wner s Manual
£RRFTSMRN°
6.5 HORSEPOWER _
22" REAR DISC HAR GE
POWER :PROPE LLED "
ROTARYLAWN MOWER
Model No.
917.377563
o Safety
° Assembly
o OPeration
°, Maintenance
• EspaSol
• Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Warranty 2 Product Specifications 11
Safety Rules 2 Service and Adjustments !4
Assembly 4 Storage 16
Operation 6 Troubleshooting 17
Maintenance Schedule 10 Repair Parts 37
Maintenance 10 Parts Ordering Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the
owner's manual, Sears witl repair free of charge any defect in material or workmanship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days trom the date of purchase.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
• Repairs necessary because of operator abuse or negligence, including bent crank-
shafts and the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Warranty service is available by returning the CraftSman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only while
this product is in use in the United States.
This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
Safety standards require eperator
presence controls to minimize the
risk of injury. Your uniLis equipped
with such controls. Do not attempt to
defeat the function of the operator
presence controls under any
circumstances.
TRAINING;
• Read this operator's manual carefully°
Become familiar with the controls and
know how to operate your mower
propedy_ Learn how to quickly stop
mower.
: Do not allow children to use your mower.
Never allow adults to use mower without
proper instructions.
• Keep the area of operation clear of all
persons, especially small children and
pets,
• Use mower only as _he manufacturer
intended and as described in this manual.
- Do not operate mower if it has been
dropped or damaged in any manner°
Always have damage repaired before
using your mower.
• Do not use accessory attachments that
are not recommended by the manufac-
turer. Use of such attachments may be
hazardous.
• The blade turns when the engine is
running.
PREPARATION:
• Always thoroughly check the area to be
mowed and clear it of atl stones, sticks,
wires, bones, and other foreign objects.
These objects will be thrown by the blade
and can cause severe injury.
• Always wear safety glasses or eye
shields when starting and while using
your mower.
• Dressptol_edy, DOnot operate mower
when barefoot or wearing open sandals.
Wear only solid shoes with good traction
when mowing_
. Check fuel tank before starting engine.
Do not till gas tank indoors, when the
engine is running or when the engine is
hot. Allow the engine to cool for several
minutes before filling the gas tank. Clean
off any spilled gasoline before starting the
engine,
. Always make wheel height adjustments
before Starting your mower° Never "'
attempt to do this while the engine is
running°
. Mow only in daylight or good artificial
light.
OPERATION:
• Keep your eyes and mind on your mower
and the area being cut. Do not let other
interests distract you.
,, Do not mow wet or slipper! grass_ Never
run while operating your mower° Always
be sure of your footing -- keep a firm
hold on the handles and walk.
- Do not put hands or feet near or under
rotating parts. Keep clear of the discharge
opening at all times.
° Always stop the engine whenever you
leave or are not using your mower, or
before crossing driveways, walks, roads,
and any gravel--<:ovel_ed areas.
° Nevei" direct discharge of material toward
bystanders nor allow anyone near the
mower while you are operating it.
° Before cleaning, inspecting, or repairing
your mower, stop the engine and make
absolutely sure the blade and all moving
parts have stopped_ Then disconnect the
spark plug wire and keep it away from the
spark plug to prevent accidental starting°
• Do not continue to run your mower if you
hit a foreign object. Follow the procedure
outlined above, then repair any damage
before restarting and operating you
mower.
• Do not change the governor settings or
overspeed the engine. Engine damage or
personal injury may result,
. Do not operate your mower if it vibrates
abnormally, Excessive vibration is an
indication of damage; stop the engine,
safely check for the cause of vibration
and repair as required.
• Do not run the engine indoors. Exhaust
fumes are dangerous.
° Never cut grass by pulling the mower
towards you. Mow across the face of
slopes, never up and down or you might
lose your footing. Do not mow exces-
sively steep slopes. Use caution when
operating the mower on uneven terrain
or when changing directions M maintain
good footing.
• Never operate your mower without
proper guards, plates, grass catcher or
other safety devices in place.
MAINTENANCE AND STORAGE:
° Check the blade and the engine mount-
ing bolts often to be sure they are
tightened properly.
° Check all bolts, nuts and screws at
frequent intervals for proper tightness to
be sure mower is in safe working
condition.
• Keep all safety devices in place and
Working.
• To reduce fire hazard, keep the engine
free of grass, leaves or excessive grease
and oft,
• Check grass catcher often for deteriora-
tion and wear and replace worn bags,
Use only replacement bags that are
recommended by and comply with
specifications of the manufacturer of your
mower.
. Always keep a sharp blade on your
mower,
° Allow engine to cool before storing in any
enclosure.
• Never store mower with fuel in the tank
inside a building where fumes may reach
an open flame or an ignition source such
as a hot water heater, space heater,
clothes dryer, etc.
&CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs.
WARNING
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.
Theseaccessorieswereavailablewhenthisfawn mower was produced. They are also
available at most Sears retail outlets and service centers. Most Sears stores can also order
repair parts for you, when you provide the model number of your lawnmower. Some of these
accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN,,MOWERS ...........................................MULCHER KITS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
SIDE DISCHARGE
GRASS CATCHERS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS
BLADES BLADE ADAPTERS WHEELS
Read these instructions and this manual in its
entirety before you attempt to assemble or
operate your new lawn mower. Your new lawn
mower has been assembled at the factory with
the exception of those parts left unassembled
for shipping purposes. All parts such as nuts,
washers, bolts, etc., necessary to complete the
assembly have been placed in the pads bag.
To ensure safe and proper operation of your
lawn mower, all parts and hardware you
assemble must be tightened securely. Use the
correct tools as necessary to ensure proper
tightness.
TO REMOVE LAWN MOWER FROM
CARTON
, Remove loose parts included with mower.
• Cut down two end comers of carton and lay
end panel down flat.
AIR FILTERS
• Roll lawn mower0ut of carton andcheck
carton thoroughlyfor additional loose parts.
HOW TO SET UP YOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handles carefully so as
not to pinch or damage control cables.
• Raise handles until lower handle section
locks into place in mowing position.
o Remove protective padding, raise upper
handle section into place on lower handle
and tighten both handle knobs.
,, Remove handle padding holding operator
presence control bar to upper handle.
• Your lawn mower handle can be adjusted
for your mowing comfort° Refer to "Adjust
Handle" in the Sewice and Adjustment
section of this manual.
• Remove all packing materials except
padding between upper and lower handle
and padding holding operator presence
control bar to upper handle.
4
STABILIZER
FOR
LAWN MOWERS
GAS CANS
SPARK PLUGS
ENGINE OIL
Operator,presence
Uppper handle ._.....
Lift up
Lower handfe
bar
Mowing
position
TO INSTALL A_HMENTS
Your lawn mower W_.$_hi_d readyto be
used as a mulcher. To convert to bagg!ng or
discharging:
• Open rear door and remove mulcher plug.
Store mulcher plug in a safe place.
o You can now install catcher or optional
clipping deflector,
- To returnto mulching operation, install
mulcher plug into discharge opening of
mower° Be sure all tabs are seated
properly.
Mulcher plug
ACAUTION: Do not run your lawn mower
without mulcher plug in place or approved
clipping deflector or grass catcher in place°
Never attempt to operate the lawn mower
with the rear door removed or propped
open,
5
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN
MOWER_ Compare the illustrations with your lawn mower to familiarize yourself with the
!ocation of yari,ou,s,,,controlsand adiustments. Save this ,_anqal for future reference.
ThesesymbolsmayappearonyourL_tnmowerorinliteraturesuppliedwiththeproduct,Learnandu_
theremeanlng.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF ................................. AND FEET AWAY , ,
Engine zone control cable Operator presence control bar
Drive control lever
Srarter handle
Handle knob
Grass catcher
Mulcher plug Gasoline cap
Primer
Housing
COVer
Engine oil
cap w/
dipstick
Wheel adjuster
(on each wheel)
MEETS CPS
'_ "........... SAFETY REQUIREMENTS .............................
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American
National Standards Institute and the U_& Consumer Product Safety Commission, The blade
turnswhen the engine is running.
i iii ii ,111ii ,111]11
Operator presence control bar - must be
held down to the handle to start the engine,
Retease to stop the engine.
Primer- pumps additional fuel from the
i, iiiii ii /
Drive control lever- used to engage power-
propelled forward motion of lawn mower°
Mulcher plug - must be removed to convert to
bagging or discharging operation.
carburetor to the cylinder for use when starting
a cold engine.
Starter handle- used for starting theengine,
6
The operation of any lawn mower can
result in foreign objects thrown into the
eyes, which can result in severe eye
damage. Always wear safety glasses or
eye shields while operating your lawn
mower or performing any adjustments or
repairs. We recommend a wide vision
safety mask over spectacles or standard
safety glasses,
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED
The engine speed was set at the factory
for optimum performance. Speed is not
adjustable_
ENGINE ZONE CONTROL
ACAUTION: Federal regulations require
an engine control to be Installed on this
lawn mower in order to minimize the risk of
blade contact injury. Do not under any
circumstances attempt to defeat the
function of the operator control. The blade
turns when the engine is running.
- Your lawn mower is equipped with an
operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start and
operate the lawn mower.
TO ADJUST CUTTING HEIGHT
° Raise wheels for tow cut and lower wheels
for high cut.
• Adjust cutting height to suit your require-
ments. Medium position is best for most
lawns.
- To change cutting height, squeeze adjuster
lever toward wheel. Move wheel up Or
down to suit your requirements. Be sure all
wheels are in the same setting°
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the
plate tabs.
Plate Tab
Lower Wheels for High Cut _ _
TO ATTACH GRASS.CATCHER
. Close the flip lid. Flip lid must be closed
while operating lawn mower.
• Lift the rear doer on the mower housing and
place the grass catcher frame onto the
formed tabs on the rear door hinge bracket.
• The grass catcher is secured to the lawn
mower housing when the rear door is
lowered onto the grass catcher frame.
_kCAUTION: Do not run your lawn mower
without clipping deflector or approved
grass catcher in place. Never attempt to
operate the lawn mower with the rear door
removed or propped open.
Hinge
Rear door
Grass catcher
frame
Formed
tabs
TO EMPTY GRASS CATCHER
. To remove grass catcher, release operator
presence control bar to stop engine,
• Lift up rear door and remove the grass
catcher by the handle°
NOTE: Do not drag the bag when
emptying; it will cause unnecessary wear.
Raise Wheels for Low Cut
-over
7
DRIVECONTROL
° Self-propellingiscontrolledbyholding
theoperatorpresencecontrolbardown
tothehandleandpushingthedrive
Controlleverforwarduntilitclicks;then
releasethelever.
° Forwardmotionwillstopwhenthe
operatorpresencecontrolbaris
released,Tostopforwardmotion
withoutstoppingengine,releasethe
operatorpresencecontrolbarslightly
untilthedrivecontroldisengages.Hold
operatorpresencecontrolbardownto
handleto continuemowingwithoutself-
propelling.
, Tokeepdrivecontrolengagedwhen
turningcomers,pushdownonhandle
andliftfrontwheelsoffgroundwhile
turninglawnmower.
Operatorpresencecontrolbar
Drive
k_ control
GAS
° Fill fuel tank. Use fresh, dean, regular
unleaded gasoline with a minimum of 87
octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used
within 30 days to assure fuel freshness.
WARNING: Experience indicates that alcohol
blended fuels (called gasohol or using ethanol
or methanol) can attract moisture which leads
to separation and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid
engine problems, the fuel system should be
emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and let it
nJnuntil the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional information_
Never use engine or carburetor cleaner
products in the fue! tank or permanent
damage may occur.
Engine oil cap
Gasoline filler cap
To engage drive Drive control
control disengaged
BEFORE STARTING ENGINE
OIL
Your lawn mower is shipped without oil in the
engine.
° Be sure mower is level and area around oil
till is dean.
• Remove engine oil cap and fill to the full line
on the dipstick.
• Use 20 ozs. of oil. For type and grade of oil
to use, see "ENGINE" in Maintenance
section of this manual.
, Pour oil slowly. Do not over fitL
, Check oil level before each use. Add oil if
needed. Fill to full line on dipstick.
° To read proper level, tighten engine oil cap
each time.
° Reinstall engine oil cap and tighten.
• Change the oil after every 25 hours of
operation or each season_ You may need
to change the oil more often under dusty,
dirty conditions.
TO START ENGINE
° To start a cold engine, push primer frye (5)
times before trying to start. Use a firm push.
This step is not usually necessary when
starting an engine which has already run for
a few minutes.
• Hold operator presence control bar down to
the handle and pull starter handle quickly.
Do not allow starter rope to snap back.
• To stop engine, release operator presence
control bar.
NOTE: tn cooler weather it may be
necessary to repeat priming steps. In
warmer weather over priming may cause
flooding and engine will not start. If you do
flood engine, wait a few minutes before
attempting to start and do not repeat
priming steps.
MOWING TIPS
• Under certain conditions, such as very
tall grass, it may be necessary to raise
the height of cut to reduce pushing effort
and to keep from overloading the engine
and leaving clumps of grass clippings, it
may also be necessary to reduce
ground speed and!or run the lawn
mower over the area a second time.
= For extremely heavy cutting, reduce the
width of cut by overlapping previously
cut path and mow slowly.
• For better grass bagging and most
cutting conditions, the engine speed
should be set in the fast position.
• When using a rear discharge lawn
mower in moist, heavy grass, clumps of
cut grass may not enter the grass
catcher. Reduce ground speed (push-
ing speed) and!or run the lawn mower
over the area a second time.
° If a trail of clippings is left on the right
side of a rear discharge mower, mow in
a clockwise direction with a small
overlap to collect the clippings on the
next pass.
° Pores in cloth grass catchers can
become filled with dirt and dust with use
and catchers will collect less grass. To
prevent this, regularly hose catcher off
with water and let dry before using.
• Keep top of engine around starter ctear
and clean of grass clippings and chaff,
This will help engine air flow and extend
engine life.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mowe_ housing free of built-up grass and
trash. See =Cleaning_ in Maintenance section
of this manual.
• The special mulching blade will recut the
grass clippingsmany times and reduce
them insize so that as they fall onto the
lawn they willdisperse into the grass and
not be noticed. Also, the mulched grass will
biodegrade quicklyto provide nutrients for
the lawn= Always mulchwith your highest
engine (blade) speed as this willprovidethe
best recuttingactionof the blades.
, Avoid cuttingyour lawn when itiswet. Wet
grass tends to form dumps and interferes
withthe mulchingaction. The best time to
mow your lawn Is the early aftemeen. At
thistime the grass has dried and the newly
cutarea will notbe exposed tothe direct
sun,
° For best results, adjust the lawn mower
cuttingheight so that the lawn mower cuts
offonly the top one-third of the grass blades.
if the lawn is overgrown itwill be necessary
to raise the heightof cut to reduce pushing
effort and to keep from overloading the
engine and leaving clumps of mulched
grass. For extremely heavy mulching,
reduce your width ofcut by overlapping
previously cut path and mow slowly.
° Certain types of grass and grass conditions
may require that an area be mulched a
second timeto completely hide the
clippings. When doing a second cut, mow
across orperpendicular to the firstcut path.
° Change your cuttingpa_em from week to
week. Mow north tosouth one week then
change to east towest the next week, This
will help prevent matting and graining of the
lawn.
Max 1/3
9
MAINTENANCE SCHEDULE .,,/___°_ ''/
REGULA,FISERVICE .___. _£X_/_" SERVl CE DATES
Checkfor LooseFasteners t_ J _ ! V' I . .
Clea_tlnspecl Grass Catcher
,,(,IfEquipped) ..............
M Clean Lawn Mower
(Power-Propelled Mowers)
O C_ean Under Drive Cover
Check drive betlZpu!ieys
i E (Power-Propelled Mowers)
a ChecldSharpeWReplace Blade ..............
Lubrication Chart
....CieanSatterylRecharge _ i
I Eleclnc Start Mowers V'
! ,, _j
E iCheck Engine Oil Level , _ i
N i Change Engine Oil ..........
G clean Air Filter . ,
I Inspecl Muffler
N iClean or Replace Spark Plug
v'
E ReplaceFll!e F,apar I
"_oChange mete elten when operating under a hea'_3_|ned et #t h_ghamNent temperelut_,
2 - Service more e|ten when operating in d_rty or duaty cond_tisn_
3 - Replace bladoe more eltenwhen mowing in _andy soil
4 .. Charg_ 4B hours _t _nd of season..
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not
cover items that have been subjected tO
operator abuse or negligence, To receive
!_) Wheel
v'
Vf . . .
v'.
_,2 ..
_2
v'
v'2
LUBRICATION CHART
adjuster (_) Engine
oil
full value from the warranty, operator must
maintain mower as instructed in this
manual°
Some adjustments will need to be made
periodically to properly maintain your unit.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year, replace the spark plug,
replace air filter element and check
blade for wear. A new spark plug and
clean/new air filter element assures
proper air-fuel mixture and helps your
engine run better and last longer.
, Follow the maintenance schedute in this
manual.
BEFORE EACH USE
o Check engine oil leve_
(_) Hand'_ebracket
mounting pin
(_ Spraylubricant
Referlo Maintenance "ENGINE"
section,
(_Reardoor bracket
hinge
o Check for loose fasteners..
LUBRICATION
Keep unit well iubdcated (See "LUBRiCA-
TION CHART")..
IMPORTANT: Do not oil or grease plastic
wheel bearings. V_scous lubricants wilt attract
dust and dirt that will shod.on the li[e of the setf
lubricating bearings, tf you feel they must be
lubricated, use only a dry, powdered graphite
type lubricant sparingly.
10
(b
Brake
spdng
PRODUCT SPECIFICATIONS
vlODEL NUMBER 9t7.377563
SERIAL NUMBER
DATE OF PURCHASE
HORSEPOWER: 65
DISPLACEMENT: !1.5 CU_ IN,
GASOLINE CAPACITY/TYPE: t 25 QUARTS
UNLEADED REGULAR
OIL TYPE (API-SF/SG/SH): SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: 20 OZS.
SPARK PLUG (GAP: °030") CHAMPION RJ19LM OR J19LM
VALVE CLEARANCE: INTAKE: .004 - .008
EXHAUST: .004 - .008
SOLID STATE IGNITION
AIR GAP: ,0125 IN.
BLADE BOLT TORQUE: 35-40 FT. LBS,
The model and serial numbers will be found on a decal attached to the rear of the
lawn mower housing,Record both serial number and date of purchase in space
provided above.
LAWN MOWER
Always observe safety ruleswhen performing
any maintenance.
TIRES
= Keep tires free of gasoline, oil, or insect
controlchemicals which can harm rubber,
= Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause
tire damage,
BLADE CARE
For best results, mower blade must be
kept sharp° Replace bent or damaged
blades.
TO REMOVE BLADE
= Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with spark plug.
• Turn lawn mower on its side. Make sure
air filter and carburetor are UP"
° Use a wood block between blade and
mower housing to prevent blade from
turning when removing blade bolt.
- Protect your hands with gloves and/or
wrap blade with heavy cloth.
- Remove blade bolt by turning counter-
clockwise.
o Remove blade and attaching hardware
(bolt, lock washer and hardened
washer).
NOTE: Remove the blade adapter and
check the key inside hub of blade adapter.
The key must be in good condition to work
properly° Replace adapter if damaged°
TO REPLACE BLADE
, Position the blade adapter on the engine
crankshaft. Be sure key in adapter and
crankshaft keyway are aligned_
, Position blade on the blade adapter
aligning the two (2) holes in the blade
with the raised lugs on the adapter_
° Be sure the trailing edge of blade
(opposite sharp edge) is up toward the
engine.
• Install the blade bolt with the lock
washer and hardened washer into blade
adapter_and crankshafL
• Use block of wood between blade and
lawn mower housing and tighten the
blade bolt, turning clockwise.
- The recommended tightening torque is
35-40 It, Ibs.
tl
IMPORTANT: Blade bolt is grade 8 heat
treated.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade - but if you do, be sure the blade is
balanced°
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
eventual damage to lawn mower or
engine,
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, drive a nail into
a beam or wall. Leave about one inch of
the straight nail exposed. Place center
hole of blade over the head of the nail.
If blade is balanced, it should remain in
a horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
Blade Crank shaft
adapter ._"_._yway
Key
B! Crank
bolt / \ ' ' ' I " _ shaft
Lock' \ Trailin[ Blade
washer Hardened edge adapter
washer
GRASS CATCHER
• The grass catcher may be hosed with
water, but must be dry when used.
. Check your grass catcher often for damage
or deterioration. Through normal use it will
wear, tf catcher needs replacing, replace
only with a manufacturer approved
replacement catcher. Give the lawn mower
model number when ordedngo
DRIVE WHEELS
Check front drive wheels each time before
you mow to be sure they move freely.
The wheels not turning freely means trash,
grass cuttings, etc. are in the drive wheel
area and must be cleaned to free drive
wheels_
If necessary to clean the ddve wheels,
check both front wheels.
• Remove hubcaps, hairpin cotters and
washers.
• Remove wheels from wheel adjusters.
• Remove any trash or grass cuttings from
inside the dust cover, pinion and/or diive
wheel gear teeth.
• Put wheels back in place.
• If after cleaning, the drive wheels do not
turn freely, contact your nearest
authorized service center.
GEAR CASE
• To keep your drive system working
properly, the gear case and area around
the drive should be kept clean and free
of trash build-up. Clean under the drive
cover twice a season.
• The gear case is filled with lubricant to
the proper level at the factory, The only
time the lubricant needs attention is if
service has been performed on the gear
case,
• If lubricant is required, use only Texaco
Starplex Premium t Grease, Part No.
750369. Do not substitute.
ENGINE
LUBRICATION
Use only high quality detergent oil rated
with API service classification SF, SG or
SH. Select the oil's SAE viscosity grade
according to your expected operating
temperature.
BAE VJScosn'Y"GRADES
-20" D"
TEMPERAT',JRE RANGE ANTICIPATED BEFORE NEXT O_LCHANGE
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve Starting in
cold weather, these multi-viscosity oils will
result in increased oil consumption when
used above 32°F_ Check your er_gine oil
level more frequently to avoid possible •
engine damage from running low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
lawn mower is not used for 25 hours in
one year.
Check the crankcase oil level before
starting the engine and after each five (5)
hours of continuous use. Tighten oil plug
securely each time you check the oil level.
12
TOCHANGEENGINEOIL
NOTE:Beforetippinglawnmowertodrain
oil,drainfueltankby runningengineuntil
fueltankisempty.
• Disconnectsparkplugwirefromsparkplug
andplacewirewhereitcannotcomein
contact with spark plug.
• Remove engine oil cap; lay aside on a clean
surface.
. Tip lawn mower on its side as shown and
drain oil into a suitable container. Rock lawn
mower back and forth to remove any oi!
trapped inside of engine.
• Wipe off any spilled oil on lawn mower and
on side of engine.
• Fill engine with oil. Fill only to the ".FULU'
line on the dipstick. DO NOT overfill.
o Replace engine oil cap.
. Reconnect spark plug wire to spark plug.
Container
AIR FILLER
Your engine will not run properly and may
be damaged by using a dirty air filter.
Replace the air filter every year, more
often if you mow in very dusty, dirty
conditions. Do not wash air filter.
TO CHANGE AIR FILTER
• Remove the air filter by turning clock-
wise to the stop and pull away from
collar.
• Remove filter from inside of cover.
• Clean the inside of the cover and the
collar to remove any dirt accumulation.
, Insert new filter into cover.
- Put air filter cover and filter into collar
aligning the tab with the slot.
- Push in on cover and turn counterclock-
wise to tighten,
Collar
MUFFLER
tnspect and replace Corroded mutfler as it
could create a fire hazard and!or damage.
SPARK PLUG
Change your spark plug each year to make
your engine start easier and run better, Set
spark plug gap at .030 inch,
CLEANING
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean the underside of your mower
after each use.
,&,CAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contact with the spark
plug.
• Tum lawn mower on its side. Make sure air
filter and carburetor are up. Clean the
underside of your lawn mower by scraping
to remove build-up of grass and trash.
• Clean engine often to keep trash from
accumuialing. A clogged engine runs hotter
and shortens engine life.
• Keep finished surfaces and wheels free of
all gasoline, oil,etc.
. We do not recommend using a garden
hose to clean lawn mower unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out
Water in engine can result in shortened
engine life.
CLEAN UNDER DRIVE COVER
Clean under drive cover at least twice a
season. Scrape underside of cover with pu_
knife or similar tool to remove any build-up of
trash or grass on underside of drive cover.
Slot
Air F'ilter Tab
Air Filter
Cover
rum
Clod_se
to
Remove
"rum
Counter-
Clockwise to
Tighten
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_CAUTION: Beforeperformingany
serviceandadjustments:
° Release control bar and stop engine.,
- Make sure the blade and all moving
parts have completely stopped,
° Disconnect spark plug wire from spark
plug and place where it cannot come
in contact with plugo
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See q'O ADJUST CUTTING HEIGHT" in the
Operation section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the rear
wheels of your lawn mower, is provided to
minimize the possibility that objects will be
thrown out the rear of the lawn mower into the
operators mowing position, if the rear
deflector becomes damaged, it should be
replaced.
TO REMOVE/REPlACE DRIVE BELT
* Remove drive cover. Remove belt by
pushing down on gear case pulley and roll
belt off,
- Turn lawn mower on its side with carburetor
and fuel cap up.
, Remove blade.
o Remove debris shield.
. Remove bert from engine pulley on
crankshaft.
, Install new belt by reversing above steps.
. Always use factory approved belt to assure
fit and long life.
Drive
cover
- Remove the starter rope guide from the
upper handle.
• Remove hairpin cotters.
• Disconnect the lower handle from the
handle brackets.
° Turn the handle over and reassemble the
hairpin cotters that have been removed,
, Reassemble the starter rope guide,
= Reassemble the controls and the operator
presence control bar to the upper handle,
,_CAUTION: The operator presence
control bar must pivot freely to permit
blade brake engagement when control bar
is released, Do not over tighten the
fasteners holding the controls to the upper
handle.
• To change from medium low to high
position only the upper handle section wilt
have to be turned over.
• To change from medium low to low position,
only the lower handle section will have to be
turned over.
ShiI_pingposition
Medium tow
Mediu_nhigh
Belt
Push
down
TO ADJUST HANDLE
Your lawn moWer handle can be raised or
lowered for your mowing comfort. Four (4)
positions are available: high, medium high,
medium tow and Iowo Handles are shipped
mounted in the medium low position.
• To change from medium low to medium
high position, the upper and lower handle
sections will have to be turned over.
• Remove the cable clips.
• Remove the controls and operator presence
control bar from the upper handle.
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Squeeze to
remove
Hairpin clip
High Low
Lower handle
Handle
bracket
ENGINE SPEED
Your engine speed has been factory set.
Do not attempt to increase engine speed
or it may result in personal injury. If you
believe that the engine is running too fast
or too slow, take your lawn mower to an
authorized service center for repair and
adjustment.
CARBURETOR
Your carburetor has a nomadjustable fixed
main jet for mixture control. If your engine
does not operate properly due to sus-
pected carburetor problems, take your
lawn mower to an authorized service
center for repair and/or adjustment.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
the proper engine speed° Overspeeding
the engine above the factory high speed
scan be dangerous. If you think the
engine-governed high speed needs
adjusting, contact your nearest authorized
service center, which has proper equip-
ment and experience to make any
necessarY adjustments.
TO ASSEMBLE GRASS CATCHER
• Insert leg of tubular frame through front
opening of grass catcher and thread
frame into sewn hem of bag°
NOTE: Keep bag hem gathered on the
straight leg of the tubular frame.
• When frame comes out the other end of
sewn hem, immediately work the end of
frame down inside the bag as shown in
inset.
• Slide sewn hem evenly around the
tubular frame until both ends of frame
are exposed out of the front opening.
• Assemble lower frame to t;dbutar frame
as shown. Be sure handle is outside of
bag and frames are fully seated as
shown in inset.
= Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold
them in warm water for a few minutes. If
bag gets wet, let it dry before using.
• Close the flip lid. Flip lid must be closed
while operating lawn mower°
•,CAUTION: Do not run your lawn mower
without clipping deflector or approved
grass catcher in place. Never attempt to
operate the lawn mower with the rear door
removed or propped open_
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