Owner's Manual
[RRFTSMRN°
5.0 HORSEPOWER
22" REAR, DISCHARGE
ROTARY LAWN MOWER
Model No.
917.377522
• Safety
• Assembly
•_ Operation
° Maintenance
• Espafiol
, Repair Parts
CAUTION:
Read and follow all:
Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Warranty 2 Product Specifications 11
Safety Rules _.. 2 Service and Adjustments t4
Assembiy .... 4 Storage 16
Operation 6 Troubleshooting 17
Maintenance Schedule 10 Repair Paris 37
Maintenance 10 Parts Ordering Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions In the
owner's manual, Sears wiil repair free of charge any defect in material or workmanship.
If this Craftsman Lawn Mower ts used for commercial or rental purposes, this warranty
applies for only g0 days from the date of purchase,
This Warranty does not cover:
• Expendable Items which become worn during normal use, such as rotary' mower
blades, blade adapters, belts, air cleaners and spark plug.
- Repairs necessary because of operator abuse or negligence, including bent crank-
shafts and the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Warranty service is avai}able by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only while
this product is in use in the Un!ted States.
This Warranty gives you specific legal rights, and you may also have other rights whtch
vary from state to state.
SEARS, ROEBUCKAND CO., D/817 WA_ HOFF'MAN ESTATES, ILLINOIS 60179
Safety standard's "requite operator
presence controls to mimimize the risk of
injury. Your unit is equipped with such
controls. DO not attempt to defeat the
function of the operator presence controls
under any circumstances.
TRAINING:
• Read this operator's manual carefully.
Become familiar with the controls and
know how to operate your mower
properly. Learn how to quickly stop
mower.
- Do not allow children to use your mower.
Never allow adults to use mower without
proper instructions,
° Keep the area of operation clear of all
persons, especially small children and
pets.
• Use mower only as the manufacturer
intended and as described in this manual.
° Do not operate mower if ft has been
dropped or damaged in any manner.
Always have damage repaired before
using your mower.
° Do not use accessc_ry attachments that
are not recomrn_€led by the manufac-
turer. Use of such attachments may be
hazardous.
• The blade turns when the engine is
running,
PREPARATION;
• Alway_ thoroughly check the area to be
mowed and clear it of all stones, sticks,
wires, bones, and other foreign objects.
These objects will be thrown by the blade
and can cause severe injury.
° Always wear safety glasses or eye
shields when starting and while using
your mower.
o Dressproperly.Donotoperatemower
whenbarefootorWearingopensandals.
Wearonlysolidshoeswithgoodtraction
whenmowing.
• Checkfueltankbeforestartingengine.
Donotfillgastankindoors,whenthe
engineisrunningorwhentheengineis
hot.AllowtheenginetOcoolforseveral
minutesbeforefillingthegastank,Clean
offanyspiltedgasolinebeforestartingthe
engine.
° Alwaysmakewheelheightadjustments
beforestartingyourmower,Never
attempttodothiswhiletheengineis
running.
• Mowonlyindaylightorgoodartificial
light.
OPERATION:
• Keepyoureyesandmindonyourmower
andtheareabeingcut.Donottetother
interestsdistractyou,
• Donotmowwetorslipperygrass.Never
runwhileoperatingyourmower.Always
besureofyourfooting- keepafirmhold
onthehandlesandWalk.
° Donotputhandsorfeetnearorunder
rotatingparts.Keepclearofthedischarge
openingatalltimes,
, Alwaysstoptheenginewheneveryou
leaveorarenotusingyourmower,or
beforecrossingdriveways,Walks, roads,
and any graver-covered areas,
• Never direct discharge of material toward
bystanders nor allow anyone near the
mower while you are operating it.
• Before cleaning, Inspecting, or repairing
your mower, stop the engine and make
absolutely sure the blade and all moving
parts have stopped. Then disconnect the
spark plug Wire and .k_.!!; away from the
spark plug to prevent accidental starting.
• Do not continue to run your mower if you
hit a foreign object. Follow the procedure
outlined above, then repair any damage
before restarting and 0pera!ing your
mower.
° Do not change the governor settings or
overspeed the er_gine. Engine damage or
personal injury may resu{t,
• Do not operate y0ui mower if it vibrates
abnormally. Excessive v]bration is an
indication of damage; stop the engine,
safely check for the cause of vibration
and repair as required.
= DO not run the engine indoors. Exhaust
fumes are dangerous,
- Never cut grass by pulling the mower
towards you. Mow across the face of
slopes, never up and down or you might
lose your footing. Do not mow exces-
sively steep slopes. Use caution when
operating the mower on uneven terrain
or when changing directions - maintain
good footing.
• Never operate your mower without
proper guards, plates, grass catcher or
other safety devices tn place.
MAINTENANCE AND STORAGE:
• Check the blade and the engine mount-
ing bolts often to be sure they are
tightened properly.
• Check all bolts, nuts and screws at
frequent intervals for proper tightness to
be sure mower is in safe working
condition.
• Keep all saiety devices in place and
working.
• To reduce fire hazard, keep the engine
free of grass, leaves or excessive grease
and oil.
° Check grass catcher often for deteriora-
tion and wear and replace worn bags.
Use only replacement bags that are
recommended by and comply with
specifications of the manufacturer of your
mower;
• Always keep a sharp blade on your
mower.
• Allow engine to coot before storing in any
enclosure.
° Never store mower with fuel in the tank
inside a building where fumes may reach
an open flame or an Ignition source such
as a hot water heater, space heater,
clothes dryer, etc.
•.CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
WARNING
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects, or
other reproductive harm.
whenthislawn mower was produced, They are also
available at nlost Sears retail outlets and service centers, Most Sears stores can also order
repair parts for you r when you provide the model number of your lawn mower. Some of these
accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
'-'- \
cuPPz.QDEFLECTOR
FOR,,REARDISC,ARGELAwNMOWERS
GRASSCATCHERS
FOR
REARDISCHARGE
LAWNMOWERS
L_i,,
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS BLADES
Read these instructionsand this manual in its
entirety before you _,ttempt to assemble or
operate your new lawn mower. Your new lawn
mower has been assembled at the factory with
the exception of those parts left unassembled
for shipping purposes. Aft parts such as nuts,
washers, bolts, etc,, necessary to complete the
assembly have _en placed inthe parts beg,
To ensure safe and proper operat!0nof your
lawn mower, a_lpartsand hardware you
assemble must be tightened securely. Use the
correct tools as necessary to ensure proper
tightness.
TO REMOVE LAWN MOWER FROM
CARTON
• Remove loose parts includedwP,h mower,
• Cut down two end comers of carton and lay
end panel down flaL
• Remove all packing materials except
padding between upper and lower handle
and padding holding operator presence
control bar to upper handie°
BLADE ADAPTERS WHEELS
MULCHER KiTS
SIDE DISCHARGE
GRASS CATCHERS
LAWN MOWERS
AIR FILTERS
FOR
STAeIL,fZr'R
GAS CANS
SPARK PLUG8
ENGINE OiL
• Rt_tllawn mowerout of carton and check
carton thoroughlyfopadditionallooseparts.
HOW TO SET UP YOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handlescarefullysOas
notto pinch Ordamage controlcables
• Raisehandles untillower handlesection
locks intoplace inmowing position,
• Remove protectivepadding,raiseut_per
handlesection intoplaceonlowerhandle
and tighten bothhandle knobs. '
• Remove handle padding holding operator
presencecontrol bar to upperhandle,
• Your lawnmower handle canbeadjusted
foryourmowingcomfort. Referto "Adjust
Handle"inthe Serviceand Adjustment
sec_onofthismanual,
4
Operator presence controi bar
Lilt u
Lowerhandle
Mowing position
TO INSTALL ATTACHMENTS
Your !awn mower was Shippedready to be
used as a mulcher. To convertto,bagging or
discharging:
• Open rear door and remove rnulcher plug.
Store mulcher plug ina safe place_
• You can now install catcher or optional
dipping deflector.
• To return to mulching operation, install
mulcher plug into discharge opening of
mower.
Mutcher plug
A_.CAUTION: Do not run your lawn
mower without mutcher plug in place or
approved clipping deflector or grass
catcher tn place. Never attempt to operate
the lawn mower with the rear door
removed or propped open.
5
KNOW YOUR LAWN MOWER
READ THIS OVVNER'S MANUAL AND S_.FETY RULES BEFORE OPERATING YOUR
LAWN MOWER. :Compareth e |llust_'ations with your lawn mower to familiarize yourself
with the tocation of various controls and adjustments. Save this manual for future
._ ..... * ........ z .... I
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and under,stand their meaning.
CAUTION F-.NGtNE EJqGtNE FAST SLOW CHOKE FUEL O_L DANGER= KEEPHANOS
OR WARNING ON OFF , AND FEET AWAY
• ii, ,i, ,11_11
Enginezone controlcabie presencecontrolbar
Drive control lever
Starter handle
Handle knob
Engine oil cap w/dipstick
Housing
Mulcher plug
Primer
, Whe#l adjuster
_LI,L................ ............. i f"l ......... ! Jl ....
(on every wheel)
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the UoSoConsumer Product Salety Commis-
sion. The blade...........turns when the engine is running. .
Operator presence control bar - must
be held down to the handle to start the
engine, Release to stop the engine.
Primer - pumps additional fuel from the
carburetor to the cylinder for use when
starting a cofd engine,
Drive control lever - used to engage
power-prOpelled forward motion of lawn
mower.
Mulcher plug - must be removed to
convert to bagging or discharging opera-
tion,
Starter handle- used for starting the
engine.
Theopei'atonofar_ylawnm,0wer.can
resultinforeignobjectsthrowniniothe
eyes,whichcanresultinsevereeye
damage.A wayswearsafetyglassesor
eye shields while .operating your awn
mower or performing any adjustments or
repairs, We recommend a wide vision
safety mask over spectacles or standard
salety glasses.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED
The engine speed Was set at the factory
for optimum performance. Speed is not
adjustable.
ENGINE ZONE CONTROL
_,CAUTiON: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the risk of
blade contact injury. Do not under any
circumstances attempt to defeat the
function of the operator control. The blade
turns when the engine ts running.
• Your lawn mower is equipped with an
operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start
and operate the lawn mower,
TO ADJUST CUTTING HEIGHT
• Raise wheels for low cut and lower
wheels for high Cut.=
° Adjust cutting height to suit your
requirements, Medium position iS best
for most lawns.
• To change cutting height, squeeze
adjuster lever toward wheel. Move
wheel up or down to suit your require-
ments, Be sure a I wheels are in the
same setting°
NOTE; Adjuster IS pi'_ii_Q_lt!oned
when plate tab inserts ir_6' hSie in lever,
Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the
plate tabs.
TO ATTACH GRASS CATCHER
, Close the flip lid. Flip lid must be closed
while operating lawn mower.
• Lift the rear door on the mower housing
and place the grass catcher frame onto
the formed t_bs on the rear door hinge
bracket.
- The grass catcher is secured to the lawn
mower housing when the rear door is
lowered onto the gross catcher frame.
,_CAUTION: Do not run your lawn
mower without clipping deflector or
approved grass catcher in place. Never
attempt to operate the lawn mower with
the rear door removed or proppe d Open.
Hinge Grasscatcher
bracket frame
tabs
TO EMPTY GRASS CATCHER
, = To remove grass catcher, release
operator Presence ¢_0ntrol bar to stop
engine.
- Lift up rear door and remove the grass
catcher by the handle,
NOTE: Do not drag the bag when empty-
ing; it wi!l cause unnecessary wear.
Lower Wheels for High Cut Plate Tab
Raise Wheets for Low Cut
DRIVE CONTROL
• Self-propelling is controlled by holding the
operator presence control bar down to the
handle and pushing the drive control lever
forward until it clicks; then release the drive
control lever,
- Forward motion will stop when the operator
presence control bar is released. To stop
forward motion without stopping engine,
release the operator presence control bar
slighlty until the drive control disengages.
Hold operator presence control bar down to
handJe to con_nue mowing _thout self-
propelling.
• To keep drive control engaged when turning
comers, push down on handle and liftfront
wheels off ground while turning lawn
mower.
Operalor presence
control bar ",,,
.'=- t m
To engage Drive control
drive control disengaged
BEFORE STARTING ENGINE
OIL
Your lawn mower is shipped without oll In the
engine.
° Be sure mower is level and area around oil
fill is dean.
• Remove engine oil cap and lilt to the full _lne
on the dipstick.
, Use 20 ozs. of oil. For type and grade of oil
to use, see "ENGINE" in Maintenance
section of this manual.
o Pour oit slovAy, Do not over fill.
• Check oi1level before each use, Add oil if
needed. Filt to ful! line on dipstick,
• To read proper level, tighten engine oti cap
each time,
• ReinstaIl englne 0jl cap and tighten,
° Change the 0it after every 25 hours of
operation or eacF_:seas0n.You may need to
change the oil more often under dusty, dirty
cond_'ons.
GAS
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. Do not mix oilwith gasoline,
Purchase fuel in quantities that can be used
within 30 days to assure fuel freshness.
WARNING: Experience indicates that alcohol
blended fuels (called gasohoror using ethanol
or methanol) can attract moisture which leads
to separation and forTnation of acids during
storage, Acidic gas can damage the fuel
system of an engine wh!le in st0rage, To avoid
engine problems, the fuel system should be
emptied before storage of 30 days or longer,
Drain the gas tank, start the engine and let it
run until the fue! lines and carburetor are
empty. Use fresh fuel next season, See
Storage instructions for additional information,
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur,
TO START ENGINE
• To start a cold engine, push primer three (3)
times before trying to start. Use a firm push.
This step is not usually necessary when
starting an engine whk;h has already run for
a few minutes.
• Hold operator presence control bar down to
the handle and pull starter handle quickly.
Do not allow starter rope to snap back,
• To stop engine, release operator presence
control bar,
NO'fE: In cooler weather it may be necessary
to repeat pdming steps, In warmer weather
over priming may cause flooding and engine
will not start, If you do flood engine, wait a few
minutes before attempting to start and do not
repeat priming steps.
Gasolinefiiler cap Engine oilcap
MOWING TIPS
o Under certain conditions, such as very
t_tll grass, it may be necessaryto raise
the height of cut to reduce pushing effort
and tc keep from overloading the engine
and leaving clumps of grass clippings. It
may also be necessa_ to reduce
ground speed and!or run the lawn
mower over the area a second time.
- For extremely heavy cutting, reduce the
width of cut by overlapping previously
cut path and mow slowly.
• For better grass bagging and most
cutting conditions, the engine speed
should be set in the fast position.
° When using a rear discharge lawn
mower in moist, heavy grass, clumps of
cut grass may not enter the grass
catcher, Reduce ground speed (push-
ing speed)and/or run the lawn mower
over the area a second time.
= If a trail-of clippings is left on the right
side of a rear discharge mower, mow in
a clockwise direction with a small
overlap to collect the clippings on the
next pass.
° Pores in cloth grass catchers can
become filled with dirt and dust with use
and catchers will collect less grass,_ To
prevent this, regularly hos_'catcher off
with water and le! dry bef0re using.
o Keep top cf engine around starter clear
and clean of grass clippings and chaff.
This will help engine air flow and extend
engine life.
MULCHING MOWING TIPS
IMPORTANT: Forbest performance, keep
mower housing free of built-up grass and
trash. See "Cleaning" in MAINTENANCE
section of this manual.
= The special rnulching blade will recur the
grass clippings many times and reduce
them in size so thatas they fall onto the
lawn they will disperse intothe grass and
not be noticed. Also, the mulched grass will
blodegrade quickly to provide nutrients for
the lawn. Always mulch with your highest
engine (blade) speed as this wl!l provide the
best recuttlng action of the blades.
o Avoid cutting your lawn when it is wet. Wet
grass tends toform clumps and interferes
with the mulching action. The best t_meto
mow your lawn Is the early afternoon. At this
time the grass has dried and the newly cut
area will not be exposed to the direct sun.
o For best results, adjust the lawn mower
cutting height so that the lawn mower Cuts
off only the top one-thirdof the grass blades.
If the lawn is overgrown it will be necessary
to raise the height 0f cut to reduqe pushing
effort and to keep from overloading the
engtne and leaving clumps of mu_ched
grass. For extremely heavy mulching,
reduce your width cf cut by cverfapping
previously cut path and mow slowly.
o Certain types of grass and grass conditions
may require thatan area be mulched a
second time to completely hide the
clippings. When doing a second cut, mow
across or perpend{cular to the first cut path.
• Changeyour cutting pattern from week to
week. Mow north to south one week then
change to east to west the next week. This
wilt help prevent matting and graining of the
lawn.
Max, 1/3
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Chepkfor Loose Fas!eneFs _ i
C|ean/tnspect Grass Catcher
,(ifEq,uipped) ...... I,/ IV#
M CleanLawn Mower _ iJ_-.
iO Clean Under DriveCover
IM (P°wer"Pr°pelied Mowers) ....
:_ Check drivebeiVpulIeys.
iR _d Mowers3
Chec_,$harpeNRepleceBlade .....
LubricationChad " IV/ V' ................
_ry/Recharge
u"
t/' I-
v'
SERVICE DATES
(Electric,,slsrtMow_,_) ,, .,,, V' v'4
°E Check Engine, Olt Level J
. , , , ,
N ChangeEngineOil ............
G Clean Air Fiiler _ 2
| inspecIMuffler J ' J i i
N 'Ciean or ReplaceSpark Plug "' ___
E Repiac Pap,B ,C dd ge .........V'=
I - Cha."_gomore often whenopem'Jngund_,_'t=he_,y toad orlnhighambient ternpotat'Jrr_s,
2 - S8_/TIOT_, organ when i:)por a_r'_g _ ditt_ or dusty c=3rtdffJo;18
3 - Replace blades more citronwhenmoving in_ndy _1],
4- ch_,,o4,,o_.._ o._o_-ooo.- LU BRICATION CHART
GENERAL RECOMMENDATIONS )Wheel Adjuster
The warranty on this lawn mower does not
cover items that have been subjected to
operator abuse or negligence° To receive
full value from the warranty, operator must
maintain mower as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your unit.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
o Once a year, replace the spark plug,
replace air filter element and check
blade for wear, A new spark pIug and '_ Rear door
clean/new air fitter element assures (_ Handle bracket hinge
proper aiPfuel mixture and helps your mounting pin
engine run better and last 10r_ger;.
,, Follow the maintenanceschedule tn this (_) Spay tubdoant
manual. (_) Referto MAINTENANCE'ENGINE"
BEFORE EACH USE, section.
- Check engine oil level.
• Check for loose fasteners, IMPORTANT; Do not oil or grease
LUBRICATION plastic wheel bearings, Viscous lubricants
Keep unit well lubricated (See "LUBRICA- will attract dust and dirt that will shorten
T!ON CHART"). the life of the self lubricating bearings. If
you feel they must be lubricated, use only
a dry, powdered graphite type lubricant
sparingly.
10 "
PRODUCT SPECIFICATIONS
MODEL NUMBER 917.377522
SERIAL NUMBER
DATE OF PURCHASE
HORSEPOWER: 5,0
DISPLACEMENT: 11.6 CU. IN.
GASOLINE CAPACITY/TYPE: I.6QUARTS
UNLEADED REGULAR
OIL TYPE (API-SFiSG/SH): SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32"F)
OIL CAPACITY: 20 OZS,
SPARK PLUG(GAP: .030") CHAMPIONR JI9LM OR J19LM
VALVE CLEARANCE: INTAKE: .005" _ .007"
EXHAUST: .007" - .009"
SOLID S½ATE IGNITION
AIR GAP: .010 IN.
BLADE BOLT TORQUE: 35-40 FT, LBS.
The model and serial numbers will be found on a decal attached to the rear of the
lawn mower housing,Record both serial number and date of purchase in space
provided above,
LAWN MOWER
Always observe safety rules when
performing any maintenance.
TIRES
• Keep ttres free of gasoline, oil, or Insect
control chemicals which can harm
rubber,
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
BLADE CARE
For best results, mower btade must be
kept sharp, Replace bent or damaged
blades.
TO REMOVE BLADE
• Disconnect spark plug wire from spark
plug and place wlre where it cannot
come in contact with spark plug,
• Turn lawn mower on its side. Make sure
air filter and carburetor are up.
° Use a wood block between blade and
mower housing to prevent blade from
turning when removing blade bolt.
• Protect your hands wlth gloves and/or
wrap blade with heavy cloth,
. Remove blade bolt by turnfng counter-
clockwise.
• Remove blade and attaching hardware
(bolt, lock washer and hardened
washer).
NOTE: Remove the blade adapter and
check the key inside hub of blade adapter.
The key must be in good condition to work
properIy. Replace adapter if damaged.
TO REPLACE BLADE
• Position the blade adapter on the engine
crankshaft. Be sure key in adapter and
crankshaft keyway are aligned. '
• Position blade on the b!ade adapter
aligning the two (2) ho!es in the blade
with the raised lugs on the adapter."
° Be sure the trailing edge of blade
(opposite sharp edge) is up toward the
engine.
• Install the blade bolt with the lock
washer and hardened washer into blade
adapter and crankshaft.
° Use block of wood between blade and
lawn mower housing and tighten the
blade bolt, turning clockwise,
• The recommended tightening torque is
11
35-40 ft. Ibs.
IMPORTANT: Bladeboltis grade8heat
treated.
TOSHARPENBLADE
NOTE: Wedonotrecommendsharpen-
ingblade- but if you do, be sure the blade
is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade wilt cause
eventual damage to lawn mower or
engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, ddve a nail into
a beam or walt. Leave about one inch of
the straight nail exposed. Place center
h01e of blade over the head of the nail.
If blade is balanced, it should remain In
a horizontal position, tf elther end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
GRASS CATCHER
Crank-
Blade shaft
ada >ter keyway
Blade Ke_....,_ _
• Remove hubcaps, hairpin cotters ahd
washers.
• Remove wheels from wheel adjusters.
o Remove any trash or grass cuttings from
inside the dust cover, pinion and/or drive
wheel gear teeth_
, Put wheels back in place.
° If after cleaning, the drive wheels do not
turn freely, contact your nearest
authorized service center.
GEAR CASE
• To keep your drive system working
properly, the gear case and area around
the drive should be kept clean and free
of trash build-up. Clean under the drive
cover twice a season.
° The gear case ts filled with lubricant to
the proper level at the factory. The only
time the lubricant needs attention is if
service has been performed on the gear
case_
• If lubricant is required, use only Texaco
Starplex Premium 1 Grease, Part No.
750369. Do not substitute.
ENGINE
LUBRICATION
Use only high quality detergent oil rated with
API service classification SF, SG or SH°
Select the oil's SAE viscos_ grade according
to your expec!ed operating temperature.
washer edge adapter
• The grass catcher may be hosed with
water, but must be dry when used.
° Check your grass catcher often for
damage or deterioration. Through
normal use it wil! wear. If catcher needs
replacing, replace only with a manufac-
turer approved replacement catchei': '_:`
Give the lawn mower model number
when ordering.
DRIVE WHEELS
Check front drive wheels each time before
you mow to be sure they move freely°
The wheels not turning freely means t[ash,
grass cuttings, etc. are in the df_ve wheel
area and must be cleaned to free drive
wheels.
If necessary to clean the drive wheels,
check both front wheels.
NOTE: Although multi-viscosity oils (5W30,
10W30 etc,) improve sta_ng in cold weather,
these multi-viscosity 0its_ll resultinincreased
oil c,_nsumpti0n when :used above &?.oF; :
Check your engine oil level more frequently to
avoid possible engine damage from running '
low on oil.
Change the oil after every 25 hours .of
operation or at least once a year if the lawn
mower is not used for 25 hours in one year.
Check the crankcase oil level before starting
the engine and after each five (5) hours of
continuous use. Tighten olt plug securely each
_Jmeyou check the oil level.
I2
TOCHANGEENGINEOIL
NOTE:Beforetippinglawnmowertodrain
oi!,drainfueltankbyrunningengineuntilfuel
tankisempty,
° Disconnectsparkplugwire fromsparkplug
andplacewirewhereitcannotcomein
contactwithSparkplug.
° Removeengineoilcap;layasideonaclean
surface.
• Tiplawnmoweronitssideassfiownand
drain0ilintoasuitablecontainer.Rocklawn
mowerbackandforthtoremoveanyoil
trappedinsideofengfne.
• Wipeoffany spilled oil on lawn mower and
on side of engine,
• Fill engine with oil. Fill only to the "FULL"line
on the dipstick. DO NOT overfill..
° Replace engine oli cap.
• Reconnect spark plug wire to spark plug.
Container
AIR FILTER
Your engine will not run properly and may
be damaged by using a dirty air filter.
Replace the air filter every year, more
often if you mow in very dusty, dirty
conditions,
TO CLEAN AIR FIL]"ER
• Loosen screw and tilt cover to remove.
• Carefully remove cartridge,
• Clean by gently tapping on a flat
surface, If very dirty replace cartridge,
,'_CAUTION" Pet_:oieum ,solvents, such
as kerosene are not to becaused to clean
cartridge. They may cause deterioration of
the cartridge. Do not oil cartridge, Do not
use pressurized air to clean or dry
cartridge.
° Install cartridge, then replace cover
making sure the tabs are aligned with
the slots in the back plate. Fasten
screw securely.
Back
Slots _la!e
Cover
tabs
Cartridge Cover
MUFFLER
Inspect and replace corroded muffler as it
could create a fire hazard and/or damage.
SPARK PLUG
Change your spark plug each year to
make your engine start easier and run
better. Set spark plug gap at ,030 Inch,
CLEANING
IMPORTANT: Forbest performance, keep
mower housing free of built-up grass and
trash. Clean the underside of your mower after
each use.
,_,CAUTION: Disconnect spark plug wire
from spark plug and place wire where it cannot
come in contact with the spark plug,
° "rum lawn mower on its side. Make sure air
filter and carburetor are up. Clean the
underside of your lawn mower by scraping
to remove buildup of grass and trash,
• Clean engine often to keep trash from
accumulating. A_clogged engine runs hotter
and shortens engtne life.
° Keep finished surfaces and wheels free of
all gasoline, oil, etc,
• We do not recommend using a garden
hose to clean lawn mower unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in shortened
engine life.
CLEAN UNDER DRIVE COVER
Clean under drive cover at least twice a
season, Scrape underside of cover with putty
knife or similar tool to remove any buildup of
trash or grass on underside of drive cover.
13
,_I, CAUTION: BEFORE PERFORMING
ANY SERVICE OR ADJUSTMENTS:
• Release control bar and stop engine.
° Make sure the blade and all moving
parts have completely stopped.
° Disconnect spark plug wire from
spark plug and place where it cannot
come in contact with plug,
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT" In
the Operation section of this manual.
REAR DEFLECTOR
The rear deflector, attach_ed between the
rear wheels of your lawn mower, is
provided to minimize the possibility that
objects will be thrown out the rear ol the
lawn mower into the operator's mowing
position: Ifothe rear deflector becomes
damaged, it should be replaced,
TO REMOVE/REPLACE DRIVE BELT
o Remove drive cover. Remove belt by
pushlng down on gear case pulley and
roiling belt off it,
° Turn lawn mower on its side with
carburetor and fuel cap up,
• Remove blade,
• Remove debris shield,
° Remove belt from engine puiley on
crankshaft.
° Install new belt by reversing above
steps.
, Always use factory approved belt to
assure fit and long life,
° To change from medium low to medium
high position, the upper and lower handle
sections willhave to be turned over,
° Remove the cable clips.
• Remove the controls and operator presence
control bar from the upper handle.
• Remove the starter rope guide from the
upper handle.
° Remove hairpin cotters,
° Disconnect the lower handle from the
handle brackets.
° Turn the handle over and reassemble the
hairpin cotters that have been removed,
• Reassemble the starter rope guide.
° Reassemble lhe controls and theoperator
_resence control bar to the upper handle.
CAUTION; The operator presence
control bar must pivot freely to permit
blade brake engagement when control bar
is released° Do not over tighten the
fasteners holding the controls to the upper
handle.
° To change from medium low to high
posltton only the upper handle section
will have to be turned over.
o To change from medium low to !ow
position, only the lower handle section
will have to be turned over,
Shipping position
Medium low Medium high
Drivo
Cover
Push
down
TO ADJUST HANDLE
Your lawn mower handle can be raised or
lowered for your mowing comfort. Four
(4) positions are available: high, medium
high, medium low and low. Handles are
shipped mounted in the medium low
position.
Low
14
Lowerhandle Lower Frame
Squeeze to
remove
Handle
bracket
Hairpin cotter
TO ASSEMBLE GRASS CATCHER
o Insert leg of tubular frame through front
opening of grass catcher and thread
frame into sewn hem of bag.
NOTE: Keep bag hem gathered on the
straight leg of the tubular frame.
• When frame comes out the other end of
sewn hem, Immediately work the end of
frame down inside the bag as shown tn
Inset.
, Slide sewn hem evenly around the
tubular frame until both ends of frame
are exposed out of the front opening,
° Assemble lower frame to tubular frame
as shown, Be sure handle is outside of
bag and frames are fully seated as
shown in inset.
• Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold
them in warm water for a few minutes. If
bag gets wet, let it dry before using.
• Close the flip lld. Fllp lid must be closed
while operating lawn mower,
CAUTION: Do not run your lawn
mower without clipping deflector or
approved grass catcher in place. Never
attempt to operate the lawn mower with
the rear door removed or propped open.
Sewn
Tubular frame _ [_
Flip lid
(Frames must
be fully seated)
Tubular
Frame
Lowerframe handle
ENGINE
ENGINE SPEED
Your engine speed has been factory set.
Do not attempt to increase engine speed
or it may result in personal injury. If you
believe that the engine is running too fast
or too slow, take your lawn mower to an
auth0rized Service centei" for repair and
adjustment.
CARBURETOR
Your carburetor isnot adjustable. If your
engine does not operate properly due to
suspectedcarburetor problems, takeyour
lawn mower to an authorized service
center for repairand/or adjustment.
IMPORTANT; Never tamper with the
engine governor,which is factory set for
properengine speed. Overspeedtng the
engineabove the factory high speed
setting can be dangerous, Ifyou thinkthe
engine-governedhigh speed needs
adjusting, contactyour nearest
AUTHORIZED service center, which has
proper equipment and experience to make
any necessary adjustments.
15