Craftsman 917377531 Owner’s Manual

Owner's Manual
®
6.0 HORSEPOWER 22" REAR DISCHARGE
POWER PROPELLED ROTARY LAWN MOWER
Model No.
917.377531
Assembly Operation
Maintenance
, Espafioi , Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions before operating this equipment
Sears, Roebuck and Co., Hoffrnan Estates, IL 60179
Warranty 2 Product Specifications 11
Safety Rules 2 Service and Adjustments 14 Assembly 4 Storage 15
Operation 6 Troubleshooting 16 Maintenance Schedule 10 Repair Parts 35
Maintenance 10 Parts Ordering Back Cover
.. i ,
LIMITED "TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship. If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase. This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crank-
shafts and the failure to maintain the equipment according to the instructions con-
tained in the owner's manual°
Warranty service is available by returning the Craftsman power mower to the nearest Sears Service Center/Department in the United States. This warranty applies only while
this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state_
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
'TRAINING; o Read this operatdr's manual carefully
Become familiar with the controls and know how to operate your mower prop-
erly. Learn how to quickly stop mower,
o Do not allow children to use your
mower. Never allow adults to use mower without proper instructions.
o Keep the area of operation clear of all
persons, especially small children and pets.
,, Use mower only as the manufacturer
intended and as described in this man-
ual,
,, Do not operate mower if it has been
dropped or damaged in any manner. Always have damage repaired before
using your mower.
° Do not use accessory attachments that
are not recommeoded by the manufac-
turer_Use of such attachments may be
hazardous.
o The blade turns when the engine is
running°
PREPARATION: . Always thoroughly check the area to be
mowed and clear it of all stones, sticks,
wires, bones, and other foreign objects. These objects will be thrown by the
blade and can cause severe injury.
Always wear safety glasses or eye shields when starting and while using
your mower.
Dress properly, Do not operate mower when barefoot or wearing open san-
dals, Wear only solid shoes with good
traction when mowing,
o Check fuel tank before starting engine.
Do not fill gas tank indoors, when the
"3
hot. Allow the engine to cool for several minutes before filling the gas tank.
Clean off any spilled gasoline before starting the engine.
° Always make wheel height adjustmenis
before starting your mower. Never attempt to do this while the engine is
running.
o Mow only in daylight or good artificial
lighL
OPERATION:
Keep your eyes and mind on your mower and the area being cut. Do not
let other interests distract you.
o Do not mow wet or slippery grass.
Never run while operating your mower.
Always be sure of your footing -- keep a firm hold on the handles and walk_
Do not put hands or feet near or under rotating parts. Keep clear of the dis-
charge opening at all time&
o Always stop the engine whenever you
leave or are not using your mower, or before crossing driveways, walks, roads,
and any gravel--covered areas.
° Never direct discharge of material
toward bystanders nor allow anyone near the mower while you are Qperat=ng iL
Before cleaning, inspecting, or repairing
your mower, stop the engine and make
absolutely sure the blade and all moving parts have stopped_ ]hen disconnect
the spark plug wire and keep it away from the spark plug to prevent acciden-
tal starting.
o Do not continue to run your mower if
you hit a foreign object° Follow the pro- cedure outlined above, then repair any
damage before restarting and operating you mower.
Do not change the governor settings or overspeed the engine, Engine damage
or personal injury may result,
Do not operate your mower if it vibrates abnormally, Excessive vibration is an in-
dication of damage; stop the engine, safely check for the cause of vibration
and repair as required.
o Do not run the engine indoors, Exhaust
fumes are dangerou&
Never cut grass by pulling the mower towards you, Mow across the face of
slopes, never up and down or you might lose your footing. Do not mow ex- cessively steep slope& Use caution
when operating the mower on uneven terrain or when changing directions -- maintain good footing
Never operate your mower without prop- er guards, plates, grass catcher or other
safety devices in place_
MAINTENANCE AND STORAGE:
o Check the blade and the engine mount-
ing bolts often to be sure they are tight- ened properly.
o Check all bolts, nuts and screws at fie-
quent intervals for proper tightness to be sure mower is in safe working condition.
° Keep all safety devices in place and
working.
, To reduce fire hazard, keep the engine
free of grass, leaves,or excessive
grease and oil
o Check grass catcher often for deteriora-
tion and wear and replace worn bags.
Use only replacemeqt bags that are rec- ommended by and comply with specifi- cations of the manufacturer of your
mower.
" Always keep a sharp' blade on your
mower.
° Allow engine to cool before storing in
any enclosure.
Never store mower with fuel in the tank inside a building where fumes may
reach an open flame or an ignilion
source such as a hot water heater, space heater, clothes dryer, etc.
CAUTION: Always disconnect spark plug wire and place wire where it can-
not contact spark plug in order to pre- vent accidental starting when setting
up, transporting, adjusting or making
repairs. WARNING The engine exhaust from this product
contains chemicals known to the State of California to cause cancer, birth
defects, or other reproductive harm.
These accessories were available when this lawn mower was produced. They are also
available at most Sears retail outlets and service centers. Most Sears stores can also order repair parts for you, when you provide the model number of your lawn mower. Some
of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
£
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
_( SIDE DISCHARGE
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS I
BLADES
BLADE ADAPTERS
Read these instructibns and this manual in its entirety before you attempt to assemble
or operate your new lawn mower. Your new lawn mower has been assembled at the
factory with the exception of those parts left
unassembled for shipping purposes. All parls such as nuts, washers, bolts, etc.,
necessary to complete the assembly have been placed in the parts bag, To ensure
safe and proper operation of your lawn
mower, all parts and hardware you assem-
ble must be tightened securely. Use the correct tools as necessary to ensure proper tightnes&
TO REMOVE LAWN MOWER FROM
CARTON
Remove loose parts included with mower.
Cut down two end comets of carton and lay end panel down flat.
Remove all packing materials except padding between upper and lower handle
MULOHER KITS
""_-i t GRASS CATCHERS
FOR
LAWN MOWERS
i
AIR FILTERS
/ WHEELS ENGINE OIL
STABILIZER .....
GAS CANS
SPARK PLUGS
and padding holding operator presence control bar to upper handle.
Roll lawn mower out of carton and check carton thoroughly for additional loose
parts.
HOW TO SET UP YOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handles carefully so as not to pinch or damage control cables.
. Raise handles until lower handle section
locks into place in mowing position.
Remove protective padding, raise upper handle section into place on lower handle
and tighten both handle knobs.
. Remove handle padding holding operator
presence control bar to upper handle.
Your lawn mower handle can be adjusted
for your mowing comfort. Refer to "Adjust
Handle" in the Service and Adjustment
section of this manual,
NOTE: For shipping purposes, the rear
wheels on your lawn mower are not
adjusted to the same positlon as the front wheels. Before operating 'mower adjust all wheels to the same cutting
height position.
Operator presence control bar
Uppi
Lift up
Mowing position
Lower handle
TO INSTALL ATTACHMENTS
Your lawn mower was sl_ipped ready to be used as a mulcher To convert to bagging
or discharging:
o Open rear door and remove mulcher
plug. Store mulcher plug in a safe place,
o You can now install catcher or optional
clipping deflector,
o To return to mulching operation, install
mulcher plug into discharge opening of mower. Be sure all tabs are seated prop°
erly.
Mulcher pluc
CAUTION: Do not run your lawn mower without mulcher plug in place or
approved clipping deflector or grass
catcher in place, Never attempt to op-
erate the lawn mower with the rear door removed or propped open,
5
KNOWYOURLAWNMOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself
with the location of various controls and adjustments. Save this manual for future refer- ence.
These symbols may appear on your lawn mower or in literature supplied with the prod- uct. Learn and understand there meaning.
_AUTION ENGINE ENGINE FAST SLOW CHOKE FUEL Oil. DANGER, NEEP HA
OFtWANNING ON OFF ANO FEETAWA
Engine zone control cable
Starter handle
i
, i iii , ,i i I I II i_,,._._
bar
Drive contrei lever
Handle knob
Grass
Mulcher plug
Engine oil cap w/dipstick
Housing
Gasoline cal
Primt Wheel adi'uster
(on each wheel)
i ,i ,i ii ,,,i iii i i
MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk.-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Commis-
,s!on. The blade turns when the engine is running. ........
Operator presence control:bar - must be Starter handle - used for starting the en- held down to the handle to start the engine, gine
Release to step the engine. Primer - pumps additional fuel from the car-
buretor to the cylinder for use when starting a cold engine.
Drive control lever - used to engage
power-propelled forward motion of lawn mower.
Mulcher plug - must be removed to convert to bagging or discharging operation.
'Theoperationofanylawnmowercan resultinforeignobjectsthrownintothe
eyes,whichcanresultin severeeyedam-
Lower Wheel.s for High Cut /
age. Alwayswearsafetyglassesor eye shieldswhileoperatingyourlawnmower
orperforminganyadjustmentsor repairs. Werecommenda widevisionsafetymask
overthespectaclesorstandardsafety glasses.
HOW TO USEYOUR LAWN MOWER
CAUTION: Do not run your lawn mower without mulcher plate in place
and door closed or without an approved clipping deflector or grasscatcher in place. Never attempt to operate the
lawn mower with the rear door removed or propped open.
ENGINE SPEED
The engine speed was set at the factory for optimum performance. Speed is not adjustable.
ENGINE ZONE CONTROL
CAUTION: Federal regulations require open.
Raise Wheels for Low Cut TO ATTACH GRASS CATCHER
Close the flip lid. Flip lid must be closed while operating lawn mower.
Lift the rear door on the mower housing
and place the grass catcher frame onto
the formed tabs on the rear door hinge brackeL
o The grass catcher is secured to the lawn
mower housing when the rear door is lowered onto the grass catcher frame.
CAUTION: Do not run your lawn
mower without clipping deflector or approved grass catcher in place. Never
attempt to operate the lawn mower with the rear door removed or propped
Plate Tab
ver'_ _ ";"
an engine control to be installed on this Hinge lawn mower in order to minimize the
risk of blade contact injury. Do not un-
der any circumstances attempt t_ de- feat the function of the operator control.
The blade turns when the engine is run- ning.
Your lawn mower is equipped with an operator presence control bar which Formed
requires the operator to be positioned tabs
behind the lawn mower handle to start
and operate the lawn mower,
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower wheels for high cut.
o Adjust cutting height to suit your require-
ments. Medium position is best for most lawns.
° To change cutting height, squeeze
adjuster lever towardwheel° Move wheel up or down to suit your requirements., Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-position adjusters (if so
equipped) allow lever to be positioned
between the plate tabs.
TO EMPTY GRASS CATCHER o To remove grass catcher, release opera-
tor presence control bar to stop engine.
o Lift up rear door and remove the grass
catcher by the handle.
Do not drag the bag when emptying; it will cause unnecessary wear.
Rear door
7
DRIVECONTROL
o Self-propellingiscontrolledby holding
theoperatorpresencecontrolbardown tothehandleand_ipushingthedrivecon-
trol leverforwarduntilit clicks;then
releasethelever°
Forwardmotionwill stopwhentheoper-
ator presence control bar is released. To stop forward motion without stopping
engine, release the operator presence control bar slightly until the drive control
disengages. Hold operator presence control bar down to handle to continue
mowing without self-propelling.
'To keep drive control engaged when turning corners, push down' on handle and lift front wheels off ground while
turning lawn mower.
Operator presence control bar
Drive
"_ trol
To engage drive Drive control Control desengaged
BEFORE STARTING ENGINE
OIL Your lawn mower is shipped without oil in
the engine.
Be sure mower is level and area around
oil fill is clean.
Remove engine oil cap w/dipstick and fill to the full line on the dipstick.
o Use 20 oz& of oil. For type and grade of
oil to use, see "ENGINE" in Maintenance section of this manual.
o Pour oil slowly. Do not over fill
Check oil level before each use. Add oi! if
needed. Fill to full line on dipstick.
o To read proper level, tighten engine oil
cap each time°
Reinstall engine oil cap and tighten,
- Change the oil after every 25 hours of operation or each season_ You may need
to change the oil more often under dusty,
dirty conditions.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87
octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel fresh-
hess,
IMPORTANT: When operating in tempera- tures below 32°F'(0°C), use fresh, clean win-
ter grade gasoline to help insure good cold weather starting°
WARNING: Experience indicates that alco-
hol blended fuels (called gasohol or using
ethanol or methanol) can attract moisture which leads to separation and formation of
acids during storage. Acidic gas can dam- age the fuel system of an engine while in
storage. To avoid engine problems, the fuel system should be emptied before storage of
30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructions for
additional information, Never use engine or carburetor cleaner products in the fuel tank or permadent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame. Gasoline filler cap Engine oll cap
TO START ENGINE . To start a cold engine, push primer three
(3) times before trying to start. Use a firm push. This step is not usually necessary when starting an engine which has
already run for a few minutes.
Hold operator presence control bar down to the handle and pull starter handle
quickly. Do not allow starter rope to snap back
To stop engine, release operator pres- ence control bar.
NOTE: In cooler weather it may be necessary to repeat priming step& In
warmer weather over prim!rig may
cause flooding and engine will not start. If you do flood engine, wait a few min-
utes before attempting to start and do not repeat priming steps.
MOWING TIPS
o Under certain conditions, such as very tall
grass, it may be necessary to raise the height of cut to reduce pushing effort and
to keep from overloading the engine and leaving clumps of grass clippings.
o For extremely heavy cutting, reduce the
width of cut and raise the rear of the lawn mower housing one (1) wheel adjuster
setting higher than the front for better dis* charge of gras&
o When using a rear discharge lawn mower
in moist, heavy grass, clumps of cut grass may not enter the grass catcher_
Reduce ground speed (pushing speed) and/or run the lawn mower over the area
a second time.
If a trail of grass clippings is left on the right side of a rear discharge lawn mower,
mow in a clockwise direction with a small overlap to collect the clippings on the next
pass.
Keep top of engine around starter clear
and clean of grass clippings and chaff, This will help engine air flow and extend engine life.
Pores in cloth grass catchers can become filled with dirt and dust with use
and catchers will collect less grass. To prevent this, regularly hose catchers off
with water and let dry before using.
Max 1/3
MULCHING MOWING TIPS IMPORTANT: Forbest performance, keep
mower housing free of built-up grass and trash. See "Cleaning" in Maintenance sec-
tion of this manual.
The special mulching blade will recur the grass clippings many times and reduce them in size so that as they fall onto the
lawn they will disperse into the grass and not be noticed. Also, the mulched grass
will biodegrade quickly to provide nutri- ents for the lawn. Always mulch with your
highest engine (blade) speed as this will provide the best recutting action of the
blades
o Avoid cutting your lawn when it is wet
Wet grass tends to form clumps and in. tefferes with the mulching action. The
best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be
exposed to the direct sun.
For best results, adjust the lawn mower cutting height so that the lawn mower
cuts off only the top one-third of the grass blades_ If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from
overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut by overlapping previously cut path and
mow slowly.
, Certain types of grass and grass condi-
tions may require that an area be mulched a second time to completely
hide the clippings. When doing a second cut, mow across or perpendicular to the
first cut path.
° Change your cutting pattern from week to
week, Mow north to South one week then change to east to west the next week.
This will helLbprevent matting and grain-
ing of the lawn.
MA,NTENANCESCHEDULE
FJLLINDATES _._j _/_'_0_._<:_ AS YOU COMPLETE ./___:k_
REGU S WCE /
,n
Check for Loose Fasteners f/ J_ Clean/Inspect Grass Catcher
:IfEquipped) , _ _/' _'
M Clean Lawn Mower ___, _/' f/
O Clean Under Drive Cover(Power-Pr oiled Mowers)
Check drive belt/pulleys
Power-PropeUedMowers) 6/
i ChecldSharperu'ReplaceBlade _4 3
Lubrication Chad 6/ $,/
Clean Battery/Recharcje
Electric Start Mowers I ...... _,/ V't4
E Check Engine Oil Level
N ChaneqeE_ _"1,2
G ! clean Air Filter .............
J ! Inspect Muffler 6/
N clean or Replace Spark Plug _'
Replace Atr Filter Paper Cartridge 6/2
Change more ellen w'hd_ eperallng under a heavy load or In high arnbiDnl Iornporaluros
a -,Service more ellen when operattn a In dirty ot dusty conditions 3 _Replace blades more ellen when mowing in sandy ,_oll
4 - Charg8 48 hours al end of sea,on
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not
cover items that have been subjected to operator abuse or negligence, "fb receive full value from the warranty, operator must maintain mower as instructed in this man- ual.
Some adjustments will need to be made periodically to properly maintain your unit,
All adjustments in the Service and Adjustments section of this manual should
be checked at least once each season_ = Once a year, replace the spark plug,
replace air filter element and check blade for wear. A new spark plug and
clean/new air filter element assures proper air.-fuel mixture and helps your
engine run better and last longer.
= Follow the maintenance schedule in this
manual.
BEFORE EACH USE
Check engine oil level. o Check for loose fastener&
LUBRICATION Keep unit well lubricated (See "L.UBRICA-
TION CHAR]").
(_ Handle (_ Rear door
ing pin hinge
Spray lubricant
(_) Refer to Maintenance "Engine" section.
IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous lubricants wilt at-
tract dust and dirt that will shorten the life of the self lubricating bearing& If you feel they
must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly,
-in
_"ZS ERVICE DATES ......
LUBRICATION CHART
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PRODUCT SPECIFICATIONS
MODEL NUMBER 917.377531 SERIAL NUMBER
DATE OF PURCHASE HORSEPOWER: 60
DISPLACEMENT: 11,5 CU. IN. GASOLINE CAPACITY/TYPE: 1.6 QUARTS
UNLEADED REGULAR
OILTYPE (API-SF/SG/SH): SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: 20 OZS,
SPARK PLUG (GAP: .030") CHAMPION RJ19LM OR J19LM VALVE CLEARANCE: INTAKE: ,005"
EXHAUST: .007"
SOLID STATE IGNITION
AIR GAP: .010 IN.
BLADE BOLT TORQUE: 35-40 FT. LBS.
. The model and serial numbers will be found on a decal attached to the rear of the
lawn mower housing.Record both serial number and date of purchase in space pro- vided above.
LAWN MOWER Always observe safety rules when pedorm-
ing any maintenance.
TIRES
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber,
o Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
BLADE CARE For best results, mower blade must be kept sharp. Replace bent or damaged blades.
TO REMOVE BLADE o Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with spark plug.
Turn lawn mower on its side. Make sure
air filter and carburetor are up.
. Use a wood block between blade and
mower housing to prevent blade from
turning when removing blade bolt.
° Protect your hands with gloves and/or
wrap blade with heavy cloth,
Remove blade bolt by turning counter-
clockwise. Use a 9/16" box or open-end wrench,
Remove blade and attaching hardware (bolt, lock washer and hardened washer).
NOTE: Remove the blade adapter and check the key inside hub of blade adapter The key must be in good condition to work properly. Replace adapter if damage&
TO REPLACE BLADE ° Position the blade adapter on the engine
crankshafL Be sure key in adapter and crankshaft keyway are aligned.
Position blade on the blade adapter align- ing the two (2) holes in the blade with the
raised lugs on the adapter.
Be sure the trailing edge of blade (oppo- site sharp edge) is up toward the engine.
Install the blade bolt with the lock washer and hardened washer into blade adapter
and crankshaft.
Use block of wood between blade and lawn mower housing and tighten the
blade bolt, turning clockwise.
The recommended tightening torque is 35*40 ft. Ibs.
IMPORTANT: Blade bolt is grade 8 heat
treated.
11
NOTE: We do not recommendsharp- ening blade - but if you do, be sure the
blade isbalanced.
TO SHARPEN BLADE
Care should be taken to keep the blade balanced. An unbalanced blade will
cause eventual damage to lawn mower
or engine.
The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, drive a nail into a beam or wall. Leave about one inch of
the straight nail exposed. P!ace center hole of blade over the head of the nail. If
blade is balanced, it should remain in a horizontal position. If either end of the
blade moves downward, sharpen the heavy end until the blade is balanced
Blade Crank
adapter _.... _. _ shaft key-
o Remove any trash or grass cuttings
from inside the dust cover, pinion and/or ddve wheel gear teeth.
Put wheels back in place. ° If after cleaning, the drive wheels do not
turn freely, contact your nearest autho-
rized service center.
GEAR CASE ° To keep your drive system working
properly, the gear case and area around the drive should be kept clean and free
of trash build-up. Clean under the drive cover twice a season.
- The gear case is filled with lubricant to the proper level at the factory The only
time the lubricant needs attention is if service has been performed on the gear
case.
. If lubricant is required, use only Texaco
Starplex Premium 1 Grease, Part No.
750355. Do not substitute
ENGINE LUBRICATION
Use only high quality detergent oil rated
with APiservice classification SF,SG, or SHo Select the oil's SAE viscosity grade according to your expected operating
temperature.
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Lock _ Trallln, _Blade shaft
washer Hardened edge adapter
washer
GRASS CATCHER
The grass catcher may be hosed with water, but must be dry when used.
o Check your grass catcher often for dam-
age or deterioration. Through normal use it will wear. If catcher needs replacing,
replace only with a manufacturer ap-
proved replacement catcher. Give the lawn mower model number when order-
ing.
DRIVE WHEELS Check front drive wheels each time before you mow to be sure they move freely.
The wheels not turning freely means trash, grass cuttings, etc. are in the drive wheel
area and must be cleaned to free drive wheels.
If necessary to clean the drive wheels,
check both front wheels.
Remove hubcaps, hairpin cotters and washers.
Remove wheels from wheel adjusters.
._..____SAE VIS CFJSFrY GRADES
F'_EM-_'p_U_E p_QE ANTIClP^TEODEFOR__X_ O_LC_A_Cg "
NOTE: Although multi-viscosity oils (5W30, IOW30 etc.) improve starting in
cold weather these multi-viscosity oils
w II result in increased oil consumption when used above 32°1. Check your
engine oil level more frequently to avoid posstble engine damage from running
low on oil. Change after the first 25 hours of operation
at least once a year if the lawn mower is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil plug securely
each time you check the oil level•
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to drain oil, drain fue/tank by running engine until fuel tank is empty. = Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with spark plug,
Z
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Remove engine oil cap; lay aside on a clean surface.
° Tip lawn mower on its side as shown and
drain oil into a suitable container. Rock lawn mower back and forth to remove
any oil trapped inside of engine
o Wipe off any spilled oil on lawn mower
and on side of engine.
Fill engine with oil, Fill only to the "FULL" line on the dipstick, DO NOT overfill.
Replace engine oil cap.
o Reconnect spark plug wire to spark plug.
AIR FILTER Your engine will not run properly and may
be damaged by using a dirty air filter.
Replace the air filter every year, more often
if you mow in very dusty, dirty conditions. Do not wash air filter.
'TO CHANGE AIR FILTER
Loosen screw and tilt cover to remove,
Carefully remove cartridge. o Clean by gently tapping on a flat sur-
face, If very dirty, replace cartridge,
CAUTION: Petroleum solvents, such
as kerosene, are not to be used to clean cartridge. They may cause dete- rioration of the cartridge. Do not oil car-
tridge. Do not use pressurized air to clean or dry cartridge.
Back
MUFFLER Inspect and replace corroded muffler as it
could create a fire hazard and/or damage, SPARK PLUG
Change your spark plug each year to make your engine start easier and run better. Set
spark plug gap at .030 inch. CLEANING
IMPORTANT: For best performance, keep mower housing free of built-up grass and
trash, Clean the underside of your mower after each use.
CAUTION: Disconnect spark plug wire from spark plug and place wire where it
cannot come in contact with the spark
plug,
o Turn lawn mower on its side,, Make sure
air filter and carburetor are up. Clean the underside of your lawn mower by scrap-
ing to remove:build-up of grass and trash.
Clean engine often to keep trash from accumulating. A clogged engine runs
hotter and shortens engine life,
Keep linished surfaces and wheels free of all gasoline, oil,etc.
o We do not recommend using a garde n
hose to clean lawn mower unless the electrical system, muffler, air filter and
carburetor are covered to keep water out Water in engine can result in shortened
engine life.
CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a
season. Scrape underside of cover with putty knife or similar tool to remove any
build-up of trash or grass on underside of drive cover.
Cartridge
Cover tabs
Slots
Cover
13
i,
CAUTION: BEFORE PERFORMING Remove the starter rope guide from the ANY SERVICE OR ADJUSTMENTS: lower handle,
° Release control bar,
Make sure the blade and all moving parts have completely stopped.
Disconnect spark plug wire from spark
plug and place where it cannot come in contact with plug.
LAWN MOWER TO ADJUST CUTTING HEIGHT See "TO ADJUST CUTTING HEIGHT" in the Operation section of this manual.
REAR DEFLECTOR The rear deflector, attached between the
rear wheels of your lawn mower, is provided to minimize the possibility that objects will
be thrown out the rear of the lawn mower into the operator's mowing position. If the rear deflector becomes damaged, it should be replaced.
TO REMOVE/REPLACE DRIVE BELT . Remove drive cover. Remove belt by
pushing down on gear case pulley and roll belt off,
Tum lawn mower on its side with carbure-
tor and fuel cap up..
Remove blade. ° Remove debris shield.
Remove belt from engine pulley on crank-
shaft,
o install new belt by reversing above steps.
Always use factory approved belt to
assure fit and long life.
Drive
cover
Belt
Push
down
TO ADJUST HANDLE
Your lawn mower handle can be raised or lowered for your mowing comfort, Four (4) positions are available: high, medium high,
medium low and Iow. Handles are shipped mounted in the medium low position,
° To change from medium low to medium
high position, the upper and lower handle
sections will have to be turned over.
Remove cable clips.
Remove the controls and operator pres- ence control bar from the upper handle.
Remove hairpin cotters.
Disconnect the lower handle from the
handle brackets°
Turn the handl.e over and reassemble the hairpin cotters that have been removed°
Reassemble the starter rope guide.
Reassemble the controls and the opera- tor presence control bar to the upper han-
dle.
CAUTION: The operator presence control bar must pivot freely to permit
blade brake engagement when control bar is released. Do not over tighten
the fasteners holding the controls to tile
upper handle.
To change from medium low to high posi- tion only the upper handle section will
have to be turned over.
To change from medium low to low posi., tion, only the lower handle section will
have to be turned over.
Shipping position
Medium tow
Medium high
High
Lower handle
Low
/.tJ
Squeeze to _,
Hairpin cllp _SHandle
,,i A
bracket
Immediatelyprepareyourlawnmowerfor
storageattheendoftheseasonorifthe unitwillnotbeusedfor30 daysor more.
LAWN MOWER
When lawn mower is to be stored for a peri- od of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean,
dry area. o Clean entire lawn mower (See "CLEAN-
ING" in the Maintenance section of this manual).
Lubricate as shown in the Maintenance section of this manual.
o Be sure that all nuts, bolts, screws, and
pins are securely fastened. Inspect moving parts for damage, breakage and
wear. Replace if necessary.
Touch up all rusted or chipped paint sur- faces; sand lightly before painting.
HANDLE
You can fold your lawn mower handle for storage. o Squeeze the bottom ends of the lower
handle toward each other until the lower handle clears the handle bracketi!hen
move handle forward_
o Loosen upper handle mounting bolts
enough to allow upper handle to be fold- ed back.
IMPORTANT; When folding the handle for storage or transportation, be sure to fold the
handle as shown or you amy damage the
control cables. o When setting up your handle from the
storage position, the lower handle will automatically lock into the mowing posi-
tion_
d,e,
Operator presence control bar
Fold forward for storage
Lower Mowing
handle position
ENGINE FUEL SYSTEM
IMPORTANT; tt is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose or tank during storage.
Also, experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture
which leads to separation and formation of acids during storage. Acidic gas can dam- age the fuel system of an engine while in storage.
o Drain the fuel tank. , Start the engine and let it nJn until the fuel
lines and carburetor are empty,
o Never use engine or carburetor cleaner
products in the fuel tank or permanent damage may occur:
o Use fresh fuel next season.
Upper handle
Fold back- ward
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation
of fuel gum deposits during storage,, Add stabilizer to gasoline in fuel tank or
storage container'. Always follow the mix ratio found on stabilizer container_
Run engine at least 10 minutes after adding stabilizer to allow the stabilizer
to reach the carburetor. Do not drain the gas tank and carburetor if using fuel
stabilizer.
15
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