Owner's Manual
£RRFTSMI:INo
6.5 HORSEPOWER
22" REAR DISCHARGE
POWER PROPELLED
ROTARY LAWN MOWER
Model No.
917.377540
Safety
- Assembly
Operation
,, rVlaintenance
. Espar3ol
Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Warranty 2 Product Specifications 11
Safety Rules 2 Service and Adjustments !4
Assembly 4 Storage 15
Operation 6 Troubleshooting 16
Maintenance Schedule 10 Repair Parts 35
Maintenance 10 Parts Ordering Back Cover
L,IMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the
owner's manual, Sears will repair free of charge any defect in material or workmanship.
if this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase_
This Warranty does not cover:
• Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
o Repairs necessary because of operator abuse or negligence, including bent crank-
shafts and the failure to maintain the equipment according to the instructions con-
tained in the owner's manual,
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only while
this product is in use in tile United States.
This Warranty gives you specific legal rights, and you may also have other rights whicll
van,, from state to state_
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
TRAINING:
• Read this operator's manual carefully.
Become familiar with the controls and
know how to operate your mower
properly. Learn how to quickly stop
mower.
o Do not allow children to use your mower.
Never allow adults to use mower without
proper instructions.
o Keep the area of operation clear of all
persons, especially small children and
pets.
° Use mower only as the manufacturer
intended and as described in this manual.
• Do not operate mower if it has been
dropped or damaged in any manner°
Always have damage repaired before
using your mower.
• Do not use accessory attachments that
are not recommended by the manufac-
turer. Use of such attachments may be
hazardous°
° The blade turns when the engine is
running.
PREPARATION:
° Always thoroughly check the area to be
mowed and clear it of all stones, sticks,
wires, bones, and other foreign objects.
These objects will be thrown by the blade
and can cause severe injury_
,, Always wear safety glasses or eye
shields when starting and while using
your mower_
• Dress properly. Do not operate mower
when barefoot or wearing open sandals,
Wear only solid shoes wilh good traction
when mowing.
, Check fuel tank before starting engine,
Do not fill gas tank indoors, when the
engine is running or when the engine is
2
hoLAltowtheenginetocoolforseveral
mlnutesbeforefillingthegastank,Clean
offanyspilledgasolinebeforestartingthe
engine,
Alwaysmakewheelheightadjustments
beforestartingyourmower.Never
attempttodothiswhiletheengineis
running.
Mowonlyindaylightorgoodartificial
light,
OPERATION:
o Keepyoureyesandmindonyourmower
andtheareabeingcuLDonotletother
interestsdistractyou.
• Donotmowwetorslipperygrass.Never
runwhileoperatingyourmower.Always
besureofyourfooting-- keepafirm
holdonthehandlesandwalk.
o Donotputhandsorfeetnearorunder
rotatingparts..Keepclearofthedischarge
openingatalltimes.
• Always stop the engine whenever you
leave or are not using your mower, or
before crossing driveways, walks, roads,
and any gravel--covered areas_
° Never direct discharge of material toward
bystanders nor allow anyone near the
mower while you are operating iL
,, Before cleaning, inspecting, or repairing
your mower, stop the engine and make
absolutely sure the blade and atl moving
parts have stopped. Then disconnect the
spark plug wire and keep it away from lhe
spark plug to prevent accidental starting,
o Do not continue to run your mower if you
hit a foreign object. Follow the procedure
outlined above, then repair any damage
before restarting and operating you
mower.
° Do not change the governor settings or
overspeed the engine. Engine damage or
personal injury may result.
° Do not operate your mower if it vibrates
abnormally. Excessive vibration is an
indication of damage; stop the engine,
safely check for the cause of vibration
and repair as required..
° Do not run the engine indoors. Exhaust
fumes are dangerous.
,, Never cut grass by pulling the mower
towards you. Mow across the face of
slopes, never up and down or you might
lose your footing. Do not mow exces-
sively steep slopes. Use caution when
operating the mower on uneven terrain
or when changing directions -- mainlain
good footing_
° Never operate your mower without
proper guards, plates, grass catcher or
other safety devices in ptace_
MAINTENANCE AND STORAGE:
o Check the blade and the engine mount-
ing bolts often to be sure they are
tightened properly. _,
° Check all bolts, nuts and screws at
frequent intervals for proper tightness to
be sure mower is in safe working
condition
o Keep all safety devices in place and
working.
• To reduce fire hazard, keep the engine
free of grass, leaves or excessive grease
and oil.
• Check grass catcher often for deteriora-
tion and wear and replace worn bags.
Use only replacement bags that are
recommended by and comply with
specifications of the manufacturer of your
mower_
° Always keep a sharp blade on your
mowen
° Allow engine to cool before storing in any
enclosure.
° Never store mower with fuet in the tank
inside a building where fumes may reach
an open flame or an ignition source suctl
as a hot water heater, space heater,
clothes dryer, etc_
CAUTION: Always disconnect spark
plug wire and place wire where it
cannot contact spark plug in order to
prevent accidental starting when
setting up, transporting, adjusting or
making repairs.
WARNING
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm_
3
Theseaccessorieswereavailablewhenthisfawn mower was produced. "[hey are also
available at most Sears retail outlets and service centers. Most Sears stores can also order
repair parts for you, when you provide the model number of your lawn mower° Some of these
accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
FOR REAR DISCHARGE LAWN MOWERS
ii
CLIPPING DEFLECTOR
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
,_ GRASS CATCHERS
LAWN MOWER MAINTENANCE
! ,,, ,,,,,........ • ................................. ,,,,,
BELTS
MUFFLERS AIR FILTERS
BLADES BLADE ADAPTERS WHEELS ENGINE OIL
Read these instructions and thismanual in its
entirety before you attempt to assemble or
operate your new lawn mower, Your new lawn
mower has been assembled at the factory with
the exception of those parts left unassembled
for shipping purposes. All parts such as nuts,
washers, bolts, etc,, necessary to complete the
assembly have been placed in the parts bag.
To ensure safe and proper operation of your
fawn mower, all parts and hardware you
assemble must be tightened securely, Use the
correct tools as necessary to ensure proper
tightness.
TO REMOVE LAWN MOWER FROM
CARTON
° Remove loose parts included with mower.
• Cut down two end comers of carton and lay
end panel down fiat.
,, Remove all packing materials except
padding between upper and lower handle
and padding holding operator presence
control bar to upper handle,
MULCHER KITS
FOR
SIDEDISCHARGE
LAWN MOWERS
STABILIZER
GAS CANS
SPARK PLUGS
• Roll lawn mower out of carton and Check
carton thoroughly for additional loose parts,
HOW TO SET UP YOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT; Unfold handles carefully so as
not to pinch or damage control cables.
= Raise handles until lower handle section
locks into place in mowing position.
• Remove protective padding, raise upper
handle section into place on lower hand]e
and tighten both handle knobs.
, Remove handle padding holding operator
presence control bar to upper handle.
° Your lawn mower handle can be adjusted
for your mowing comfort, Refer to "Adjust
Handle" inthe Service and Adjustment
section of this manual.
NOTE: For shipping purposes, the rear
wheels on your lawn mower _re not
adjusted to the same position as the front
wheels. Before operating mower adjust
all wheels to the same cutting height
position,
Operalor I:
Uppper handle _.
Lift up
Mowing
position
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be
used as a mulchero To convert to bagging or
discharging:
• Open rear door and remove mutcher plug.,
Store mulcher plug in a safe place.
• You can now install catcher or optional
clipping deflector.
• To return to mulching operation, install
mulcher plug into discharge opening of
mower. Be sure all tabs are seated
propedy_
_j
Lower handle
Mulcher plug
CAUTION; Do not run your lawn mower
without mulcher plug in place or approved
clipping deflector or grass catcher in
place Never attempt to operate the lawn
mower with the rear door removed or
propped open.
5
KNOWYOURLAWNMOWER
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATINGYOURLAWN
MOWER.Comparetheillustrationswithyourlawnmowertofamiliarizeyourselfwiththe
loc_tionofvadouscontrolsandadlustments,Savethismanualforfuturereference, ____,,,
symbo_ may appear on your lawn mower or in l_er-aturesupplied with the product, Learn and understand
there meaning.
CAU'HON ENGINE ENGINe: FAST SLOW CHOKE FUEL O{L DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Engine zone control cable
"_'x Opera!or presence control bar
Drive control lever
Srarter handle
Hand{e knob
Grass catcher
Mulcher plug
Gasoline cap
Primer
Housing
Drive cover
Engine oil
cap wl
dipstick
Wheel adjuster
(on each wheel)
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American
National Standards Institute and the U S_Consumer Product Safety Commission_ The blade
turns when the engine is running,
Operator presence control bar- must be Drive control lever ' usecJ[o engage power_
held down to the handle to start the engine, propelled lorward motion of lawn mower.
Release to stop the engine. Mulcher plug - must be removed to convert to
Primer - pumps additional fuel from the bagging or discharging operation,
carburetor to the cylinder for use when starting
a cold engine,
Starter handle - used for starting the engine.
Theoperationofanylawnmowercan
resultinforeignobjectsthrownintothe
eyes,whichcanresultinsevereeye
damage.Alwayswearsafetyglassesor
eyeshieldswhileoperatingyourlawn
mowerorperforminganyadjustmentsor
repairs Werecommendawidevision
safetymaskoverthespectaclesor
standardsafetyglasses.
HOWTOUSEYOURLAWNMOWER
CAUTION;Donotrunyourlawnmower
withoutmutcherplateinplaceanddoor
closedorwithoutanapprovedclipping
deflectororgrasscatcherinplace.Never
attempttooperatethelawnmowerwith
thereardoorremovedor proppedopen.
ENGINESPEED
Theenginespeedwassetattile factor.i
foroptimumperformance°Speedis not
adjustable.
ENGINE ZONE CONTROL
CAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the risk
of blade contact injury° Do not under any
circumstances attempt to defeat the
function of the operator control The blade
turns when the engine is running,
o Your lawn mower is equipped with an
operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start and
operate the lawn mower°
TO ADJUST CUTTING HEIGHT
o Raise wheels for low cut and lower wheets
for high cuL
o Adjust cutting height to suit your require.,
ments. Medium position is best for most
lawns.
o To change cutting height, squeeze adjuster
lever toward wheel. Move ,wheel up or
down to suit your requiremer_ts, Be sure ail
wheels are in the same setting.
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the
plate tabs.
Plate Tab
Lower Wheels for High Cut
Lever
Raise Wheels for Low Cut
TO ATTACH GRASS CATCHER
o
Close the flip lid Flip lid must be dosed
while operating lawn mower.
Uft the rear door on the mower housing and
place the grass catcher frame onto the
formed tabs on the rear door hinge bracket
The grass catcher is secured to the lawn
mower housing when the rear door Is
Iowered onto the grass catcher frame.
CAUTION: Do not run your lawn mower
without clipping deflector or approved
grass catcher in place. Never attempt to
operate the lawn mower with the rear door
removed or propped open.
Hinge
bracket
Formed
tabs
TO EMPTY GRASS CATCHER
,, To remove grass catcher, release operator
presence control bar to stop engine.
. Lift up rear door and remove the grass
catcher by the handle.
° Do not drag the bag when emptying; it will
cause unnecessary wear
DRIVECONTROL
. Self.-propeilingiscontrolledbyholding
theoperatorpresencecontrolbardown
tothehandleandpushingthedrive
controlleverforwarduntilit clicks;then
releasethelever°
° Forwardmotionwillstopwhenthe
operatorpresencecontrolbaris
released,To stopforwardmotion
withoutstoppingengine,releasethe
operatorpresencecontrolbarslightly
untilthedrivecontroldisengages.Hold
operatorpresencecontrolbardownto
handletocontinuemowingwithoutself-
propelling.
• Tokeepdrivecontrolengagedwhen
turningcorners,pushdownonhandle
andliftfrontwheelsoffgroundwhile
turninglawnmower,
Operatorpresencecontrolbar
\_ \ / ",,. Drive
To engage drive Drive contro!
control desengaged
BEFORE STAR'lr]NG ENGINE
OIL
Your lawn mower is shipped without oil in the
engine.
,, Be sure mower is level and area around oil
fill is clean.
• Remove engine oil cap w/dipstick and fill to
the full line on the dipstick.
• Use 20 ozs. of oil. Fortype and grade of oil
to use, see "ENGINE" in Customer
Responsibilities section ot this manual.
o Pour oil slowly. Do not over fill.
,, Check oil level before each use,. Add oil if
needed Fill to full lineon dipstick°
• To read proper level, tighten engine oil cap
each time,
• Reinstall engine oil cap and tighten.
• Change the oil after every 25 hours of
operation or each season. You may need
to change the oil more often under dusty,
dirty conditions.
ADD GASOLINE
• Fill fuel tank Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used
within 30 days to assure fuel freshness,
IMPORTANT: When operating in
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help insure
good cold weather starting,
WARNING: Experience indicates that alcohol
blended fuels (called gasohol or using ethanol
or methanol) can attract moisture which leads
to separation and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid
engine problems, the fuel system should be
emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and let it
ran until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional information_
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
CAUTION: Fill to bottom of gas tank filler
neck. Do not overfill Wipe off any spilled
oil or fuel Do not store, spill or use
gasoline near an open flame.
Engine oil cap w/ Gasoline filler cap
TO START ENGINE
• To start a cold engine, push primer five (5)
times before trying to start. Use a firm push.
This step is not usually necessary when
starting an engine which has already run for
a few minutes.
° Hold operator presence control bar down to
the handle and pull starter handle quickty_
Do not allow slarter rope to snap back.
o To stop engine, release operator presence
control bar,
NOTE: In cooler weather it may be
necessary to repeat priming steps, In
8
warmer weather over priming may cause
flooding and engine will not st_.rt, if you
do flood engine, wait a few minutes before
attempting to start and do not repeat
priming steps°
MOWING TIPS
• Under certain conditions, such as very tail
glass, it may be necessary to raise the
height of cut to reduce pushing effort and to
keep from overloading the engine and
leaving clumps of grass clippings.
o For extremely heavy cutting, reduce the
width of cut and raise the rear of the lawn
mower housing one (1) whee! adjuster
setting higher than the front for better
discharge of grass.
° When using a rear discharge lawn mower in
moist, heavy grass, clumps of cut grass
may not enter the grass catcher. Reduce
ground speed (pushing speed) and!or run
the lawn mower over the area a second
time_
• If a trail of grass clippings is left on the right
side of a rear discharge lawn mowerl mow
in a clockwise direction with a small overlap
to collect the clippings on lhe next pass.,
• Keep top of engine around starter clear and
clean of grass clippings and chaff, "]"hiswilt
help engine air flow and extend engine life.
° Pores in cloth grass catchers can become
filled with dirt and dust with use and
catchers will collect less grass_ To prevent
this, regularly hose catchers off with water
and let dry before using..
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. See "Cleaning" in CUSTOMER
RESPONSIBILITIES Section of this manual
• The special mulching blade will recur the
grass clippings many times and reduce
them in size so that as they fail onto the
lawn they will disperse into the grass and
not be noticed, Also, the mulched grass will
biodegrade quickly to provide nutrients for
the lawn. Always mulch with your highest
engine (blade) speed as this wilf provide the
best recutling action of the blades,
° Avoid cutting your fawn when it iswet. Wet
grass tends to form Clumps and interferes
with the mulching action. The best time to
mow your lawn is the eady afternoon. At
this time the grass has dried and the newly
cut area will not be exposed to the direct
SUR.
° For best results, adjust the lawn mower
cutting height so that the lawn mower cuts
off only the top one4hird of the grass blades,
tf the lawn is overgrown it will be necessary
to raise the height of cut to reduce pushing
effort and to keep from overloading the
engine and leaving dumps of mulched -'
grass. For exlremely heavy mulching,
reduce your width of cut by overlapping
previously cut path and mow slowly,
° Certain types of grass and grass conditions
may require that an area be mulched a
second time to completely hide the
clippings° When doing a second cut, mow
across or perpendicular to the first cut path°
,, Change your cutting pattern from week to
week, Mow north to south one week then
change to east to west the next week. This
will help prevent matting and graining of the
lawn_
Max !/3
MA,.TE.A.O SO"EOU'E7 > .O OY "
F)LL IN DATES /_t__
ASYOUCOMPLETE .,'__.:_O_'.Y_._,,,_,_- _,
REGULAR SERVICE _Y_._..._q_Y£.'4'_,_ _£.._ SERVICE OATES
Check for Loose Fasteners I v' ) i ¢ I t. ..................... . , , ' ,,,,,I i ' '
Clean!Inspect Grass Catcher
(!f Equipped)
M CleanLawn Mower
(Power-Propelldd Mowers)
Clean Under Drive Cover
Check drive belVpulieys
E (Power-Prope!led Mowers)
R ChecitJSharpenlRepIaceB)ade
Lubrication Chart
Clean Battery/Recharge ................................ __
(Electric Start Mowers) _ 6,/'4
E Check Engine O!! Level _ ...........................
N ._ .......................................... vg _ ,. _............
G Ctear_,A ir Filler ................... _ .......,t ........
I Inspect Mulller V' .
N €)_ or ReplaceSpark Plug I_ ................
E Replace Air Filler Paper Cartridge 6/_
t ,, C;)_enga more often when eperafing under a heavy le_d or it) high ambfen_ tomperalures
2 - Service mere often when operating indirbt or dus_ c_dillons
3 ,, POp,lee b_ades more often when mew_ng in sandy sou
4., Ohezge 48 hours at arld of season,,
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not
cover items that have been subjected to
operator abuse or negligence, To receive
full value from the warranty, ope[ator must
maintain mower as instructed in this
manual
Some adjustments will need to be made
periodically to properly maintain your uniL
A!l adjustments in the Service and
Adjustments section o_ this manual should
be checked at least once each season.
. Once a year, replace the spark plug,
replace air filter element and check
blade for wear.. A new spark plug and
clean/new air filter element assures
proper air4uel mixture and helps your
engine ran better and last longer,
° Follow the maintenance schedule in this
manual.
BEFORE EACH USE
• Check engine oil level.
• Check for loose fasteners.
LUBRICATION
Keep unit we)I lubricated (See "LUBRICA-
TION CHART"),
..... J__ ",_._ 'r SERVICE D ..............
i/ t/ i/ =........._---,-+------t----_ ....
V # = i,
v'
v'
,j
LUBRICATION CHART
© oe,
adjuster (_) Engine
"" (_ Rear door
1_ Handle bracke_ hinge
mounting pin
(_ Spraylubricant
(_) Referto CUSTOMER RESPONSIBILITIES
"ENGINE" section.,
1MPORrANT: Do not oil or grease plastic
wheel bearings, Viscous lubricants will attract
dust and dirt that will shorten the tife of the self
lubricating bearings, If you feel they must be
lubricated, use only a d)y, powdered graphite
type lubricant sparingly,
10
oil
(9
Brake
spring
bracket
PRODUCT SPECIFICATIONS
MODEL NUMBER 917,377540
SERIAl.. NUMBER
DATE OF PURCHASE
HORSEPOWER: 6,5
DISPLACEMENT: tl .5 CU. tN_
GASOLINE CAPACITY/TYPE: 1_6QUARTS
UNLEADED REGULAR
OIL TYPE (API-SFiSG/SH): SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: 20 OZS
SPARK PLUG(GAP: _030") CHAMPION RJ19LM OR J19LM
V'ALVE CLEARANCE: INTAKE: 004 - .008
EXHAUST: .004 - .008
SOLID STATE IGNITION
AIR GAP: .0125 IN.
BLADE BOLT TORQUE: 35-40 FT. LBS.
The model and serial numbers will be found on a decal attached to the rear of the
lawn mower housing,Record both serial number and date of purchase in space
provided above.
LAWN MOWER
Always observe safety rules when performing
any maintenance.
TIRES
° Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause
tire damage.
BLADE CARE
For best results, mower blade must be kept
sharp. Replace bent or damaged blades,
TO REMOVE BLADE
,, Disconnect spark plug wire from spark plug
and place wire where it cannot come in
contact with spark plug.
,, Turn lawn mower on its side. Make sure air
filter and carburetor are up.
o Use a wood block between blade and
mower housing toprevent blade from
turning when removing blade bolt.
, Protect your hands with gloves and/or wrap
blade with heavy cloth.
° Remove blade bolt by turning counter-
clockwise. Use a 9/t6" box of open-end
wrench.
• Remove blade and attaching hardware
(bolt, lock washer and hardened washer).
NOTE: Remove the blade adapter and
check the key inside hub of blade adapter.
The key must be in good condition to work
properly. Replace adapter if damaged.
70 REPLACE BLADE
° Position the blade adapter on the engine
crankshaft. Be sure key in adapter and
crankshaft keyway are aligned.
, Position blade onthe blade adapter aligning
the two (2) holes in the blade wilh the raised
lugs on the adapter.
• Be sure the trailing edge of blade (opposite
sharp edge) is up toward the engine.
• Install the blade bolt with the lock washer
and hardened washer into blade adapter
and crankshaft.
° Use block of wood between blade and lawn
mower housing and tighten the blade bolt,
turning clockwise.
• The recommended tightening torque is 35-
40 ft. lbs.
IMPORTANT: Blade bolt is grade 8 heat
treated,
11
NOTE: We do not recommend sharpen-.
ing blade - but ifyou do, be sure the blade
is balanced.
TO SHARPEN BLADE
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause eventual damage to lawn mower or
engtne.
. The blade can be sharpened with a file or
on a grinding wheel. Do not attempt to
sharpen while on the mower.
• To check blade balance, drive a nail into a
beam or wall, Leave about one inch of the
straight nail exposed.. Place center hole of
blade over the head of the nail. If blade is
balanced, it should remain in a horizontal
position_ If either end of the blade moves
downward, sharpen the heavy end until the
blade is balanced,.
Blade Crank sha|t
adapter '"---....7_'--"" ""_ way
° Remove any trash or grass cuttings from
inside the dust cover, pinion and/or drive
wheel gear teeth..
,, Put wheels back in place,
,, If after cleaning, the drive wheels do not
turn freely, contact your nearest
authorized service center.
GEAR CASE
o To keep your drive system working
properly, the gear case and area around
the drive should be kept clean and free
of trash build-upo Clean under the drive
cover twice a season.
o The gear case is filled with lubricant to
the proper level at the factor'.,/, The only
time the lubricant needs attention is if
service has been performed on the gear
case.
• If lubricant is required, use only Texaco
Starpiex Premium I Grease, Part No.
750355° Do not substitute°
ENGINE
LUBRICATION
Use only high quality detergent oil rated with
API service classification SF,SG, or SH.
Select the oil's SAE viscosity grade accord-
ing to your expected operating temperature.
SAE VISCOSITY GRADES
Boll I \ " " I "\- shaft
Lock \ Trailing 13lade
washer Hardened edge adapter
washer
GRASS CATCHER
° The grass catcher may be hosed with
water, but must be dr.,/when used,
° Check your grass catcher often for damage
or deterioration. Through normal use it wil!
wear, Ifcatcher needs replacing, replace
only with a manufacturer approved
replacement catcher. Give the lawn mower
model number when ordering.
DRIVE WHEELS
Check fron! drive wheels each time before
you mow to be sure they move freely.
The wheels not turning freely means trash,
grass cuttings, etc, are in the drive wheel
area and must be cleaned to free drive
wheels.
If necessary to clean the drive wheels,
check both front wheels.
° Remove hubcaps, hairpin cotters and
washers.
° Remove wheels from wheel adjusters.
TEMPERATURE RANGE ANTICIPATED BEFORE NEXt OIL CHA_#GE
NOTE: Although mutU-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will
result in increased oil consump{bn when
used above 32°F. Check your engine oil
level more frequently to avoid possible
engine damage from running low on oil,
Change after the first 25 hours of operation at
least once a year if the lawn mower is not used
for 25 hours in one year_
Check the crankcase oil level before starting
the engine and after each five (5) hours of
continuous use. Tighten oil plug securely each
time you check the oil Level.
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to
drain oil, drain fuel tank by running engine
until fuel tank is empty.
° Disconnectspark plugwire from sparkplug
and placewire where itcannotcome in
12
contactwithsparkplug..
o Removeengineoilcap;layasideonadean
surface.
o Tiplawnmoweronitssideasshownand
drainoilintoasuitablecontainer.Rocklawn
mowerbackandforthtoremoveanyoil
trappedinsideofengine.
o Wipeoffanyspilledoilonlawnmowerand
onsideofengine.
* Fillenginewithoil.Fillonlytothe"FULL"
lineonthedipstick.DONOToverfill°
o Replaceengineoilcap.
° Reconnectsparkplugwire1osparkplug.
Container
AIR FILTER
Your engine will not run properly and may
be damaged by using a dirty air filter°
Replace the air filter every year, more
often if you mow in very dusty, dirty
conditions. Do not wash air filter°
TO CHANGE AIR FILTER
o Remove the air filter by turning clock-
wise to the stop and pull away from
collar.
° Remove filter from inside of cover°
° Clean the inside of the cover and the
collar to remove any dirt accumulation.
• Insert new filter into cover.
- Put air filter cover and filter into collar
aligning the tab with the slot.
- Push in on cover and turn counterclock-
wise to tighten,
Collar
MUFFLER
Inspect and replace corroded muflfer as it
could create a fire hazard and/or damage.
SPARK PLUG
Change your spark plug each year to make
your engine start easier and run better, Set
spark plug gap at ,030 inch.
CLEANING
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean the underside of your mower after
each use.
CAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contact with the spark
plug.
• Turn lawn mower on its side. Make sure air
filter and carburetor are uF Clean the
underside of your lawn mower by scraping
to remove build-up of grass and trash,
• Clean engine often to keep trash from
accumulating, A clogged engine runs hotter
and shortens engine life,
• Keep finished surfaces and wheels lree of
all gasoline, oil,etc.
o We do not recommend using a garden .'
hose to clean lawn mower unless the
electrical system, mu{fler, air'filter and
carburetor are covered to keep water out.
Water in engine can result,in shortened
engine life,.
CLEAN UNDER DRIVE COVER
Clean under drive cover at least twice a
season. Scrape underside of cover with putty
knife or similar tool to remove any buitd-up of
trash or grass on underside of drive cover-
/
Slot
Air Filter
Clip_\,,
Tab
_'fum
/_ Turn Rern°ve
Air Filter
Cover
tco
Counter-
Clockwise to
"Rghten
13
CAUTION: BEFORE PERFORMING
ANY SERVICEOR ADJUSTMENTS:
• Releasecontrolbar_
• Make sure the blade and all moving
parts have completely stopped.
o Disconnect spark plug wire from spark
plug and place where it cannot come
in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT" in the
Operation section of this manual
REAR DEFLECTOR
The rear deflector, attached between the rear
wheels of your lawn mower, is provided to
minimize the possibility that objects will be
thrown out the rear of the lawn mower into the
operator's mowing position. Ifthe rear
deflector becomes damaged, itshould be
replaced.
TO REMOVE/REPLACE DRIVE BELT
. Remove drive cover, Remove bell by
pushing down on gear case pulley and roll
belt off.
. Turn lawn mower on its side with carburetor
and fuel cap up.
° Remove blade.
o Remove debris shield
o Remove belt from engine pulley on
crankshaft,
o Install new belt by reversing above steps
° Always use factor,,: approved belt to assure
fit and long life.
Drive
cover
Belt
Push
down
TO ADJUST HANDLE
Your lawn mower handle can be raised or
lowered for your mowing comfort. Four (4)
positions are available: high, medium high,
medium low and lowo Handles are shipped
mounted in the medium low position.
• To change from medium low to medium
high position, the upper and lower handle
sections will have to be turned over.
. Remove cable clips.
• Remove the controls and operator presence
control bar from the upper handle.
o Remove the starter rope guide from the
lower handle,
° Remove hairpin cotter&
• Disconnect the lower handle from the
handle brackets.
o Turn the handle over and reassemble the
hairpin cotters that have been removed,
° Reassemble the starter rope guide,
• Reassemble the controls and the operator
presence control bar to the upper handle,
CAUTION" The operator presence
control bar must pivot freely to permit
blade brake engagement when control
bar is released° Do not over tighten the
fasteners holding the controls to the upper
handle.
o To change from medium low to high
position only the upper handle section wily
have to be turned over.
o To change from medium low to low position,
only the lower handle section will have to be
turned over.
Shipping position
Medium low
High Low
Lower handle
Hairpin clip _'/ .andl: _\
bracket
14