Craftsman 91737755A Owner’s Manual
Owner's Manual
®
6.0 HORSEPOWER
22" REAR DRSCHARGE
ROTARY LAWN _OWER
Model No.
917°37755A
o Safety
o Assembly
o Operation
Maintenance
o EspaSoi
o Repair Parts
CAUTUON:
Read and follow all
Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Warranty 2 Product Specifications 11
Safety Rules 2 Service and Adjustments 13
Assen'lbly 4 Storage 14
Operation 6 Troubleshooting 15
Maintenance Schedule 10 Repair Parts 32
Maintenance 10 Parts Ordering Back Cover
LIMITED TWO YEAR VCARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the
owner's manual, Sears wilt repair free of charge any defect in material or workmanship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase.
This Warranty does not cover:
o Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
o Repairs necessary because of operator abuse or negUgence, including bent crank-
shafts and the failure to rnaintain the equipment according to the instructions con-
tained in the owner's manual.
Warranty service is available by returning the craftsman power mower to the nearest
sears service center/department in the united states_ This warranty applies only while
this product is in use in the united states.
This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCKAND CO. D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
TRAINING:
o Read this operator's manual carefully.
Become familiar with the controls and
know how to operate your mower
properly. Learn how to quickly stop
mower.
. Do not allow children to use your' mower.
Never allow adults to use mower without
proper instructions.
• Keep the area of operation clear of all
persons, especially small children and
pets,
° Use mower' only as the manufacturer
intended and as described in this manual.
o Do not operate mower if it has been
dropped or damaged in any manner.
Always have damage repaired before
using your mower.
• Do not use accessory attachments that
are not recommended by the manufac-
turer_ Use of such attachments may be
hazardous.
The blade turns when the engine is
running.
PREPARATION:
o Always thoroughly check the area to be
mowed and clear it of all stones, sticks,
wires, bones, and other foreign objects.
These objects will be thrown by the blade
and can cause severe injury.
o Always wear safety glasses or eye
shields when starting and while using
your mower_
o Dress properly. Do not operate mower
when barefoot or wearing open sandals.
Wear only solid shoes with good traction
when mowing.
o Check fuel tank before starting engine.
Do not fill gas tank indoors, when the
engine is running or when the engine is
2
hot..Allowtheenginetocoolfor several
minutesbeforefillingthegastank°Clean
offanyspilledgasolinebeforestartingthe
engine°
Alwaysmakewheelheightadjustments
beforestartingyourmower..Never
attempttodothiswhiletheengineis
running.
Mowonlyindaylightorgoodartificial
light.
OPERATION:
o Keepyoureyesandmindonyourmower
andtheareabeingcut.Donotletother
interestsdistractyou
o Donotmowwetorslipper,!grass..Never
runwhileoperatingyourmower_Always
besureofyourfooting-keepafirmhold
onthehandlesandwalk.
• Donotputhandsorfeetnearorunder
rotatingparts.Keepclearofthedischarge
openingatalltimes°
o Alwaysstoptheenginewheneveryou
leaveorarenotusingyourmower,or
beforecrossingdriveways,walks,roads,
andanygravel-coveredareas,.
o Neverdirectdischargeofmaterialtoward
bystandersnorallowanyonenearthe
mowerwhileyouareoperatingit.
o Beforecleaning,inspecting,orrepairing
yourmower,stoptheengineandmake
absolutelysurethebladeandallmoving
partshavestopped.Thendisconnectthe
sparkplugwireandkeepitawayfromthe
sparkplugtopreventaccidentalstarting.
o Donotcontinuetorunyourmowerifyou
hitaforeignobject..Followtheprocedure
outlinedabove,thenrepairanydamage
beforerestartingandoperatingyour
mower.
o Donotchangethegovernorsettingsor
overspeedtheengine..Enginedamageor
personalinjurymayresult,
• Donotoperateyourmowerifitvibrates
abnormally.Excessivevibrationisan
indicationofdamage;stoptheengine,
safelycheckforthecauseofvibration
andrepairasrequired.
o Donotruntheengineindoors.Exhaust
fumesaredangerous.
o Nevercutgrassbypullingthemower
towardsyou.Mowacrossthefaceof
slopes,neverupanddownoryoumight
loseyourfooting,Donotmowexces-
sivelysteepslopes.Usecautionwhen
operatingthemoweronuneventerrain
orwhen:changingdirections-maintain
goodfooting.
o Neveroperateyourmowerwithout
properguards,plates,grasscatcheror
othersafetydevicesinplace.
MAINTENANCEANDSTORAGE:
o Checkthebladeandtheenginemount-
ingboltsoftentobesuretheyare
tightenedproperly..
o Checkallbolts,nutsandscrewsat
frequentintervalsforpropertightnessto
besuremowerisinsafeworking
condition,.
o Keepallsafetydevicesinplaceand
working°
o Toreducefirehazard,keeptheengine
freeofgrass,leavesorexcessivegrease
andoil.
o Checkgrasscatcheroftenfordeteriora-
tionandwearandreplacewornbags..
Useonlyreplacementbagsthatare
recommendedbyandcomplywith
specificationsofthemanufacturerofyour
mower.
o Alwayskeepa sharpbladeon your
mower,
° Allowenginetocoolbeforestoringinany
enclosure.
° Neverstoremowerwithfuelinthetank
insideabuildingwherefumesmayreach
anopenflameoranignitionsourcesuch
asahotwaterheater,Spaceheater,
clothesdryer,etc.,
CAUTION:Alwaysdisconnectsparkplug
wireandplacewirewhereitcannotcontact
sparkpluginordertopreventaccidental
startingwhensettingup,transporting,
adjustingormakingrepairs.
WARNING
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects, or
other reproductive harm.
Theseaccessorieswereavailablewhenthislawnmowerwasproduced,Theyarealso
availableatmostSearsretailoutletsandservicecenters_MostSearsstorescanalsoorder'
repairpartsforyou,whenyouprovidethemodelnumberofyourlawnmower.Someofthese
accessoriesmaynotapplytoyourlawnmower:
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
i ill .,.iii i ,.,., i,,.,,.,.,i
BELTS BLADES
BLADE ADAPTERS WHEELS ENGINE OIL
Read these instructionsand this manual inits
erltirety before you attempt to assemble or'
operate your new lawn mower_ Your new lawn
mower has been assembled at the factory with
the exception of those parts left unassembled
for shipping purposes_ A!l parts such as nuts,
washers, bolts, etc., necessary to complete the
assembly have been placed in the parts bag.
To ensure safe and proper operation of your
lawn mower; all parts and hardware you
assemble must be tightened securely. Use the
correct tools as necessary to ensure proper
tightness.
TO RF,_iVIOVEELAWN MOWF,R FROM
CARTON
o Remove loose parts included with mower,
o Cut down two end comers of carton and lay
end panel down fiat.
- Remove all packingmaterials except
padding between upper and lower handle
and padding holding operator presence
control bar to upper handle.
MULCHER KITS
GRASS CATCHERS
FOR
SiDE DISCHARGE
LAWN MOWERS
AIR FILTERS SPARK PLUGS
STABILIZER
GAS CANS
° Roll lawn mower out of carton and check
carton thoroughly for additional loose parts.
HOW TO SET UP YOUR LAWN
MOWF,R
TO UNFOLD HANDLE
IMPORTAWi': Unfold handles carefullyso as
not to pinch or damage control cables
° Raise handles untillower handle section
locksinto place in mowing position.
° Remove protective padding, raise upper
handle se_on into place on lower handle
and tighten both handle knobs.
= Remove handle padding holding operator
presence control bar to upper handle.
° Your lawn mower handle can be adjusted
for your mowing comfort. Refer to "Adjust
Handle" in the Service and Adjustment
section of this manual.
4
NOTE:Forshippingpurposes,therear
wheelsonyourlawnmowerarenotadjusted
tothesamepositionasthefrontwheels.
Beforeoperatingmoweradjustallwheelsto
thesamecuttingheightposition.
Operator presence control bar
Lift
Mowing position
TO INSTALL ATTACHMENTS
Your Iawn mower was shipped ready to be
used as a mulcher, lb convert to bagging or
discharging:
o Open rear door and remove mulcher plugo
Store mu!cber P!Ugin a safe place,
° You can now install catcher or optional
clipping deflector_
° To return to mulching operation, install
mulcher plug into discharge opening of
mower.
Lower handle
/
Mucher plug
CAUTION: Do not run your lawn mower
without mulcher plug in place or approved
clipping deflector or grass catcher in place°
Never attempt to operate the lawn mower
with the rear door removed or propped
open.
5
KNOWYOURLAWN MOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR
LAWN MOWER. Compare the illustrations with your lawn mower' to familiarize yourself
with the location of various controls and adjustCnents_ Save this manual for future
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
: :: .... .....= ............ .... ..........................
Engine zone control cable
Operator presence control bar
Drive control lever
Starter handle
Grass catcher
Handle knob
Engine oil cap w/dipstick
Housing
Mulcher plug
Gasoline filler cap
Primer
Wheel adjuster
Drive cover
(on every wheel)
.... : .: .............
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S, Consumer Product Safety Comrnis-
sio!!: The blade,!urns when the engine is running: ......................................... ................
Operator presence control bar - most
be held down to the handle to start the
engine, Release to stop the engine°
Primer - pumps additional fuel from the
carburetor to the cylinder for use when
starting a cold engine,
Drive control lever - used to engage
power-propefled forward motion of lawn
mower-
Mulcher plug - must be removed to
convert to bagging or discharging opera-
tion.
Starter handle- used for starting the
engine.
HOW TO USE YOUR LAWN MOWER
CAUTION: Do not run your lawn mower
without mutcher plate in place and door
closed or without an approved clipping
deflector or grasscatcher in place.. Never
attempt to operate the lawn mower with
the rear door removed or propped6pen
ENGINE SPEED
The engine speed was set at the factory
for optimum performance_ Speed is not
adjustable,,
ENGINE ZONE CONTROL
CAUTION: Federal regulations require an
engine control to be installed on this lawn
mower in order to minimize the risk of
blade contact injury. Do not under any
circumstances attempt to defeat the
function of the operator control. The blade
turns when the engine is running
o Your fawn mower is equipped with an
operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start
an d operate the lawn mower.,
TO ADJUST CUTTING HEIGHT
o Raise wheels for tow cut and lower
wheels for high cut.
,, Adjust cutting height to suit your
requirements_ Medium position is best
for most lawns,
. To change cutting height, squeeze
adjuster lever toward wheel. Move
wheel up or down to suit your require-
ments. Be sure all wheels are in the
same setting
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the
plate tabs,
Lower Wheels for High Cut Plate Tab
TO ATTACH GRASS CATCHER
" Close the flip lid. Flip lid must be closed
while operating lawn mower°
o Lift the rear door on the mower housing
and place the grass catcher frame onto
the formed tabs on the rear door hinge
brackeb! -., .....
o
The grass catcher is secured to the lawn
mower housing when the rear door is
lowered onto the grass catcher frame.
CAUTION: Do not run your lawn mower
without clipping deflector or approved
grass catcher in place. Never attempt to
operate the lawn mower with the rear door
removed or propped open.
Rear door
-,,,..
Hinge Grass catcher
bracket frame
TO EMPTY GRASS CATCHER
o To remove grass catcher, release
operator presence control bar to stop
engine,
o Lift up rear door and remove the grass
catcher by the handle.
NOTE: Do not drag the bag when emp-
tying; it will cause unnecessary wear,,
Raise Wheels for Low Cut
Lever
DRIVE CONTROL
o Self-propelling is controlled by holding the
operator' presence control bar down to the
handle and pushingthe drive control lever
forward until itclicks; then release the drive
control lever_
o Forward motion will stop when the operator
presence control bar is released. To stop
forward motion without stopping engine,
release the operator presence controi bar
slightly until the drive control disengages.
Hold operator presence control bar down to
handle to continue mowing without self-
propelling..
o To keep drk,e control engaged when tuming
comers, push down on handle and lift front
wheels off ground while turning lawn
mower.
Operator presence
control bar
\
Drive Drive
control control
Drive control
To engage disengaged
drive control
BEFORE STARTING ENGINE
OIL
Your lawn mower is shipped without oilin the
engine.
o Be sure mower is level and area around oil
fillis clean.
• Remove engine oil cap w/dipstick and fill to
the full line on the dipstick.
° Use 20 ozs. of oil. For type and grade of oil
touse, see "ENGINE_' inCustomer
Responsibilities section of this manual.
o Pour oilslowly. Do not over'fill.
= Check oil level before each use. Add oil if
needed. FilI to full line on dipstick,
o To read proper level, tighten engine oil cap
each time,
o Reinstall engine oil cap and tighten.
o Change the oil after every 25 hours of
operation or each season. You may need to
change the oilmore often under dusty, dirty
conditions,
GAS
• Fill fuel tank. Use fresh, clean, regular
unteaded gasoline with a minimum of 87
octane. Do not mix oil with gasoline.
Purchase fuel in quantities thatcan be used
within 30 days to assure fuel freshness.
IMPORTANT: When operating in
temperaturesbelow 32°F(0°C), use fresh,
clean winter grade gasofine to help insure
good cold weather starting.
WARNING: Experience indicatesthat alcohol
blended fuels (called gasohol or using ethanol
or methano0 can attract moisture which leads
to separation and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid
engine problems, the fuel system should be
emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and let it
run until the fuel lines and carburetor are
empty_Use fresh fuel next season. See
Storage Instructions for additiona_ information,
Never use engine or carburetor' cleaner
products in the fuel tank or permanent
damage may occur:
CAUTION: Fill to bottom of gas tank filter
neck, Do not overfill° V'_peoff any spilled oil or
fuel Do not store, spill or use gasoline near an
open flame_
TO START ENGINE
o To start a cold engine, push primer three (3)
times before t_ng to start, Use a firm push.
This step is not usually necessary when
starting an engine which has already run for
a few minutes_
o Move engine speed control lever to fast
pos_on.
o Hold operator presence cont.rol bar'down to
the handle and pult starter handle quickJy.
Do not allow starter rope to snap back.
o To stop engine, release operator presence
control bar°
NOTE: In cooler'weather it may be necessary
to repeat priming steps. In warmer weather
over priming may cause floodin.g and engine
will not start. If you do flood engine, wait a few
minutes before attempting to start and do not
repeat priming steps,
Engine oil cap w!
Gasoline filler cap dipstick
8
MOWING TIPS
° Under certain conditions, such as very tall
grass, it may be necessary to raise the
height of cut to reduce pushing effort and to
keep from overloadingthe engine and
!eaving clumps of grass clippings.
o For extremely heavy cutting, reduce the
width of cut and raise the rear of the lawn
mower housing one (1) wheel adjuster
setting higher than the front for better
discharge of grass°
= For better grass bagging and most cutting
conditions, the engine speed should be set
in the fast position°
° When using a rear discharge lawn mower in
moist, heaw/grass, clumps of cut grass
may not enter the grass catchen Reduce
ground speed (pushing speed) and!or run
the lawn mower over the area a second
time°
o If a trail of grass clippings is left on the right
side of a rear discharge lawn mower, mow
in a clockwise direction with a small overlap
to collect the clippings on the next pass.
- Keep top ofengine around starter clear and
clean of grass clippings and chaff..This will
help engine air flow and extend engine life,
° Pores in cloth grass catchers can become
filled with dirt and dust with use and
catchers will collect less grass. To prevent
this, regularly hose catchers off with water
and let dry before using.
Max,, 1/3
MULCHING MOWING TIPS
IMPORTANT: Forbest performance, keep
mower housing free of built-up grass and
trash° See "Cleaning" in MAINTENANCE
section of this manual°
° The special mulching blade will recut the
grass clippings many times and reduce
them in size so that as they fall onto the
lawn they wil! disperse into the grass and
not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for
the lawn. Always mulch with your highest
engine (blade) speed as this will provide the
best recutting action of the blades.
,, Avoid cutting your lawn when it is wet. Wet
grass tends to form clumps and interferes
with the mulching action. The best time to
mow your lawn is the early afternoon At this
time the grass has dded and the newly cut
area will not be exposed to the direct sun.
o For best results, adjust the lawn mower
cutting height so that the lawn mower cuts
off only the top one4hird of the grass blades.
If the lawn is overgrown it will be necessary
to raise the height of cut to reduce pushing
effort and to keep from overloading the
engine and leaving clumps of mulched
grass.. For extremely heavy mulching,
reduce your width of cut by overlapping
previously cut path and mow slowly_
• Certain types of grass and grass conditions
may require that an area be mulched a
second time to completely hide the
clippings.. When doing a second cut, mow
across or perpendicular to the first cut path.,
o Change your cutting pattem from week to
week. Mow north to south one week then
change to east to west the next week. This
will help prevent matting and graining of the
lawn.
AS YOU COMPLETE /__,___'_._L_-_I=I_\fI_ n ....
Check for Loose Fasteners
Clean/Inspect Grass Catcher
(If Equipped} _'
M cie_ Lawn Mower
i (Power*Propelled Mowers) _#'
Clean Under Ddve Cover
i_hec_d,ve beiiiPuueys ...................................
E i (Power-Propelled M0_e_)
R cheC_sha_erJReplace Blade
Lubrication Chart
Clean BatterytRecharge
(Electric Start Mowe P) ..............................................
F_ Check Engine Oil Level _'
,N chang_EngineO_r ...................
_'_
V' _'_
G Clean Air Filter _ ,
| inspect Muffler
N i Clean or Rep!a,ce SparkP,!ug...........
E Replace Air Filter Paper Cartridge
1 - Change more oftenwhen operatir_guttde_a hoavy toad or in high ambior_ttemperatu_'es.
2 - Service more often when operating in dirtyor dusty conditions,.
3 - Replace blades more o_tenwhen mowing it=sandysoil
4 - Charge 48 hoers at endof season
GENERAL RECOtViiVtEENDATIONS
The warranty on this lawn mower does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain mower as instructed in this
rnanual.
Some adjustments wilt need to be made
periodically to properly maintain your uniL
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each seasom '
o Once a year, replace the spark plug,
replace air filter element and check
blade for wear.. A new spark plug and
clean/new air filter element assures
proper: air-fuel mixture and helps your
engine run better and last Ionger_
° Follow the maintenance schedule in this
manual
BEFORE EACH USE
o Check engine oil level_
o Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See "LUBRICA-
TION CHART").
LUBRICATION CHART
(_) Engine oil
(_ Rear door
(_) Handle/bracket
mounting pin
(_ Spay lub=icante
(_) Refer to CUSTOMER
RESPONSIBILITIES ENGINE'
section..
IMPORTANT: Do not oil or grease
plastic wheel bearings. Viscous lubricants
will attract dust and dirt that will shorten
the life of the self lubricating bearings° If
you feel they must be lubricated, use only
a dry, powdered graphite type lubricant
sparingly.
10
hinge
PRODUCT SPECRF|CATRONS
MODEL NUMBER 917.37755A
SERIAL NUMBER
DATE OF PURCHASE
HORSEPOWER: 6.0
DISPLACEMENT: 116 CUo IN.
GASOLINE CAPACITY/TYPE: 1,6QUARTS
UNLEADED REGULAR
OIL TYPE (API-SF/SGiSH): SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: 20 OZS.
SPARK PLUG(GAP: °030") CHAMPION J19LM
VALVECLEARANCE: INTAKE: 005" - .007"
EXHAUST: .007" - .009"
SOLID STATE IGNITION
AIR GAP: .010 IN.
BLADE BOLT TORQUE: 35-40 FT. LBS.
, The model and serial numbers will be found on a decal attached to the rear of the
lawn mower housing Record both serial number and date of purchase in space
provided above,
LAWN MOWER
Always observe safety rules when
performing any maintenance,
TIRES
° Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
° Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage,
BLADE CARE
For best results, mower blade must be
kept sharp. Replace bent or damaged
blades.
TO REMOVE BLADE
o Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with spark plug
o Turn lawn mower on its side Make sure
air filter and carburetor are up,
o Use a wood block between blade and
mower housing to prevent blade from
turning when removing blade boll
o Protect your hands with gloves and/or
wrap blade with heavy cloth,
o Remove blade bolt by turning counter-
clockwise, Use a 9/16" box or open-end
wrench°
. Remove blade and attaching hardware
(bolt, lock washer and hardened
washer)°
NOTE: Remove the blade adapter and
check the key inside hub of blade adapter,
The key must be in good condition to work
properly° Replace adapter if damaged,
TO REPLACE BLADE
, Position the blade adapter on the engine
crankshaft, Be sure key in adapter and
crankshaft keyway are aligned°
o Position blade on the blade adapter
aligning the two (2) holes in the blade
with the raised lugs on the adapter,
• Be sure the trailing edge of blade
(opposite sharp edge) is up toward the
engine,,
o Install the blade bolt with the lock
washer and hardened washer into blade
adapter and crankshaft,
° Use block of wood between blade and
lawn mower housing and tighten the
11
bladebolt,turningclockwise.
° Therecommendedtighteningtorqueis
35-40ft.lbs.
iMPORTANT: Blade bolt is grade 8 heat
treated.
NOTE: We do not recommend sharpem
ing blade - but if you do, be sure the blade
is balanced°
TO SHARPEN BLADE
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
eventual damage to lawn mower or
engine°
o The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
= To check blade balance, drive a nail into
a beam or wall. Leave about one inch of
the straight nail exposed. Place center
hole of blade over the head of the nail.
If blade is balanced, it should remain in
a horizontal position,, if either end of the
blade moves downward, sharpen the
Blade shaft
Blade
Blade \_
bolt_,._
Crank-
keyway
Crank-
shaft
° Remove hubcaps, hairpin cotters and
washers.
= Remove wheels from wheel adjusters.
= Remove any trash or grass cuttings from
inside the dust cover', pinion and/or drive
wheel gear teeth_
= Put wheels back in place,
° If after cleaning, the drive wheels do not
turn freely, contact your nearest
authorized service center.
GEAR CASE
. To keep your drive system working
properly, the gear case and area around
the drive should be kept clean and free
of trash build-up. Clean under the drive
cover twice a season.
o The gear case is filled with lubricant to
the proper level at the factory, The only
time the lubricant needs attention is if
service has been performed on the gear'
case.
otf lubricant is required, use only Texaco
Starplex Premium 1 Grease, Part No.
750355. Do not substitute.
ENGINE
LUBRICATION
Use only highqualitydetergent oil ratedwith
AP1service classificationSF, SG or SH.
Select the oil'sSAE v_scositygrade according
toyour'expected operating temperature.
SAEV_SCOSITYGRADES
washer' ng Blade
Lockwasher edge adapter
heavy end until the blade is balanced.
GRASS CATCHER
o The grass catcher may be hosed With
water, but must be dry when used.
,, Check your' grass catcher often for
damage or deterioration. Through
normal use it will wear. If catcher needs
replacing, replace only with a manufac-
turer approved replacement catcher.
Give the lawn mower model number
when ordering.
DRIVE WHEELS
Check front drive wheels each time before
you mow to be sure they move freely.
The wheels not turning freely means trash,
grass cuttings, etc. are in the drive wheel
area and must be cleaned to free drive
wheels.
If necessary to clean the drive wheels,
check both front wheels.
i"F.........._ t o- _ _ _ 'at =- 1oo-
"_MPERATURE RANGE ANTICIPATED _FORE NEXT OILCHANGE
NOTE: Although multi-viscosity oils(5W30,
10W30 etc.) improve starting in coldweather,
these rnutti-viscosityoils willresultin increased
oilconsumption when used above 32°F.
Check your engine oil level more frequently to
avoid possible engine damage from running
low on oil.
Change the oil after every 25 hours of
operation or atleast once a year ifthe lawn
mower is not used for25 hours in one year.
Check the crankcase oil level before starting
the engine and after each five (5) hours of
continuoususe° Tighten oil plug securely each
time you check the oil level.
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to drain
oil, drain fuel tank by runningengine untitfuel
tank is empty.
12
• Disconnect spark plug wire from spark plug
and place wire where it cannot come in
contact with spark plug.,
,, Remove engine oil cap; lay aside on a clean
surface°
o Tip lawn mower on its side as shown and
drain oil into a suitable container, Rock lawn
mower back and forth to remove any oi!
trapped inside of engine.,
• Wipe off any spilled oil on lawn mower and
on side of engine,
• Fill engine with oil. Fill only to the "FULL" line
on the dipstick,,DO NOT overfill,
o Replace engine oil cap.
° Reconnect spark plug wire to spark plug.
;,i/i_Ji f/
;_ '_'_.z:_'_'. _ Container
AIR FILTER
'(our engine will not run properly and may be
damaged by using a dirty air filter.
Replace the air filter every year, more often if
you mow in very dusty, dirty conditions,.
TO CLEAN AIR FILTER
o Loosen screw and tilt cover to remove.
o Carefully remove cartridge.
o Clean by gently tapping on a flat
surface, If very dirty, replace cartridge or
clean as follows: Wash in a low or non-
sudsing detergent and warm water
solution. Rinse thoroughly with flowing
water from mesh side until water runs
clear. Let cartridge air dry thoroughly
before using.
CAUTION: Petroleum solvents, such as
kerosene, are not to be used to clean
cartridge° They may cause deterioration of the
cartridge, Do not oil cartridge, Do not use
pressurized airto clean or dry cartridge.
Back
Slots _.._1,_JIL._r_z:-,--..r--j" plate
Cartridge 71_'jj ' ]ver "Cover
MUFFLER
Inspect and replace corroded muffler as it
could create a fire hazard and/or damage.
SPARK PLUG
Change your spark plug each year to make
your engine start easier and run better,. Set
spark plug gap at ,030 inch,
CLEANING
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean the underside of your mower after
each use,,
CAUTION: Disconnect spark plug wire from
spark plug and place wire where it cannot
come in contact with the spark plug.
o Turn lawn mower on its side, Make sure air
filter and carburetor are up_Clean the
underside of your lawn mower by scraping
to remove buildup of grass and trash.
o Clean engine often to keep trash from
accumulating. A clogged engine runs hotter
and shortens engine life.
o Keep finished surfaces and wheels free of
al!gasoline, oil, etc.
• We do not recommend using a garden
hose to clean lawn mower unless the
electdcal system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in shortened
engine life.
CLEAN UNDER DRIVE COVER
Clean under drive cover at least twice a
season° Scrape underside of coverwith putty
knife or similar tool to remove any buildup of
trash or grass on underside of drive cover.
13
CAUTION: BEFORE PERFORMING
ANY SERVICE OR ADJUSTMENTS:
• Release control bar.
• Make sure the blade and all moving
parts have completely stopped°
o Disconnect spark plug wire from
spark plug and place where it cannot
come in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT" in
the Operation section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the
rear wheels of your lawn mower, is
provided to minimize the possibility that
objects will be thrown out the rear of the
lawn mower into the operator's mowing
position, if the rear deflector becomes
damaged, it should be replaced.
TO REMOVE/REPLACE DRIVE BELT
= Remove drive cover,, Remove belt by
pushing down on gear' case pulley and
rolling belt off it.
o Turn lawn mower on its side with
carburetor and fuel cap up_
° Remove blade°
° Remove debris shield
° Remove belt from engine pulley on
crankshaft.
o Install new belt by reversing above
steps.
° Always use factory approved belt to
assure fit and long life.
o To change from medium low to medium
high position, the upper and lower handle
sections wilt have to be turned over°
= Remove the cable clips.
° Remove the controls and operator presence
control bar from the upper handle_
o Remove the starter' rope guide from the
lower handle°
. Remove hairpin cotters_
o Disconnect the lower' handle from the
handle brackets.
° Turn the handle over and reassemble the
hairpin cotters that have been removed_
o Reassemble the starter' rope guide,,
° Reassemble the controls and the operator
presence control bar' to the upper handle,_
CAUTION: The operator presence
control bar must pivot freely to permit
blade brake engagement when control bar
is released. Do not over' tighten the
fasteners holding the controls to the upper
handle_
= To change from medium low to high
position only the upper handle section
will have to be turned over_
o To change from medium low to tow
position, only the lower handle section
will have to be turned over_
Shipping position
Medium low Medium high
Drive
cover
Push
down
TO ADJUST HANDLE
Your lawn mower handle can be raised or
lowered for your mowing comfort. Four
(4) positions are available: high, medium
high, medium low and tow. Handles are
shipped mounted in the medium low
position.
Low
14
Lower handle
Squeeze to
remove
Handle
bracket
Hairpin cotter
ENGINE
ENGINE SPEED
Your engine speed has been factory set.
Do not attempt to increase engine speed
or it may result in personal injury.. If you
believe that the engine is running too fast
or too slow, take your lawn mower to an
authorized service center for repair and
adjustment°
CARBURETOR ;
Your carburetor is not adjustable° If your
engine does not operate properly due to
suspected carburetor problems, take your
lawn mower to an authorized service
center for repair and/or adjustment.
IMPORTANT: never tamper with the
engine governor, which is factory set for
proper engine speed_ Overspeeding the
engine above the factory high speed
setting can be dangerous, if you think the
engine-governed high speed needs
adjusting, contact your nearest
AUTHORIZED service center, which has
proper equipment and experience to make
any necessary adjustments.
Immediately prepare your lawn mower for
storage at the end of the season or if the
unit will not be used for 30 days or more.
LAWN MOWER
When lawn mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.
- Clean entire lawn mower (See "CLEAN-
ING" in the Customer Responsibilities
section of this manual).
o Lubricate as shown in the Customer
Responsibilities section of this manual,
• Be sure that all nuts, bolts, screws, and
pins are securely fastened.. Inspect
moving parts for damage, breakage and
wear. Replace if necessary.
° Touch up all rusted or chipped paint
surfaces; sand lightly before painting°
HANDLE
You can fold your lawn mower handle for
storage.
• Squeeze the bottom ends of the lower
handle toward each other until the lower
handle clears the handle bracket, then
move handle forward.
• Loosen upper handle mounting bolts
enough to allow upper handle to be
folded back.
IMPORTANT: When folding the handle
for storage or transportation, be sure to
fold the handle as shown or you may
damage the control cables.
o When setting up your handle from the
storage position, the lower handle wilt
automatically lock into the mowing
position, handie
Handle
racket
Squeeze to fold
Hairpin cotter
Operator presence control bar
Upper Handle ._ ,fi_<_,_
Fold forward _/_ ,,"_
for storage _;"-_ ..J
_ !/ backward
"_'Tz-_J -/ Mowing
Lower handle position
15
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