Check fuel tank before starting engine.
Do not fill gas tank indoors, when the
engine is nJnnlng or when the engine is
hot.Allowtheenginetocoolforseveral
minutesbeforefillingthegastank,Clean
offanyspilledgasolinebeforestartingthe
engine,
• Alwaysmakewheelheightadjustments
beforestartingyourmower.Never
attempttodothiswhiletheengineis
running.
• Mowonlyindaylightorgoodartilicial
lighL
OPERATION:
- Keep your eyes and mind on your mower
and the area being cut. Do not let other
interests distract you.
,, Do not mow wet or slippery grass. Never
run while operating your mower, Always
be sure of your footing -- keep a firm
hold on the handles and walk.
• Do not put hands or feet near or under
rotating parts. Keep clear of the discharge
opening at all times.
• Always stop the engine whenever you
leave or are not using your mower, or
before crossing driveways, walks, roads,
and any gravel--covered areas.
, Never direct discharge of material toward
bystanders nor allow anyone near the
mower while you are operating IL"
• Before cleaning, inspecting, or repairing
your mower, stop the engine and make
absolutely sure the blade and al! moving
parts have stopped. Then disconnect the
spark plug wire and keep it away from the
spark plug to prevent accidental starting.
• Do not continue to run your mower if you
hit a foreign object. Follow the procedure
outlined above, then repair any damage
before restarting and operating you
mower.
• Do not change the governor settings or
overspeed the engine. Engine damage or
personal injury may result.
• Do not operate your mower if it vibrates
abnormally. Excessive vibration Is an
indication of damage; stop the engine,
safely check for the cause, of vibration
and repair as required.
• Do not run the engine indoors. Exhaust
fumes are dangerous.
• Never cut grass by pulling the mower
towards you. Mow across the face of
slopes, never up and down or you might
lose your footing. Do not mow exces-
sively steep slopes. Use caution when
operating the mower on uneven terrain
or when changing directions -- maintain
good footing_
o Never operate your mower without
proper guards, plales, grass catcher or
other safety devices in place.
MAINTENANCE AND STORAGE:
° Check the blade and the engine mount-
ing bolts orlon to be sure they are
tightened properly.
o Check all bolts, nuts and screws at
frequent intervals for proper tightness to
be sure mower is in safe working
condition_
= Keep all safety devices in place and
working.
= To reduce fire hazard, keep the engine
free of grass, leaves or excessive grease
and oil.
,, Check grass catcher often lor deteriora-
tion and wear and replace worn bags.
Use only replacement bags that are
recommended by and comply with
specifications of the manufacturer of your
mower.
,, Always keep a sharp blade on your
mower.
o Allow engine to cool before storing in any
enc!osure.
,, Never store mower with fuel in the tank
inside a building where fumes may reach
an open flame or an ignition source such
as a hot water heater, space heater,
clothes dryer, etc,
CAUTION; Always disconnect spark plug
wire and place wire where it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
WARNING
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects, or
other reproductive harm.
3
Theseaccessorieswereavailablewhenthislawnmowerwasproduced_Theyarealso
avaUabTeatmostSearsretailoutletsandservicecenters.MostSearsstorescanalsoorder
repairpartsforyou,whenyouprovidethemodelnumberofyourlawnmower.Someofthese
accessoriesmaynotapplytoyourlawnmower.
LAWN MOWER PERFORMANCE
L, ,,,,,,, . ,
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS .............
BELTS
, ,lilt,, i ill,
BLADES
BLADE ADAPTERS _ WHEELS
Read these instructionsand this manual In its
entirety before you attempt to assemble or
operate your new lawn mower. Your new lawn
mower has been assembled at the factory with
the exception of those parts [eft unassembled
for shipping purposes, All parts such as nuts,
washers, bolts, etc., necessary to complete the
assembly have been placed tn the parts bag.
To ensure safe and proper operation of your
lawn mower, all parts and hardware you
assemble must be tightened securely. Use the
correct too_sas necessary to ensure proper
tightness.
TO REMOVE LAWN MOWER FROM
CARTON
• Remove loose paris Included with mower,
• Cut down two end comers of radon and lay
end panel down fiat,
o Remove all packing materials except
padding between upper and lower handle
and padding holding operator presence
control bar to upper handle.
MULCHE R KITS
SIDE DISCHARGE
GRASS CATCHERS
LAWN MOWERS
AIR FILTERS
FOR
STABIUZER
GAS CANS
SPARK PLUGS
ENGINE OIL
• Roll lawn mower out ofcarton and check
radon thoroughly for additional bose parts,
HOW TO SET UP YOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unlold handles carefully so as
not to pinch or damage control cables.
° Raise handles until lower handle section
_ocksinto place in mowing position.
• Remove protective padding, raise upper
handle section Into place on lower handle
and tightenboth handle knobs.
° Remove handle padding holding operator
presence contm! bar to upper handle.
• Your lawn mower handle can be adjusted
for your mowing comfort. Refer to "Adjust
Handle" inthe Sewice and Adjustment
section of this manual,
NOTE:Forshippingpurposes,therear
wheelsonyourlawnmowerarenotadjusted
to8qesamepositionasthefrontwheels,
Beforeoperatingmoweradjustallwheelsto
lhesamecuttingheightposition.
Operatorpresencecontrc
bar
Uppperhandle,.,.,.,_,..,
¢&.-,/;'1
,_ // Mowing
//" position
Lowernandle
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be
used as a mu]cher. To convert to bagging or
discharging:
o Open rear door and remove mulcher plugo
Store mulcher plug in a safe place.
• You can now install catcher or optional
clipping deflector.
• To retum to mulching operation, insialt
mubher plug into discharge opening of
mower, Be sure ati
properly.
TO PREPARE BATTERY
NOTE: Your battery must be charged
before you can start your lawn mower.
, Disconnect engine battery (male) from
battery connector (female)
,, Connect battery charger connector
(male) to battery cor_nector (female).
• Plug battery charger into 110 volt A.Co
outlet
• Leave battery charger connected for 24
hours before starting your engine for the
first timer
° After charging, connect engine connec..
tor (male) to battery conneclor (female).
Your engine has an integral alternator for
partial charging. Connect your battery
charger to charge ba_.ery as required
IMPORTANT: The engine alternator wilt
not charge a descharged battery.
At the end of the mowing season the
battery should be charged for 48 hours to
protect the battery during winter storage,
CAUTION: Always disconnect the engine
connector (male) from the battery
connector (female) to prevent accidental
starting when transporting or storing your
lawn mower after the season,
Engine Battery
connector
(male) charger
Mulcher plug
CAUTION: Do not rdn your lawn mower
without mulcher plug inplace or approved
clipping deflector or grass catcher in place,
Never attempt to operate the fawn mower with
the rear door removed or propped open.
__attary
___._J_ ,_-------charger
_.==s_.._ ---j_ connector
Battery connector(female)
KNOWYOURLAWNMOWER
READTHISOWNER'SMANUALANDsAFETYRULESBEFOREOPERATINGYOUR
LAWNMOWER.Comparetheillustrationswithyourlawnmowertofamiliarizeyourself
withthelocationofvariouscontrolsandadjustment&Savethis manual for future
reference.
_i_ese symbols may appear on your lawn mower or in literature supplied with product _Leam
and understand their meantng
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Operator I: bar Drive control lever
.............................. i i i i i[ i i
ii i iii1[ iii i,i i i,tll _ r i
Electric start key
Starter handte
Handle knob
Grass catcher
Mulcher plug "_'"
Gasoline cap
Housing
Drive cover
Englne oil cap w/dipstick
Wheel adjuster
(on each wheel)
_IEETS CPSC SAFETY REQUiREMENTS- .............
Sears rotary walk-behind power lawn mowers conform to the safely standards of the American
National Standards Instilute and the U,S, Consumer Product Safety Commission. The blade
turns when the engine is running,
I iiii ,11111111 i i i i iiii , iiiii
Operator presence control bar - mtJst be
held down to the handie to start the engine.
Release to stop the engine,
Primer- pumps additional fuet from the
carburetor to the cylinder for use when starting
a cold engine.
Electric start key- used for starting the '
engine,
Drive control lever- used toengage power-
propelled forward motion of lawn mower.
Mulcher plug- must be removed to convert to
bagging or discharglng operation.
Starter handle - used for starting the engine,
Theoperationofanylawnmowercan
resultin foreign objects thrown into the
eyes, which can result in severe eye
damage, Always wear safety glasses or
eye shields while operating your lawn
mower or performing any adjustments or
repairs. We recommend a wide vision
safety mask over the spectacles or
standard safety glasses.
HOW TO USE YOUR LAWN MOWER
CAUTION: Do not runyour lawn mower
without mulcher plate in place and door closed
or without an approved clipping deflector or
grasscatcher in place, Never attempt to
operate the lawn mower with the rear door
removed or propped open.
ENGINE SPEED
The engine speed was set at the factory
for optimum performance, Speed is not
adjustable.
ENGINE ZONE CONTROL
CAUTION: Federal regulations require an
engine control to be installedon this lawn
mower in order to minimize the risk of blade
contact injury.Do not under any circumstances
attempt to defeat the function of the operator
control. The blade turns when the engine is
running°
• Your lawn mower is equipped with an
operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start and
operate the lawn mower.
TO ADJUST CUTTING HEIGHT
, Raise wheels for tow cut and lower wheels
for high cut.
• Adjust cutting height to suit your require-
ments. Medium position is best for most
lawns.
° To change cutting height, squeeze adjuster
lever towardwheel Move wheel up or
down to suit your requirements. Be sure all
wheels are inthe same setting.
NOTE; Adjuster ts properly positioned
when pfate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the
plate tabs.
Plate Tab
Lower Wheels for High Cut
Lever
Raise Wheels tar Low Cut
TO ATTACH GRASS CATCHER
o
Close the flip lido Flip lid must be closed
while operating lawn mower,
UP.the rear door on the mower housing and
place the grass catcher frame onto the
formed tabs on the rear door hinge bracket.
The grass catcher is secured to the lawn
mower housing when the rear door is
lowered onto the grass catcher frame.
CAUTION; Do not run youMawn mower
without clipping defleclor or approved grass
catcher in place. Never attempt to operate the
lawn mower with the rear door removed or
propped open,
Hinge
Rear door
Formed
labs
TO EMPTY GRASS CATCHER
. To remove grass catcher, release operator
presence control bar to stop engine.
, Uft up rear doorand remove the grass
catcher by the handle,
, Do not drag the bag when emptying; it will
cause unne_ssary wear,
DRIVECONTROL
,, Self-propellingiscontrolledby holding
theoperatorpresencecontrolbardown
tothehandleandpushingthedrive
controlleverforwarduntilitclicks;then
releasethelever.
° Forwardmotionwillstopwhenthe
operatorpresencecontrolbaris
released.To stopforwardmotion
withoutstoppingengine,releasethe
operatorpresencecontrolbarslightly
untilthedrivecontroldisengages.Hold
operatorpresencecontrolbardownto
handletocontinuemowingwithoutself-
propelling.
• To keep drive control engaged when
turning corners, push down on handle
and lif! front wheels off ground while
turning lawn mower.
Operator presence controlbar
k_ Drive
To engage drive Drive conlrot
control desengaged
BEFORE STARTING ENGINE
OIL
Your lawn mower isshipped without oi! inthe
engine.
. Be sure mower is tevel and area around oil
fill is clean.
• Remove engine oil cap w/dipstick and ftilto
the full line on the dipstick.
• Use 20 ozs, of oil. For type and grade of oil
to use, see =ENGINE" in Maintenance section
of this manual.
° Pour oil slowly, Do not over tilt_
° Check o11level before each use. Add oi! if
needed. RII to full line on dipstick.
• To read proper level, tighten engine oi! cap
each time.
° Reinstall engine oil cap and tighten.
• Change the oil after every 25 hours of
operation or each season. You may need to
change the oil more often under dusty, dirty
conditions.
ADD GASOLINE
* Fillfuel tank. Use fresh, clean, regular
unleaded gasoline wilh a minimum of 87
octane. Do not mix oil with gasolin& Pur,.
chase fuel in quantities that can be used within
30 days to assure fuel freshness.
IMPORTANT" When operating in
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help insure
good cold weather starting_
WARNING; Experience indicates that alcohol
blended fuels (called gasohol or using ethanol
or methanol) can attract moisture which leads
to separation and formation ofacids during
storage. Acidic gas can damage the fuel
system ofan engine while in storage. To avoid
engine problems, the fuel system should be
emptied before storage of 30 days or longer,,
Drain the gas tank, start the engine and let it
run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional information.
Never use engine or carburetor cleaner
products In the fuel tank or permanent
damage may occur.
CAUTION; Fill to bottom of gas tank filler
neck. Do not overfill. Wipe off any spilled oil
or fuel. Do not store, spill or use gasoline near
an open flame.
Engine qil cap w/
TO START ENGINE
= To start a cold engine, push primer five (5)
times before trying to start. Use a firm push,
This step is not usual_/necessary when
starting an engine which has already run for a
few minutes.
° Hold operator presence conlrol bar down to
the handle.
• Turn electric start key clockwise to crank
engine,
IMPORTANT: Do not crank engine more than
five continous seconds between each time you
tryto start. Walt 5 to 10 seconds between ech
attempt.
= To start engine using the auxiliary
starter handle, foltow the steps above.
Gasoline filler cap
Exchange the use of the start key for
starter handle, Pull starter handle quickly.
Do not allow starter rope to snap back.
• To stop engine, release operator
presence control bar°
NOTE: In cooler weather it may be
necessary to repeat priming steps. In
warmer weather over priming may
cause flooding and engine will not
start, tf you do flood engine wait a few
minutes before attempting to start and
do not repeat priming steps,
MOWING TIPS
• Under certain conditions, such as very tall
grass, it may be necessary to raise the
height of cut to reduce pushing effort and to
keep from overloading the engine and
leaving clumps of grass clippings.
= For extremely heavy cutting, reduce the
width of cut and raise the rear of the lawn
mower housing one (1) wheel adjuster
settinghigher than the front for better
discharge of grass.
o When using a rear d_scharge lawn mower in
moist, heavy grass, clumps of cut grass
may not enter the grass catcher. Reduce
ground speed (pushing speed) and/or run
the lawn mower over the area a second
time.
• tf a trail of grass clippings is left on the dght
side of a rear discharge lawn mower, mow
in a clockwise direction with a small ovedap
to collect the clippings on the next pass.
, Keep top of engine around slarter clear and
clean of grass clippings and chaff. This will
help engine air flow and extend engine life.
• Pores in cloth grass catchers can become
filled with dirt and dust with use and
catchers will collect less grass. To prevent
this, regularlyhose catchers off with water
and let dry before using.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. See "Cleaning" in Maintenance section
of thismanual.
- The special mulching blade wil! recur the
grass clippings many times and reduce
them in size so thatas they fall onto the
lawn they will disperse into the grass and
notbe noticed, Also, the mulched grass wilt
biedegrade quickly to provide nutrients for
the lawno Always mulch with your highest
engine (blade) speed as this will provide the
best recutting acl_onof the blades.
• Avoid cutting your lawn when it is wet° Wet
grass tends to form Clumps and interferes
with the mulching action. The best time to
mow your lawn is the early aftemoon_ At
thistime the grass has dried and the newly
cut area will not be exposed to the direct
sun,
• For best results, adjust the lawn mower
cutting height so that the lawn mower cuts
off only the top one-third of the grass blades.
Ifthe lawn is overgrown itwilt be necessary
to raise the height of cut to reduce pushing
effort and to keep from overloading the
engine and leaving clumps of mulched
grass_ For extremely heavy mulching,
reduce your width of cut by overlapping
previously cut path and mow stowiy_
• Certain types of grass and grass conditions
may require that an area be mulched a
second time to completely hide the
clippings, When doing a second cut, mow
across or perpendicular to the first cut path.
• Change your cutting pattern from week to
week. Mow north to south one week then
change to east to west the next week. This
will help prevent matting and graining of the
tawno
Max !/3
9
MAINTENANCE SCHEDULE
F,LLI.DATEe
ASYOUCOMPL E
REGULAR SERVICE , , ,€_ _-/.v/ VICE DATES
Loo,oFaeto e,a _K__ LfL
Clean/[r'.,spact Grass Calcher
(if{Equipped) . , , V' I/
M CleanLawn Mower _ ___
O I Clean Under Drive Cover
Check drfva belt/pulleys
WE (PowaFPrope!led Mowers) V'
(PoWeFP,ropeltedMowers).... t'/ ......
R Chack/SharperdRe_laceBlade V'_
Lubrication Chart V' , _ = ,
Cle_.qBalterylRacher!_e
! IElactlic SIaM Mowers V' I/'4
I .........
RECheck EngtneOil Level
EChange Engine Otl IP"_; , __
G Clean Air Filler i I_
N_ Inspect Muffler _ .......
Clean or Replace Spark Plug l/
E Replace Atr Fl,ll,r,,PapeF,,Carllldga f"/' I ............................
t - Ch_g_ mot_ oftotl when opetallrt e under a haaw le_d or in high arn_ent Inmpera|uroe,
2 - Selvicemole oflnh when {,pera*Jng In di*t,/or dustyconditions
3 -Roptace blade= mote ollen when mo'_t_g h _endy s,,_lL
4 - Charg_ 4e h_rs al end of soason
GENERAL RECOMMENDATIONS
The warranty on this Iawn mower does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain mower as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your unit.
All adjustments In the Service and
Adjustments section of thls manual should
be checked at least once each season,
• Once a year, replace the spark plug,
replace air filter element and check
blade for wear. A new spark plug and
clean/new air filter element assures
proper air-fuel mixture and helps your
engine run better and last longer.
• Follow the maintenance schedule in this
manual.
BEFORE EACH USE
• Check engine oil level
° Check for loose fasteners.
LUBRICATION
Keep unit wel! lubricated (See "LUBRICA-
TiON CHART"),
(_1 Wheel (_) Engine oil
(_ Handle bracket (_) Rear door
(_ Spraylubricant
IMPORTAN'R. Do not oil or grease plasttc
wheel bearings, Viscous lubricants will attract
dust and dirt that will shorten the life of the self
lubricating bearings. If you feet they must be
tubricaled, use only adry, powdered graphite
0type lubricant sparingly,
1
LUBRICATION CHART
adjuster
(_ Brake
mounting pin hinge
Referto MAINTENANCE'ENGINE"
section.,
spine
bracket
PRODUCT SPECIFICATIONS
MODEL NUMBER 917,3775'71
_ NUMBER
DATE OF PURCHASE
HORSEPOWER: 63
DISPLACEMENT: 1256 CU° IN,
GASOLINE CAPACITY/TYPE: 1,25 QUARTS
UNLEADED REGULAR
OIL TYPE (APl-SF/SG/SH): SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: 20 OZS,
SPARK PLUG(GAP: .030") CHAMPION RJ19LM OR J 19LM
VALVE CLEARANCE: INTAKE: ,004" - .008"
EXHAUST: .004" - .008"
SOLID STATE IGNITION
AIR GAP: .0125 IN,
BLADE BOLT TORQUE: 35-40 FT. LBS.
The model and serial numbers will be found on a decal attached to the rear of the
lawn mower housing,Record both serial number and date of purchase in space
provided above,
LAWN MOWER
Always observe safety ruleswhen performing
any maintenance,
TIRES
. Keep tiresfree of gasoline, oil, or insect
control chemicals whichcan harm rubber.
° Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause
tire damage.
BLADE CARE
For best results, mower blade must be kept
sharp. Replace bent or damaged blades.
TO REMOVE BLADE
• Disconnect spark plug wire from spark plug
and place wire where itcannot come in
contact with spark plug.
• Turn lawn mower on its stde. Makesure air
filter and carburetor are up.
, Use awood block between blade and
mower housing to prevent blade from
turning when removing blade bolt.
° Protect your hands with gloves and!or wrap
blade with heavy cloth.
= Remove blade bolt by turning counter-
clockwise. Use a 9/16" box or open-end
wrench.
• Remove blade and attaching hardware
(bolt, lock washer and hardened washer),
NOTE: Remove the blade adopter and
check the key inside hub of blade adapter.
The key must be in good condition towork
properly_ Replace adapter if damaged.
TO REPLACE BLADE
• Position the b{ade adapter on the engine
crankshaft, Be sure key in adapter and
crankshaft keyway are aligned,
• Position blade on the blade adapter aligning
the two (2) holes in the blade with the raised
lugs on the adapter.
• Be sure the trailing edge of blade (opposile
sharp edge) is up toward the engine.
• Install the blade bolt with the tock washer
and hardened washer into blade adapter
and crankshaft.
° Use blockof wood between blade and lawn
mower housing and tighten the blade bolt,
turningctockwise_
• The recommended tightening torque is 35-
40 ft. Ibs,
IMPORTANT: Blade bolt is grade 8 heat
treated,
11
NOTE:Wedonotrecommendsharpening
blade-butifyoudo,besuretheblade
isbalanced.
TOSHARPENBLADE
Careshouldbetakentokeepthe blade
balanced,Anunbalancedbladewill
causeeventualdamagetolawnmoweror
engine.
° Thebladecanbesharpenedwithafileor
onagrindingwheel,Donotattemptto
sharpenwhileonthemower.
• To check blade balance, drive a nail into a
beam or wall Leave about one inch of the
straight nail exposed. Place center hole of
blade over the head of the nail. If blade is
balanced, it should remain in a horizontal
posit+on+ Ifeither end of the blade moves
downward, sharpen the heavy end until Ihe
blade is balanced,
Blade /----. Crank shaft
adapter "_"_.. ,,_r __"" \ keyway
Key 7m-(ll( _ ,.._,_
= Remove any trash or grass cuttings from
inside the dust cover, pinion and/or drive
wheel gear teeth.
° Put wheels back in place.
,, If after cleaning, the drive wheels do not
turn freely, contact your nearest
authorized service center+
GEAR CASE +
• 1o keep your drive system working
properly, the gear case and area around
the drive should be kept clean and free
of trash build-up, Clean under the drive
cover twice a season°
° The gear case is tilted with lubricant to
the proper level at the factory. The only
time the lubricant needs attention Is if
service has been performed on the gear
case,
• tf lubricant is required, use only Texaco
Starptex Premium 1 Grease, Part No+
750355+ Do not substitute,
ENGINE
LUBRICATION
Use only high quality detergent oilrated with
API service ctassMcalJon SF,SG, or SH.
Select the oil's 8AE viscosity grade accord+
ingto your expected operaUngtemperature.
boll 1 \ ' ' ' " ""_ shaft
Lock \ Tr_ ig E_lade
washer Hardened edge adapter
washer
GRASS CATCHER
" The grass catcher may be hosed with
water, but must be dry when used+
• Check your gross catcher often for damage
or deterioration. Through normal use itwill
wear, Ifcatcher needs replacing, replace
only with a manufacturer approved
replacement catcher. Give the lawn mower
model numberwhen ordering.
DRIVE WHEELS
Check front drive wheels each time before
you mow to be sure they move freely,
The wheels not turning freely means trash,
grass cuttings, etc. are In the drive wheel
area and must be cleaned to free drive
wheels.
If necessary to clean the drive wheels,
check both front wheels,
• Remove hubcaps, hairpin cotters and
washers.
° Remove wheels from wheel adjusters.
NOTE: Although multi-viscosity oits (5W30,
IOW30 etc.) improve starting in cold weather,
these multi-viscosity oils will result in Increased
oil consumption when used above 32°F,
Check your engine oil level more frequently to
avoid possible engine damage from running
low on oil,
Change after the first25 hours of operation at
least once a year if the lawn mower is not used
for 25 hours in one year.
Check the crankcase oll level before starting
the engine and after each five (5) hours of
continuous use, Tighten oil plug securely each
time you check the oil level.
12
'TOCHANGE ENGINE OIL
NOTE: Before Upping lawn mower to drain
oil, drain fuel tank by running engine until fuel
tank is empty.
• Disconnect spark plug wire from spark plug
and place wire where it cannot come in
contact with spark plug,
• Remove engine oil cap; lay aside on a clean
surface,
, [;p lawn mower on itsside as shown and
drain oil into a suitable container, Rock lawn
mower back and forth to remove any oil
trapped inside of engine.
° Wipe off any spilled oil on lawn mower and
on side of engine.
° Fill engine with oil, Fill only to the "FULL"
line on the dipstick. DO NOTover%
• Replace engine oil cap.
° Reconnect spark plug wire to spark plug.
Container
AIR FILTER
Your engine will not run properly and may
be damaged by using a dirty air filt'er.
Replace the air filter every year; more
often if you mow in very dusty, didy
conditions. Do not wash air filter,
TO CHANGE AIR FILTER
• Remove the air filter by turning clock-
wise to the stop and pull away from
collar.
• Remove filter from inside of cover.
• Clean the inside of the cover and the
collar to remove any dirt accumulation,
• Insert new filter into cover.
• Put air filter cover and filter into collar
aligning the tab with the slot.
, Push in on cover and turn counterclock-
wise to tighten..
MUFFLER
inspect and replace corroded muffler as it
could create a fire hazard and/or damage.
SPARK PLUG
Change your spark plug each year to make
your engine start easier and runbetter, Set
spark plug gap at .030 inch°
CLEANING
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash, Clean the underside of your mower alter
each use.
CAUTION; Disconnect spark plug wire from
spark plug and place wire where it cannot
come in contact with the spark plug.
• Turn lawn mower on its side. Make sure air
filter and carburetor are up, Clean the
underside of your lawn mower by scraping
to remove build-up of grass and trash,
,, Clean engine often to keep trash from
accumulatingo A clogged engine runs hotter
and shortens engine life.
o Keep finished surfaces and wheels free of
all gasoline, oil,etc,
° We do not recommend using a garden
hose to clean lawn mower unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in shortened
engine life.
CLEAN UNDER DRIVE COVER
CIean under drive cover at least twice a
season, Scrape underside of cover with putty
knife or similar tooltoremove any build-up of
trash or grass on underside of d_e cover.
Cotl_ Clip Tam
• Clockwise to
Slot _ _ Remove
Air Filter
Turn
Counter-
Air Clockwise to
Cover "l]ghlen
13
CAUTION: Beforeperformingany
serviceoradjustments.
° Release control bar.
° Make sure the blade and all moving
parts have completely stopped.
,, Disconnect spark plug wire from spark
plug and place where it cannot come
in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST Ct.TrTING HEIGHT" in the
Operation section of this manual_
REAR DEFLECTOR
The rear deflector, attached between the rear
wheels ot your lawn mower, is provided to
minimize the possibility that objectswill be
throv,rnout the rear of the lawn mower into the
operalor's mowing position. If the rear
deflector becomes damaged, it should be
replaced.
TO REMOVE/REPLACE DRIVE BELT
• Remove drive cover.. Remove bett by
pushing down on gear case pulley and roll
belt off.
= Turn lawn moweron itsside with carburetor
and fuel cap up.
• Remove blade.
• Remove debris shield.
• Remove belt from engine pulley on
crankshaft.
•Insta]t new belt by reversing above steps.
° Always use faclory approved belt 1oassure
fit and tong life,
Ddve
cover
TO ADJUST HANDLE
The handle on your lawn mower has three (3)
height posilione _adjust to height Ihat suils you_
,, Squeeze the bottom ends of lower
handle towards each other until the pin
in handle can be inserted into one of the
three height adjustment holes.
High
Med. Handle pin
3-Position
handle
adjustment
bracket
ENGINE
ENGINE SPEED
Your engine speed has been factory set. Do
not attempt to increase engine speed or it
may result in personal Injury. !fyou believe
that the engine isrunning toofast or too slow,
lake your lawn mower to an authorized
service center/department for repair and
adjustment.
CARBURETOR
Your carburetor has a non-adjustable fixed
main jet for mixture control. If yourengine
does not operate properly due to suspected
carburetor problems, take your lawn mower to
an authorized service center/department for
repair and adjustment.
Belt
Push
down
14