Owner's Manual
®
6.5 HORSEPOWER
22" REAR DISCHARGE
POWER PROPELLED
ROTARY LAWN MOWER
Model No.
917.377541
Safety
o Assembly
o Operation
Maintenance
,, Espafiol
,, Repair Parts
CAUTDON:
Read and follow all
Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Warranty 2 Product Specifications 11
Safety Rules 2 Service and Adjustments 14
Assembly 4 Storage 15
Operation 6 Troubleshooting 16
Maintenance Schedule 10 Repair Parts 35
Maintenance 10 Parts Ordering Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the
owner's manual, Sears will repair free of charge any defect in material or workmanship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase.
This Warranty does not cover:
. Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
- Repairs necessary because of operator abuse or negligence, including bent crank*
shafts and the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only while
this product is in use in the United States.
This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
TRAiNiNG:
- Read this operator's manual carefully.
Become familiar with the controls and
know how to operate your mower
properly. Loam how to quickly stop
mower.
• Do not allow children to use your mower.
Never allow adults to use mower without
proper instructions.
o Keep the area of operation clear of all
persons, especially small children and
pets.
° Use mower only as the manufacturer
intended and as described in this manual.
- Do not operate mower if it has been
dropped or damaged in any manner.
Always have damage repaired before
using your mower.
• Do not use accessory attachments that
are not recommended by the manufac-
turer. Use of such attachments may be
hazardous.
o The blade turns when the engine is
running.
PREPARATION:
• Always thoroughlycheck the area to be
mowed and clear it of atI stones, sticks,
wires, bones, and other foreign objects.
These objects wilt be thrown by the blade
and can cause severe injury.
• Always wear safety glasses or eye
shields when starting and while using
your mower.
- Dress properly. Do not operate mower
when barefoot or wearing open sandals.
Wear only solid shoes with good traction
when mowing.
° Check fuel tank before starting engine.
Do not fill gas tank indoors, when the
engine is running or when the engine is
2
hot.Allowtheenginetocoolforseveral
minutesbeforefillingthegastank.Clean
offanyspilledgasolinebeforestartingthe
engine.
• Alwaysmakewheelheightadjustments
beforestartingyourmower_Never
attempttodothiswhiletheengineis
running.
• Mowonlyindaylightorgoodartificial
light.
OPERATION:
o Keep your eyes and mind on your mower
and the area being cut. Do not let other
interests distract you.
• Do not mow wet or slippery grass. Never
run while operating your mower. Always
be sure of your footing m keep a firm
hold on the handles and walk.
• Do not put hands or feet near or under
rotating parts. Keep clear of the discharge
opening at all times.
° Always stop the engine whenever you
leave or are not using your mower, or
before crossing driveways, walks, roads,
and any gravel--covered areas°
• Never direct discharge of material toward
bystanders nor allow anyone near the
mower while you are operating it.
, Before cleaning, inspecting, or repairing
your mower, stop the engine and make
absolutely sure the blade and all moving
parts have stopped. Then disconnect the
spark plug wire and keep it away from the
spark plug to prevent accidental starting.
- Do not continue to run your mower if you
hit a foreign object. Follow the procedure
outlined above, then repair any damage
before restarting and operating you
mower.
° Do not change the governor settings or
overspeed the engine. Engine damage or
personal injury may result°
• Do not operate your mower if it vibrates
abnormally. Excessive vibration is an
indication of damage; stop the engine,
safely check for the cause of vibration
and repair as required.
o Do not run the engine indoors. Exhaust
fumes are dangerous.
• Never cut grass by pulling the mower
towards you. Mow across the face of
slopes, never up and down or you might
lose your footing. Do not mow exces-
sively steep slopes. Use caution when
operating the mower on uneven terrain
or when changing directions -- maintain
good footing.
, Never operate your mower without
proper guards, plates, grass catcher or
other safety devices in place.
MAINTENANCE AND STORAGE:
o Check the blade and the engine mount-
ing bolts often to be sure they are
tightened properly.
• Check all bolts, nuts and screws at
frequent intervals for proper tightness to
be sure mower is in safe working
condition.
o Keep all safety devices in place and
working.
o To reduce fire hazard, keep the engine
free of grass, leaves or excessive grease
and oil.
, Check grass catcher often for deteriora-
tion and wear and replace worn bags.
Use only replacement bags that are
recommended by and comply with
specifications of the manufacturer of your
mower,
, Always keep a sharp blade on your
mower.
, Allow engine to cool before storing in any
enclosure.
- Never store mower with fuel in the tank
inside a building where fumes may reach
an open flame or an ignition source such
as a hot water heater, space heater,
clothes dryer, etc.
CAUTION: Always disconnect spark
plug wire and place wire where it
cannot contact spark plug in order to
prevent accidental starting when
setting up, transporting, adjusting or
making repairs.
WARNING
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.
3
Theseaccessorieswereavailablewhenthislawnmowerwasproduced.Theyarealso
availableatmostSearsretailoutletsandservicecenters.MostSearsstorescanalsoorder
repairpartsforyou,whenyouprovidethemodelnumberofyourlawnmower:Someofthese
accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
MULCHER KITS
STABILIZER
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS
i
BLADES
BLADE ADAPTERS WHEELS
Read these instructions and this manual in its
entirety before you attempt to assemble or
operate your new lawn mower. Your new lawn
mower has been assembled at the factory with
the exception of those parts left unassembled
for shipping purposes. All parts such as nuts,
washers, bolts, etc., necessary to complete the
assembly have been placed in the parts bag.
Toensure safe and proper operation of your
lawn mower, all parts and hardware you
assemble must be tightened securely. Usethe
correct tools as necessary to ensure proper
tightness.
TO REMOVE LAWN MOWER FROM
CARTON
, Remove loose parts included with mower.
° Cut down two end comers of carton and lay
end panel down flat.
o Remove all packing materials except
padding between upper and lower handle
and padding holding operator presence
control bar to upper handle.
GRASSCATCHERS
FOR
SIDE DISCHARGE
LAWN MOWERS
GAS CANS
AIR FILTERS
illllIIHI ,, II,,,I,
SPARK PLUGS
i i UJlu,ui,JlJu,_,,
ENGINE OIL
° Roll lawn mower o_ of carton and check
carton thoroughly for additional loose parts.
HOW TO SET UP YOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handlescarefully so as
not to pinch or damage control cables.
Q Raise handles until lower handle section
locks into place in mowing position.
Remove protective padding, raise upper
handle section into place on lower handle
and tighten both handle knobs.
o Remove handle padding holding operator
presence control bar to upper handle.
o Your lawn mower handle can be adjusted
for your mowing comfort. Refer to "Adjust
Handle" in the Service and Adjustment
section of this manual.
4
NOTE: Forshippingpurposes,the rear
wheels onyour lawnmowerarenot
adjustedto thesame positionas thefront
wheels. Beforeoperatingmoweradjust
allwheelsto the samecuttingheight
position.
Operator presence contr( bar
Uppper
Lift up
up
Mowing
position
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be
used as a mulcher. To convert to bagging or
discharging:
° Open rear door and remove mutcher plug,
Store mulcher plug in a safeplace°
o You can now install catcher or optional
clipping deflector_
o To return to muiching operation, install
mulcher plug into discharge opening of
mower, Be sure all tabs are seated
properly.
Lower handle
Mulcher plug
CAUTION: Do not run your lawn mower
without mulcher plug in place or approved
clipping deflector or grass catcher in
place. Never attempt to operate the lawn
mower with the rear door removed or
propped open.
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN
MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the
location of__ariQ0s controls and ad ustme,ntS. Save this manual for future reference_ ............................................
symbols mayappearonyourlawn mowerorin literaturesuppliedwiththeproduct,Learnand understand
theremeaning.
CAUTION ENGINE
OR WARNING ON
Engine zone control cable presence control bar
Srarter handle
Grass catcher
Mulcher plug
ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OFF AND FEET AWAY
_'_\ Drive control lever
Handle knob
Gasoline cap
Pdmer
Housing
Drive covet
Engine oil
cap w/
dipstick
Wheel adjuster
(on each wheel)
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American
National Standards Institute and the U,S. Consumer Product Safety Commission, The blade
tums when the engine is running.
Operator presence control bar - must be
held down to the handle to startthe engine.
Release to stop the engine.
Primer - pumps additional fuel from the
Drive control lever- used to engage power-
propelled forward motion of lawn mower:
Mulcher plug- must be removed toconvert to
bagging or discharging operation.
carburetor to the cylinder for use when starting
a cold engine,
Starter handle - used for starting the engine.
6
Theoperationof anylawnmowercan
resultin foreignobjectsthrownintothe
eyes,whichcan resultinsevereeye
damage. Alwayswearsafetyglassesor
eyeshieldswhileoperatingyourlawn
moweror performinganyadjustmentsor
repairs, Werecommendawidevision
safetymaskoverthe spectaclesor
standardsafetyglasses,
HOW TO USE YOUR LAWN MOWER
CAUTION: Do not run your lawn mower
without mulcher plate in place and door
closed or without an approved clipping
deflector or grasscatcher in place. Never
attempt to operate the lawn mower with
the rear door removed or propped open.
ENGINE SPEED
The engine speed was set at the factory
for optimum performance, Speed is not
adjustable,
ENGINE ZONE CONTROL
CAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the risk
of blade contact injury.Do not under any
circumstances attempt to defeat the
function of the operator control. The blade
turns when the engine is running.
Your lawn mower isequipped with an
operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start and
operate the lawn mower,
TO ADJUST CUTTING HEIGHT
o Raise wheels for low cut and lower wheels
for high cut.
o Adjust cutting heightto suit your require-
ments, Medium position is best for most
lawns,
o To change cutting height, squeeze adjuster
lever toward wheel. Move wheel up or
down to suit your requirements. Be sure all
wheels are in the same setting.
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the
plate tabs.
Plate Tab
Lower Wheels for High Cut _ .,_
_ Lever
Raise Wheels for Low Cut
TO ATTACH GRASS CATCHER
• Close the flip lid. Fliplid must be closed
while operating lawn mower.
° Liftthe rear door on the mower housing and
place the grass catcher frame onto the
formed tabs on the rear door hinge brackeL
o The grass catcher is secured to the lawn
mower housing when the rear door is
lowered onto the grass catcher frame,
CAUTION: Do not run your lawn mower
without clipping deflector or approved
grass catcher in place. Never attempt to
operate the lawn mower with the rear door
removed or propped open.
Hinge
Rear door
Formed
tabs
TO EMPTY GRASS CATCHER
= To remove grass catcher, release operator
presence control bar to stop engine.
o Lift up rear door and remove the grass
catcher by the handle,
- Do not drag the bag when emptying; it will
cause unnecessary wear.
DRmVECONTROL
o Self-propellingiscontrolledbyholdklg
theoperatorpresencecontrolbardown
to the handleandpushingthe drive
controllever'forwarduntilit clicks;then
releasethelever.
o Forwardmotionwill stopwhenthe
operatorpresencecontrolbaris
released.To stopforward motion
withoutstoppingengine,release the
operator presence control bar §lightly
until the drive control disengages. Hold
operator presence control bar down to
handle to continue mowing without self-
propelling.
, To keep drive control engaged when
turning corners, push down on handle
and lift front wheels off ground while
turning lawn mower,
Operator presence control bar
,_ Drive
To engage drive DrNe control
control desengaged
BEFORE STARTING ENGINE
OIL
Your lawn mower isshipped withoutoil in the
engine°
° Be sure mower islevel and area around oil
fill isdean.
• Remove engine oilcap w/dipstick and fillto
the full line on the dipstick.
Use 20 ozsoof oil. For type and grade of oit
to use, see"ENGINE" in Maintenance
section of this manual.
° Pour oil slowly. Do not over fill.
° Check oil level before each use_ Add oitif
needed. Fillto full line on dipstick.
o To read proper level, tighten engine oil cap
each time,
o Reinstall engine oil cap and tighten.
Change the oilafter every 25 hours of
operation or each season. You may need
to change the oi!more often under dusty,
dirty conditions.
ADD GASOLINE
° Fillfuel tank. Use fresh, clean, regular
unleadedgasolinewitha rninimumof87
octane. Do not mix oilwith gasoline.
Purchasefuel inquantities that can be used
within30 days to assurefuel freshness.
IMPORTANT: When operating in
temperaturesbelow 32°F(0°C), use fresh,
cleanwintergradegasoline to help insure
good coldweather starting.
WARNING: Experienceindicatesthatalcohol
blended fuels (calledgasoholorusing ethanol
or methanol)can attractmoisture whichleads
toseparation and formationofacidsduring
storage. Acidic gas can damage the fuel
system ofan enginewhile in storage. To avoid
engine problems, the fuel system should be
emptied before storage of 30 days or longer.
Drainthe gas tank, start the engine and letit
run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional information.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
CAU'RON: Fill to bottom of gas tank filler
neck. Do not overfill. Wipe off any spilled
oil or fuel. Do not store, spill or use
gasoline near an open flame.
Engine oil cap wi Gasoline fillet' cap
TO START ENGINE
o To start a cold engine, push primer five (5)
_rnesbefore trying to start. Use a firm push.
Thisstep is not usually necessary when
starting an engine which has already runfor
afew minutes.
• Hold operator presence control bar down to
the handle and pull starter handle quickly.
Do not allow starter rope to snap back.
o To stop engine, release operator presence
controlbar.
NOTE: In cooler weather it may be
necessary to repeat priming steps. In
warrne_"weatheroverprimingmay cause
floodingandenginewill notstart. Ifyou
dofloodengine,wait afew minutesbefore
attemptingto stair anddo not repeat
primingsteps.
MOWINGTIPS
o Under certain conditions, such as very tall
grass, it may be necessary to raise the
height of cut to reduce pushing effort and to
keep from overloading the engine and
leaving clumps of grass clippings,
° For extremely heavy cutting, reduce the
width of cut and raise the rear of the lawn
mower housing one (1) wheel adjuster
setting higher than the front for better
discharge of grass.
° When using a rear discharge lawn mower in
moist, heavy grass, clumps of cut grass
may not enter the grass catcher° Reduce
ground speed (pushing speed) and/or run
the lawn mower over the area a second
time°
• If a trail of grass clippings is left on the fight
side of a rear discharge lawn mower, mow
in a clockwise direction with a small overlap
to collect the clippings on the next pass.
• Keep top of engine around starter clear and
clean ofgrass clippings and chaff. This will
help engine air flow and extend engine life_
• Pores in cloth grass catchers can become
filled with dirt and dust with use and
catchers will collect less grass. To prevent
this, regularly hose catchers off with water
and letdry before using.
MULCHING MOWING TiPS
IiV1PORTANT:For best performance, keep
mower housing free of built-up grass and
trash. See "Cleaning" inMaintenance section
of this manual.
° The special mulching blade will recut the
grass clippings many times and reduce
them in size so that as they fall onto the
lawn they will disperse into the grass and
notbe noticed_ Also, the mulched grass will
biodegrade quickly to provide nutrients for
the lawn. Always mulch with your highest
engine (blade) speed as this will provide the
best recutting action of the blades_
= Avoid cutting your lawn when it is wet. Wet
grass tends to form clumps and interferes
with the mulching action, The best time to
mow your lawn is the early afternoon. At
this time the grass has dded and the newly
cut area will not be exposed to the direct
sun.
° For best results, adjust the lawn mower
cutting height so that the lawn mower cuts
off only the top one-third of the grass blades.
Ifthe lawn is overgrown itwill be necessary
to raisethe height of cut to reduce pushing
effort and to keep from overloading the
engine and leaving clumps of mulched
grass° For extremely heavy mulching,
reduce your width of cut by overlapping
previously cut path and mow slowly.
° Certain types of grass and grass conditions
may require that an area be mulched a
second time to completely hide the
clippings. When doing a second cut, mow
across or perpendicular to the first cut path.
o Change your cutting pattern from week to
week. Mow north to south one week then
change to easttowest the next weeko This
will help prevent matting and graining ofthe
lawn.
Max 1/3
MAINTENANCE SCHEDULE /__,_°_/__ ......
REe.UL ,SERVICE........... ,..
Check for Loose Fasteners _#'
Clean!inspect Grass Catcher
(If Equipped) lp#
IVi Clean Lawn Mower
(p0wer_Fropelled Mowers)
O Ctean Under Drive Cover
Check ddvebelt/pulleys
E ;(Power-Propelled Mowers)
R Check/Sharpen/Replace Blade ......
LubricationChart
Clean Battery/Recharge
(ElectricStad Mowers)
E Check Engine Oil Level Ip#
N Change Engine Oil . . _,1'1_
G Clean Air Filter t,/
I Inspect Muffler _'
N Clean or Replace Spark Plug = V'
E Replace Air Filter Paper Cartridge _#'2
t - Change more oxen when operating under a heavy load ot in high ambient temperatures,.
2 - Service more often when operating in dirtyor dusty condi'_one.
3 -Replace blades more often when mowing in sandy soil
4 - Charge 48 hours at end of season
v' v' ..........
V' _4
GENERAL RECOMMENDATRONS
The warranty on this lawn mower does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain mower as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your unit.
....All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
o Once a year, replace the spark plug,
replace air filter element and check
blade for wear. A new spark plug and
clean/new air filter element assures
proper air-fuel mixture and helps your
engine run better and last longer.
= Follow the maintenance schedule in this
manual.
BEFORE EACH USE
° Check engine oil level
- Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See "LUBRICA-
TION CHART").
LUBRICATION CHART
1_ Wheel
adjuster (_) Engine
oil
O
(_ Rear door
(_ Handle bracket
mounting pin
(_) Spray lubricant
Referto Maintenance "ENGINE"
section.
ItVlPORTANT: Do not oil or grease plastic
wheel bearings. Viscous lubricants willattract
dust and dirt that will shorten the life of the self
lubricating bearings. If you feel they must be
lubricated, use only a dry, powdered graphite
type lubricant sparingly.
10
hinge
Brake
spring
bracket
PRODUCT SPECHF CAT ONS
MODEL NUMBER 917.377541
SERIAL NUMBER
DATE OF PURCHASE
HORSEPOWER: 6,5
DISPLACEMENT: 11.5 CUr IN,
GASOLINE CAPACITY/TYPE: 1,6 QUARTS
UNLEADED REGULAR
OIL TYPE (API-SF/SG/SH): SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: 20 OZS.
SPARK PLUG (GAP: °030") CHAMPION RJ19LM OR JI9LM
VALVE CLEARANCE: INTAKE: .004 - .008
EXHAUST: .004 - ,008
SOLID STATE IGNITION
AIR GAP: .0125 IN,
BLADE BOE]" TORQUE: 35-40 FT. LBS.
o The model and serial numbers will be found on a decal attached to the rear of the
lawn mower housing,Record both serial number and date of purchase in space
provided above.
LAWN MOWER
Always observe safety rules when performing
any maintenance.
TIRES
o Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause
tire damage,
BLADE CARE
For best results, mower blade must be kept
sharp. Replace bent or damaged blades.
TO REMOVE BLADE
o Disconnect spark plug wire from spark plug
and place wire where itcannot come in
contact with spark plug.
o Turn lawn moweron its side. Make sure air
fifter and carburetor are up,
° Use a wood block between blade and
mower housing to prevent blade from
turning when removing blade bolt.
° Protect your hands with gloves and/or wrap
blade with heavy cloth.
• Remove blade bolt by turning counter-
clockwise. Use a 9/16" box or open-end
wrench°
o Remove blade and attaching hardware
(bolt, lock washer and hardened washer).
NOTE: Remove the blade adapter and
check the key inside hub of blade adapter.
The key must be in good condition to work
properly. Replace adapter if damaged,
TO REPLACE BLADE
• Position the blade adapter on the engine
crankshaft. Be sure key in adapter and
crankshaft keyway are aligned.
o Position blade on the blade adapter aligning
the two (2) holes in the blade with the raised
lugs on the adapter,
• Be sure the trailing edge of blade (opposite
sharp edge) is up toward the engine°
• Installthe blade bolt with the lock washer
and hardened washer into blade adapter
and crankshaft.
o Use block of wood between blade and lawn
mower housing and tighten the blade bolt,
turning clockwise.
• The recommended tightening torque is35-
40 ftoib&
IMPORTANT: Blade bolt is grade 8 heat
treated.
11
NOTE: We donotrecommendsharpen-
ing blade- but ifyoudo, be suretheblade
isbalanced.
TOSHARPENBLADE
Careshouldbetakento keepthe blade
balanced. An unbalancedbladewill
causeeventualdamageto lawnmoweror
engine.
- Thebladecanbesharpenedwithafileor
onagrindingwheel.Donotattemptto
sharpenwhileonthemower.
o Tocheckbladebalance,driveanailintoa
beamorwalloLeaveaboutoneinchofthe
straightnailexposed.Placecenterholeof
bladeovertheheadofthenail Ifbladeis
balanced,itshouldremaininahorizontal
position,tfeitherendoftheblademoves
downward,sharpentheheavyenduntilthe
bladeisbalanced.
Blade Crank shaft
adapte r __-'=_,,_.k_yway
Key
Blade I \ zL_Ji_i-,Crank
bo, f \'" 1" st,a.
Lock \ Trailin Blade
washer' Hardened edge adapter
washer
GRASS CATCHER
o The grass catcher may be hosed with
water, but must be dry when used.
° Check your grass catcher often for damage
ordeterioration. Through normal use itwill
wear. ifcatcher needs replacing, replace
only with a manufacturer approved
replacement catcher. Give the lawn mower
model number when ordering.
DRIVE WHEELS
Check front drive wheels each time before
you mow to be sure they move freely.
The wheels not turning freely means trash,
grass cuttings, etc. are in the drive wheel
area and must be cleaned to free drive
wheels.
If necessary to clean the drive wheels,
check both front wheels.
° Remove hubcaps, hairpin cotters and
washers.
= Remove wheels from wheel adjusters.
- Remove any trash or grass cuttings from
inside the dust cover, pinion and/or drive
wheel gear teeth.
o Put wheels back in place.
o If after cleaning, the drive wheels do not
turn freely, contact your nearest
authorized service center.
GEAR CASE
o To keep your drive system working
properly, the gear case and area around
the drive should be kept clean and free
of trash build-up. Clean under the drive
cover twice a season.
• The gear case is filled with lubricant to
the proper tevel at the factory. The only
time the lubricant needs attention is if
service has been performed on the gear
case.
° If lubricant is required, use only Texaco
Starplex Premium 1 Grease, Part No_
750355. Do not substitute.
ENGINE
LUBRICATION
Use only high quality detergent oilrated with
APt service classification SF,SG, or SH.
Select the oil'sSAE viscosity'grade accord-
ing to your expected operating temperature.
SAE VISCOSITY GRADES
0= _0_ _0" 30*
RANGE ANTICIPATED BEFO_tE NEX3" OIL CHANGE
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils wilt
result in increased oil consumption when
used above 32°F. Check your engine oil
level more frequently to avoid possible
engine damage from running low on oil.
Change afterthe first25 hours of operation at
least oncea year ifthe lawn mower isnet used
for 25 hours inone year.
Check the crankcaseoillevel before starting
the engineand after each five (5) hours of
continuoususe. Tightenoilplug securely each
timeyouchecktheoillevel.
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to
drain oil, drain fuel tank by running engine
until fuet tank is empty.
o Disconnect spark plugwire from spark plug
and place wire where itcannot come in
contact with spark plug.
12
• Removeengineoilcap;layasideonaclean
surface.
o Tiplawnmoweronitssideasshownand
drainoilintoasuitablecontainer.Rocklawn
mowerbackandforthtoremoveanyoil
trappedinsideofengine°
° Wipeoffanyspilledoilonlawnmowerand
onsideofengine,
o Fillenginewithoil. Fillonlytothe"FULL"
lineonthedipstick.DONOToverfill.
, Replaceengineoilcap.
° Reconnectsparkplugwiretosparkplug,
Container
AIR FILTER
Your engine will not run properly and may
be damaged by using a dirty air filter.
Replace the air filter every year, more
often if you mow in very dusty, dirty
conditions. Do not wash air filter.
TO CHANGE AIR FILTER
, Remove the air filter by turning clock-
wise to the stop and pull away from
collar.
• Remove filter from inside of cover.
• Clean the inside of the cover and the
collar to remove any dirt accumulation.
• Insert new filter into cover.
. Put air filter cover and filter into collar
aligning the tab with the slot,
, Push in on cover and turn counterclock-
wise to tighten,
Collar
MUFFLER
Inspectand replace corroded muffler as it
could create a fire hazard and/or damage.
SPARK PLUG
Change your spark plug each year to make
your engine start easier and run better. Set
spark plug gap at °030inch.
CLEANING
IMPORTANT: Forbest performance, keep
mower housing free of built-up grass and
trash. Clean the underside of your mower after
each use.
CAUTION" Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contact with the spark
plug.
° Turn lawn mower on its side. Make sure air
filter and carburetor are up. Clean the
underside of your lawn mower by scraping
to remove build-up of grass and trash.
° Clean engine often to keep trashfrom
accumulating. A clogged engine runs hotter
and shortens engine life.
• Keep finished surfaces and wheels free of
allgasoline, oil,etc.
• We do not recommend usinga garden
hose to clean lawn mower untess the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in shortened
engine life.
CLEAN UNDER DRIVE COVER
Clean under drive cover at least twice a
season. Scrape underside of cover with putty
knifeor similar tool to remove any build-up of
trash or grass on underside of drive cover.
Slot
Air Filter
Tab
Air Filter
Cover
Tum
Clockwise
to
Remove
"rum
Counter-
Clockwise to
Tighten
13
CAUTION: BEFORE PERFORMING
ANY SERVICE OR ADJUSTMENTS:
= Release control bar.
o Make sure the blade and all moving
parts have completely stopped.
o Disconnect spark plug wire from spark
plug and place where it cannot come
in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See '%0 ADJUST CUTI'ING HEIGHT" inthe
Operation sectionofthismanual.
REAR DEFLECTOR
The rear deflector, attachedbetween the rear
wheels of your lawn mower, is provided to
minimize the possibilitythat objects will be
thrown out the rear of the lawn mower into the
operator's mowing position. If the rear
deflector becomes damaged, it should be
replaced_
TO REMOVE/REPLACE DRIVE BELT
o Remove drivecover. Remove beltby
pushing down on gear case pulley and roll
belt off.
• Turn lawn mower on itsside with carburetor
and fuel cap up.
o Remove blade.
= Remove debris shield°
= Remove belt from engine pulley on
crankshaft.
= Install new belt by reversing above steps.
o Always use factory approved belt to assure
f_and long life.
Drive
cover
Belt
Push
down
TO ADJUST HANDLE
Your lawn mower handle can be raised or
lowered for your mowing comfort. Four (4)
positions are available: high, medium high,
medium low and low. Handles are shipped
mounted inthe medium low position.
o To change from medium low to medium
high position, the upper and lower handle
sections will have to be tumed over.
° Remove cable clips.
° Remove the controls and operator presence
control bar from the upper handler
= Remove the starter rope guide from the
lower handle.
° Remove hairpin cotters.
. Discorlnect the lower handle from the
handle brackets.
• Turn the handle over and reassemble the
hairpin cotters that have been removed.
° Reassemble the starter rope guide.
o Reassemble the controls and the operator
presence contro{ bar to the upper handle.
CAUTION: The operator presence
control bar must pivot freely to permit
blade brake engagement when control
bar is released. Do not over tighten the
fasteners holding the controls to the upper
handle,
= To change from medium low to high
position only the upper handle section will
have to be turned over.
o To change from medium low to low position,
only the lower handle section will have to be
turned over.
Shipping position
Medium low
Mediumhigh
High
i
Lower handle
Squeeze to _'_'__
rerno_ ..__,_"
Hairpin clip/" Handle \
bracket
Low
14