Craftsman 917.377425 User Manual

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Owner's Manual
CRAFTS[MAN+
6.5 HORSEPOWER 22" SIDE DISCHARGE
POWER PROPELLED
ROTARY LAWN MOWER
Model No
917.377425
Assembly
Operation
Maintenance
Espa_ol
Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
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Warranty 2 Product Specifications 10 Safety Rules 2 Service and Adjustments 13
Assembly 4 Storage 14 Operation 5 Troubleshooting 16
Maintenance Schedule 9 Repair Parts 35 Maintenance 9 Parts Ordering Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workman-
ship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only
while this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state. SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
Safety standards require operator presence controls to minimize the risk of injury. Your unit is equipped with such
controls. Do not attempt to defeat the function of the operator presence controls
under any circumstancas. TRAINING:
Read this operator's manual carefully.
Become familiar with the controls and know how to operate your mower
propedy. Learn how to quicldy stop
mower.
DO not allow children to use your mower.
Never allow adults to use mower without proper instructions.
Keep the area of operation clear of all
persons, especially small children and
pets.
Use mower only as the manufacturer
intended and as described in this manual.
Do not operate mower if it has been
dropped or damaged in any manner.
Always have damage repaired before using your mower.
Do not use accessory attachments that
are not recommended by the manufac- turer. Use of such attachments may be
hazardous.
The blade turns when the engine is
running.
PREPARATION:
Always thoroughly check the area to be
mowed and clear it of all stones, sticks, wires, bones, and other foreign objects.
These objects will be thrown by the blade and can cause severe injury.
Always wear safety glasses or eye
shields when starting and while using your mower.
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Dross properly. Do not operate mower when barefoot or weadng open sandals.
Wear only solid shoes with good traction when mowing.
Check fuel tank before starting engine. Do not fill gas tank indoors, when the engine is running or when the engine is hot. Allow the engine to cool for several
minutes before filling the gas tank. Clean
off any spilled gasoline before starting the engine.
Always make wheel height adjustments
before starting your mower. Never attempt to do this while the engine is running.
Mow only in daylight or good artificial
light.
OPERATION:
Keep your eyes and mind on your mower and the area being cut. Do not let
other interests distract you.
Do not mow wet or slippery grass. Never
run while operating your mower. Always be sure of your footing -- keep a firm hold on the handles and walk.
Do not put hands or feet near or under rotating pads. Keep clear of the dis- charge opening at all times.
Always stop the engine whenever you leave or are not using your mower, or before crossing driveways, walks, roads,
and any gravel---covered areas.
Never direct discharge of material toward bystanders nor allow anyone near the mower while you are operating
it.
Before cleaning, inspecting, or repairing
your mower, stop the engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental
starting.
Do not continue to run your mower if you
hit a foreign object. Follow the procedure
outlined above, then repair any damage
before restarting and operating you mower.
Do not change the governor settings or
overspeed the engine. Engine damage or personal injury may result.
Do not operate your mower if it vibrates abnormally. Excessive vibration is an indication of damage; step the engine,
safely check for the cause of vibration and repair as required.
Do not run the engine indoors. Exhaust fumes are dangerous.
Never cut grass by pulling the mower towards you. Mow across the face of
slopes, never up and down or you might lose your footing. Do not mow
excessively steep slopes. Use caution when operating the mower on uneven
terrain or when changing directions maintain good footing.
Never operate your mower without
proper guards, plates, grass catcher or other safety devices in place.
MAINTENANCE AND STORAGE:
Check the blade and the engine
mounting belts often to be sure they are
tightened propedy.
Check all bolts, nuts and screws at
frequent intervals for proper tightness to
be sure mower is in safe working condition.
Keep all safety devices in place and working.
To reduce fire hazard, keep the engine free of grass, leaves or excessive grease and oil.
Check grass catcher often for deteriora- tion and wear and replace wom bags.
Use only replacement bags that are recommended by and comply with
specifications of the manufacturer of your mower.
Always keep a sharp blade on your
mower.
Allow engine tocool before stodng in any enclosure.
Never store mower with fuel in the tank
inside a building where fumes may reach an open flame or an ignition
source such as a hot water heater, space heater, clothes dryer, etc.
ALOOk for this symbol to point out important safety precautions, it means CAUTIONffI BECOMEALERT!!! YOUR SAFETY IS INVOLVED.
ACAUTION: Always disconnect spark
plug wire and place wire where it cannot contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs.
AWARNING
The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
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Theseaccessorieswere available when this lawn mower was produced. They am not
shipped with your mower. They are also available at most Sears retailoutletsand sewice
centers. Most Sears stores can also order repair parts for you, when you providethe model number of your lawn mower. Some of these accessories may not applyto your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS MULCHER KITS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
SIDE DISCHARGE
GRASS CATCHERS
LAWN MOWERS
LAWN MOWER MAINTENANCE
FOR
STABILIZER
GAS CANS
MUFFLERS AIR FILTERS
BELTS BLADES
BLADE ADAPTERS
Read these instructions and this manual in its entirety before you attempt to assemble
or operate your new lawn mower. IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the
engine.
Your new lawn mower has been as- sembled at the facton/with the exception of
those parts left unassembled for shipping
purposes. To ensure safe and proper
operation of your lawn mower, all parts and
hardware you assemble must be tightened securely. Use the correct tools as neces-
sary to ensure proper tightness. All parts such as nuts, washers, bolts, etc., neces-
sary to complete the assembly have been placed in the parts bag.
TO REMOVE LAWN MOWER FROM
CARTON
Remove loose parts included with
mower.
SPARK PLUGS
WHEELS
ENGINE OIL
Cut down two end corners of carton and lay end panel down flat.
Remove all packing materials except padding between upper and lower
handle and padding holding operator presence control bar to upper handle.
Roll lawn mower out of carton and check carton thoroughly for additional
loose parts.
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
Raise handles until lower handle
section locks into place in mowing
position.
Remove protective padding, raise
upper handle section into place on lower handle and tighten both handle knobs.
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Remove handle padding holding operator presence control bar to upper
handle.
Operator presence control bar
Upper handle
Your lawn mower handle can be
adjusted for your mowing comfort. Refer to =Adjust Handle" in the Service
Lift up
and Adjustment section of this manual.
position
Lowe r handle
KNOWYOURLAWNMOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN
MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controlsand adjustments. Save this manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Operator presence control
Engine zone control cable
Starter handle control
Handle knob
Engine oil cap with dipstick
Mulcher door
Drive control lever
Gasoline filler cap
Pdmer
Drive cover
IMPORTANT: This Dawnmower is shipped WITHOUT OIL OR GASOLINE
in the engine.
iNheel adjuster
(on each wheel)
MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Commis sion. The blade turns when the engine is running.
Operator presence control bar- must be held down to the handla to startthe engine. Release to stop the engine. Primer - pumps additionalfuelfrom the carburetor to the cylinderfor use when
_ acoldengine.
Starter handle - usedforstartingthe engine.
Drive controllever - usedto angage power-
propelledforwardmotionof lawn mower.
Mulcher- allowsconvers'_ontodfschargeor
bag_ng operaUon.
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can resultin foreign objects thrown
The operation of any lawn mower intothe eyes, which can result in
severe eye damage. Always wear safety glasses or eye shields while operating your
lawn mower or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard
safetyglasses.
HOW TO USE YOUR LAWN MOWER ENGINE SPEED CONTROL
The engine speed was set at the factory
for optimum performance. Speed is not adjustable.
ENGINE ZONE CONTROL
ACAUTION: Federal regulations require
an engine control to be installed on this lawn mower in order to minimize the risk
of blade contact injury. Do not under any
circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower.
DRIVE CONTROL
Self-propelling is controlled by holding the operator presence control bar down to the
handle and pushing the drive control lever
forward until itclicks; then release thelever.
Forward motion will stop when the operator presence control bar is released. To stop
forward motion without stopping engine,
release the operator presence control bar slightlyuntilthe drive control disengeges.
Hold operator presence control bar down to handle to continue mowing without self-
propelling.
To keep drive control engaged when
tuming corners, push down on handle and
liftfrontwheels off ground while tuming lawn mower,
TO ADJUST CUTTING HEIGHT
Raise wheals for low cutand lower wheels
for high cut.
Adjustcutting heightto suityour require- merits. Medium positionis bestfor most
lawns.
To change cutting height, squeeze adjuster lever toward wheel. Move wheel
up or down to suit your requirements. Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the plate tabs.
Lower wheels for Plate tab high cut
Lever
Raise wheels for low
cut
NOTE: Your lawn mower has been shipped ready for mulching operation. To
convert to discharging operation, you
must install the discharge deflector attachment included with your mower.
TO INSTALL DISCHARGING
DEFLECTOR
Lift door upward on it's hinge until the deflector frame can be hooked over the
door mounting bracket as shown.
Release the door to rest against deflector frame.
To return to mulching operation,
reverse the above steps and be sure door is in closed position.
Deflector
_ Mulcher Door
\
Operator presence control Drive
bar _ control
To engage ddve control
Drive control disengaged
Bracket
_:_CAUTION: Do not operate your lawn
mower without mulcher door in closed position, discharge deflector in place, or
approved grass catcher in place.
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BEFORE STARTING ENGINE
OIL
Your lawn mower is shipped without oil in the engine.
Be sure mower is level and area
around oil fill is clean.
Remove engine oil cap and fill to the full line on the dipstick.
NOTE: Allow oil to settle down into engine for accurate dipstick reading.
Engine holds 20 ozs. of oil. For type and grade of oil to use, see =ENGINE"
in Maintenance section of this manual.
Pour oil slowly. Do not over fill.
Check oil level before each use. Add
oil if needed. Fill to full line on dipstick.
To read proper level, tighten engine oil
cap each time.
Reinstall engine oil cap and tighten.
Change the oil after every 25 hours of
operation or each season. You may need to change the oil more often under dusty, dirty conditions.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30 days to assure fuel freshness.
_cWhARNING; Experience indicates that
ol blenood fueJs _calleo gasonol or
using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
f._,.,CAUTION: Fill to bosom of gas.tank
iHerneck. Do not ovenill. Wipe on any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE
To start a cold engine, push primer
three (3) times before trying to start. Use a firm push. This step is not
usually necessary when starting an
engine which has already run for a few
minutes.
Hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter rope to snap back.
To stop engine, release operator
presence control bar.
NOTE: In cooler weather it may be necessary to repeat priming steps. In
warmer weather over priming may cause flooding and engine will not start. If you
do flood engine, wait a few minutes before attempting to start and do not
repeat priming steps.
MOWING TIPS
Under certain conditions, such as very
tall grass, it may be necessary to raise the height of cut to reduce pushing
effort and to keep from overloading the engine and leaving clumps of grass
clippings. It may also be necessary to
reduce ground speed and/or run the lawn mower over the area a second
time.
For extremely heavy cutting, reduce the
width of cut by overlapping previously cut path and mow slowly.
For better grass bagging and most
cutting conditions, the engine speed should be set in the fast position.
For side discharge lawn mowers,
cutting in a counter-clockwise direction, starting at the outside of the area to be
cut, spreads grass clippings more evenly and puts less load on the
engine. To keep clippings off of walkways, flower beds, etc., make the
first cuts in a clockwise direction.
Pores in cloth grass catchers can become filled with dirt and dust with
use and catchers will collect less grass.
To prevent this, regularly hose catcher
off with water and let dry before using.
Keep top of engine around starter clear and clean of grass clippings and chaff.
This will help engine air flow and
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extend engine life.
Page 8
MULCHINGMOWINGTIPS IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. See =Cleaning" in MAINTENANCE
section of this manual.
The speciaJmulching blade will recut the grass clippings many times and reduce
them in size so that as they fall onto the
lawn they willdisperse into the grass and
notbe noticed. Also, the mulched grass
will biodegrade quickly to provide nutrients for the lawn. Always mulch with your
highest engine (blade) speed as this will
providethe best recuttingaction of the
blades,
Avoid cuttingyour lawn when it iswet. Wet grass tends to form clumps and interferes
with the mulching action. The best time to
mow your lawn is the early aftemoon. At this time the grass has dried and the newly cut area will not be exposed to the direct
sun.
For best results, adjustthe lawn mower cutting height so that the lawn mower cuts
offonly the top one-third of the grass
blades. If the lawn is overgrown it will be
necessary to raise the height of cut to reduce pushing effortand to keep from overloading the engine and leaving
clumps of mulched grass. For extremely heavy mulching,reduce your width of cut
by overlapping previouslycut path and
mowslowly.
Certain types of grass and grass conditions
may requirethat an area be mulched a second time to completely hide the
clippings. When doinga second cut, mow across or perpendicular tothe first cut path.
Change your cuttingpattern from weak to week. Mow northto south one week then
change to east to west the next week. This
will help prevent matting and graining of
the lawn.
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v'
1- Changemoreoftenwhenoperatingundera heavyloadorinhighambienttemperatures.
2 °S_ moreoftenwhenopera_g k_dklyordustyoondltlons. 3 -ReptaceI_adesrno_eoftenwhenmowingInundy SOIL 4 -Charge48holmat endof _uon.
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not cover items that have been subjected to
operator abuse or negligence. To receive full
value from the warranty, operator must
maintain mower as instructed inthis manual. Some adjustments will need to be made periodicallyto properly maintain your unit.
All adjustments in the Service and Adjust-
mentssection of this manual should be
chscked at least once each seascn.
Once a year, replace the spark plug, clean or replace air filterelement and check
blade forwear. A new spark plugand dean/new air filter element assures proper air-fuel mixture and helps your engine run
better and last longer.
Followthe maintenance schedule in this
manual.
BEFORE EACH USE
Check engine (xl level.
Check for loose fasteners.
LUBRICATION
Keep unitwelllubricated(See "LUBRICATION CHART").
LUBRICATION CHART
_Wheel
adjuster
_)Engine
oil
mounting pin
_)Spray lubricante
¢DReferto MAINTINANCE "ENGINE" SECTION.
IMPORTANT: Do not oil or grease plastic
wheel bearings. Viscous lubricants will
attract dust and dirt that will shorten the life of the self lubricating bearings. If you
feel they must be lubricated, use only a
dry, powdered graphite type lubricant sparingly.
(DMulcher door
_)Brake
spring bracket
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PRODUCT SPECIFICATIONS
SERIALNUMBER
DATE OF PURCHASE GASOLINE CAPACITY/TYPE:
:DILTYPE (API-SF/SG/SH):
OIL CAPACITY:
;PARK PLUG (GAP: .030" /
VALVE CLEARANCE:
SOLID STATE IGNITION AIR GAP:
BLADE BOLT TORQUE: 35-40 FT. LBS.
The model and serial numbers will be found on a decal attached to the rear of the lawn mower housing.Record both serial number and date of purchase in space
provided above.
1.5 QUARTS
UNLEADED REGULAR SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
2OOZS.
CHAMPION RJ19LM OR J19LM INTAKE: .004 - .008
EXHAUST: .004 - .008
.0125 IN.
LAWN MOWER
Always observe safety rules when perform-
ing any maintenance.
TIRES
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts,sharp objects and other hazards that may cause
tire damage.
BLADECARE
For best results, mower blade must be kept sharp. Replace bent or damaged
blades. TO REMOVE BLADE
Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with spark plug.
Turn lawn mower on its side. Make sure air filter and carburetor are up.
Use a wood block between blade and mower housing to prevent blade from
turning when removing blade bolt.
° Protect your hands with gloves and/or
wrap blade with heavy cloth.
Remove blade bolt by turning counter- clockwise.
Remove blade and attaching hardware
(bolt, lock washer and hardened washer).
NOTE: Remove the blade adapter and
check the key inside hub of blade
adapter. The key must be in good condition to work properly. Replace
adapter if damaged. TO REPLACE BLADE
Position the blade adapter on the engine crankshaft. Be sure key in
adapter and crankshaft keyway are
aligned.
Position blade on the blade adapter
aligning the two (2) holes in the blade with the raised lugs on the adapter.
Be sure the trailing edge of blade
(opposite sharp edge) is up toward the
engine.
Install the blade bolt with the lock
washer and hardened washer into blade adapter and crankshaft.
Use block of wood between blade and
lawn mower housing and tighten the blade bolt, turning clockwise.
The recommended tightening torque is 35-40 ft. Ibs.
IMPORTANT: Blade bolt is grade 8 heat
treated.
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TO SHARPEN BLADE
NOTE: We do not recommend sharpening blade - but if you do, be sure
the blade is balanced. Care should be taken to keep the blade
balanced. An unbalanced blade will
cause eventual damage to lawn mower or
engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, drive a nail into a beam or wall. Leave about one
inch of the straight nail exposed. Place center hole of blade over the head of
the nail. If blade is balanced, it should remain in a horizontal position. If either
end of the blade moves downward, sharpen the heavy end until the blade
is balanced.
Blade
Key adapter Crankshaft
Blade
Lockwasher
Blade shaft bolt Hardened Trailing
washer edge Blade adapter
keyway
If lubricant is required, use only Texaco Starplex Premium Grease, part no.
750369. Do not substitute.
DRIVE WHEELS
Check front drive wheels each time befon you mow to be sure they move freely.
The wheels not turning freely means trash, grass cuttings, etc. are in the drive
wheel area and must be cleaned to free drive wheels.
If necessary to clean the drive wheels,
check both front wheels.
Remove hubcaps, hairpin cotters and
washers.
Remove wheels from wheel adjusters.
Remove any trash or grass cuttings
from inside the dust cover, pinion and/ or drive wheel gear teeth.
Put wheels back in place.
If after cleaning, the drive wheels do no1 turn freely, contact your nearest
authorized service center.
ENGINE
LUBRICATION Use only high qualitydetergent oil rated with
API service classificationSF, SG or SH. Selec the oil's SAE viscositygrade according to you
expected operating temperature.
SAE VISCOSITY GRADES
GRASS CATCHER
(If purchased as an accessory)
The grass catcher may be hosed with water, but must be dry when used.
Check your grass catcher often for
damage or deterioration. Through normal use it will wear. If catcher
needs replacing, replace only with a manufacturer approved replacement
catcher. Give the lawn mower model
number when ordering.
GEAR CASE
To keep your drive system working properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under
the drive cover twice a season.
The gear case is filled with lubricant to the proper level at the factory. The only
time the lubricant needs attention is if service has been performed on the
gear case.
-2O"
40" -20 = .10_ oP 10" 20" 30" TEMPERATURE RANGE ANTICIPATED BEFORE NEXT O_L CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils wil result in increased oil consumption when
used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 25 hours of operation orat least once a year ifthe lawn
mower is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and after each five (5) hours of
continuous use. Tighten oil plug securely each time you check the oil level.
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TO CHANGE ENGINE OIL NOTE: Before tipping lawn mower to
drain oil, drain fuel tank by running
engine until fuel tank is empty.
Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with spark plug.
Remove engine oil cap; lay aside on a
clean surface.
Tip lawn mower on its side as shown
and drain oil into a suitable container.
Rock lawn mower back and forth to remove any oil trapped inside of
engine.
Wipe off any spilled oil on lawn mower
and on side of engine.
Fill engine with oil. Fill only to the "FULL" line on the dipstick. DO NOT
OVER FILL.
Replace engine oil cap.
Reconnect spark plug wire to spark plug.
Turn d.ock_s_
to
Slot
Air filter
clockwise to
Air filter cover tighten
MUFFLER Inspect and replace corroded muffleras it
could create a fire hazard and/or damage.
SPARK PLUG
Change your spark plug each year to make your engine start easier and run better. Set
spark plug gap at .030 inch.
CLEANING IMPORTANT: For best performance, kiip
mower housing free of built-grass and
trash. Clean the underside of your mower
after each use.
Container
AIR FILTER
Your engine will not run properly and may be damaged by using a dirty air filter. Replace the air filter every year, more
often if you mow in very dusty, dirty
conditions. Do not wash air filter.
TO CHANGE AIR FILTER
Remove the air filter by turning clock- wise to the stop and pull away from
collar.
Remove filter from inside of cover.
Clean the inside of the cover and the
collar to remove any dirt accumulation.
Insert new filter into cover.
Put air filter cover and filter into collar
aligning the tab with the slot.
Push in on cover and turn counterclock-
wise to tighten.
_CAUTION- Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contact with the spark
plug.
Turn lawn mower on itsside. Make sure air filter and carburetor are up. Clean the
underside of your lawn mower by scr_ing
to remove build-up of grass and trash.
Clean engine often to keep trash from accumulating. A clogged engine runs
hotter and shortens engine life.
Keep finishedsurfaces and wheels free of all gasoline, oil,etc.
We de not recommend using a garden hose to clean lawn mower unless the
electrical system, muffler, air filter and carburetor ere covered to keep water out. Water in engine can result in shortened
engine life.
CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a
season. Scrape underside ofcover with putty knife or similartoolto remove any build-upof trash or grass on underside of drive cover.
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ACAUTION: Before performing any
service and adjustments:
Release control bar and stop engine.
Make sure the blade and all moving
parts have completely stopped.
Disconnect spark plug wire from spark
plug and place where it cannot come in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT" in
the Operation section of this manual.
DISCHARGE GUARD
The discharge guard, attached to the
discharge opening of your lawn mower, is provided to prevent the possibility of injury resulting from objects being thrown out of
the discharge opening into the operator
mowing position. If the discharge guard becomes damaged, it should be replaced.
REAR DEFLECTOR
The rear deflector, attached between the
rear wheels of your mower, is provided to minimize the possibility that objects will
be thrown out of the rear of the mower into
the operator mowing position. If the
deflector becomes damaged, it should be replaced.
TO REMOVE/REPLACE DRIVE BELT
TO ADJUST HANDLE
The handle can be mounted in a high or low position. The mounting holes in the
bottom of lower handle are off center for
raising or lowering the handle.
Remove upper handle and all parts
attached to lower handle.
Remove hairpin cotters from lower
handle bracket mounting pin.
Squeeze lower handle in to remove it from mounting pins.
Turn lower handle over to raise or
lower handle.
Squeeze lower handle in and position holes onto mounting pins on handle
bracket.
Reassemble upper handle and all parts removed from lower handle.
Mowing Mowing , position _.-'_ Position /_'
I i
Low position Highposition
pushing down on gear case pulley and
i Remove drive cover. Remove belt by
rolling belt off it.
Turn |awn mower on its side with carburetor and fuel cap up.
Remove blade.
Remove debris shield.
Remove belt from engine pulley on
crankshaft.
Install new belt by reversing above
steps.
Always use factory approved belt to assure fit and long life.
Lower handle
Rotate
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Page 14
ENGINE
ENGINE SPEED Your engine speed has been factory set.
Do not attempt to increase engine speed
or it may result in personal injury. If you believe that engine is running too fast or too slow, take your mower to an autho-
rized service center for repair and adjustment.
CARBURETOR Your carburetor has a non-adjustable
fixed main jet for mixture control. If your engine does not operate properly due to suspected carburetor problems, take your
lawn mower to an authorized service
center for repair and/or adjustment.
IMPORTANT: Never tamper with the engine governor, which is factory set for
the proper engine speed. Overspeeding the engine above the factory high speed
scan be dangerous. If you think the engine-governed high speed needs
adjusting, contact your nearest authorized service center, which has proper equipment and experience to
make any necessary adjustments.
Immediately prepare your lawn mower for storage at the end of the season or if the unit willnot be used for 30 days or more.
LAWN MOWER When lawn mower isto be stored for a period
of time, clean itthoroughly,remove all dirt, grease, leaves, etc. Store in a clean, dry
area.
Clean entire lawn mower (See "CLEAN- ING" in the Maintenance section of this
manual).
Lubricate as shown in the Maintenance section of this manual.
Be sure that all nuts, bolts, screws, and
pins are securely fastened. Inspect moving parts for damage, breakage and
wear. Replace ifnecessary.
Touch up all rusted or chipped paint
surfaces; sand lightlybefore painting.
HANDLE
You can fold your lawn mower handle for storage.
Squeeze the bottom ends of the lower
handle toward each other until the lower handle clears the handle bracket, then
move handle forward.
Loosen upper handle mounting bolts enough to allow upper handle to be folded
back.
IMPORTANT: When folding the handle for storage or transportation, be sure to
fold the handle as shown or you may
damage the control cables.
When setting up your handle from the storage position,the lower handle will automatically lock into the mowing position.
Lower handle
Squeeze to
_ld
/,
Hairpin pin
cotter
Operator presence control bar
Upper handle
Fold forward for _,, storage
_7/_'_ _,_ Fold ___'//" l backward
_ Mowing
"'._J" position
14
Lowe
handle
Page 15
ENGINE FUELSYSTEM
IMPORTANT: It is important to prevent gum deposits from forming in essential
fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can
damage the fuel system of an engine
while in storage.
Drain the fuel tank
Start the engine and let it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner
products inthe fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE; Fuel stabilizer is an acceptable alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINEOIL Drain oil (with engine warm) and replace with
clean engine oil (See "ENGINE" in the
Maintenance section of this manual). CYLINDER
Remove spark plug.
Pour one ounce (29 ml) of oil through
spark plug hole into cylinder.
Pull starter handle slowly a few times to
distribute oil.
Replace with new spark plug.
OTHER
Do not store gasoline from one season to
another.
Replace your gasoline can ifyour can
startsto rust. Rustand/or dirtinyour gasoline will cause problems.
Ifpossible, store your unitindoors and cover if to give protectionfrom dust and dirt.
Cover your unitwith a suitable protective cover that does not retain moisture. Do not
use plastic. Plasticcannot breathe which
allows condensation to form and will cause your unit to rust.
IMPORTANT: Never cover mower while engine and exhaust areas are still warm.
ACAUTION: Never store the lawn mower with gasoline in the tank inside a
building where fumes may reach an open
flame or spark. Allow the engine to cool
before storing in any enclosure.
15
Page 16
TROUBLESHOOTING CHART
)ROBLEM CAUSE CORRECTION
Does not start
Loss of power
Poor cut- uneven
1. Dirty airfilter.
2. Out of fuel.
3. Stale fuel.
4. Water in fuel.
5. Spark plug wire is disconnected.
6. Bad spark plug.
7. Loose blade or broken blade adapter.
8. Control bar in released
position.
9. Control bar defective.
1. Rear of lawn mower housing
or cuttingblade dragging in heavy grass.
2. Cuttingtoo much, grass.
3. Dirtyair filter.
4. Buildup of grass, leaves, and trash under mower.
5. Too much oil in engine.
6. Walking speed too fast.
1. Worn, bent or loose blade.
2. Wheal heights uneven.
3. Buildup of grass, leaves and trash under mower.
1. ClearVreplace air filter.
2. Fill fuel tank.
3. Drain tank and refillwith fresh clean fuel.
4. Drain fuel tank and carburetor and refilltank
with fresh gasoline.
5. Connect wire to plug.
6. Replace spark plug.
7. Tighten blade bolt or
replace blade adapter.
8. Depress controlbar to
handle.
9. Replace control bar.
1. Set to "Higher Cut"
pos_on.
2. Set to "Higher Cur
position.
3. Clean/replace air filter.
4. Clean underside of mower housing.
5. Check oil level.
6. Cut at slower walking speed.
I I1. Replace blade. Tighten
blade bolt.
2. Set all wheels at sarne
height
3. Clean underside of
mower housing.
16
Page 17
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Excessive
vibration
Starter rope herd topull
Loss of ddve
Grass catcher not filling (if so
equipped)
1. Wom, bent or loose blade.
2. Bent engine crankshaft.
.
Engine flywheel brake is on
when control bar is released.
.
Bent engine crankshaft.
3.
Blade adapter broken.
4.
Blade dragging in grass.
1. Drive wheels not turning with drive control engaged.
2. Belt not driving
1. Cutting heighttoo low.
2. Lifton blade worn off.
3. Catcher not venting air.
1. Re_ace blade. TKjhten blade bolt.
2. Contact an authorized service center.
1. Depress control bar to
upper handle before pullingstarter rope.
2. Contact an authorized service center.
3. Replace blade adapter.
4. Move lawn mower to cut grass or to hard surface.
1. Adjust or replace drive control
cable.
2. Put belt on pulleys or
replace belts if broken.
1. Raise cutting height.
2. Replace blade.
13. Clean grass catcher.
Hard to push
1. Grass is too high or wheel he'_ht is too low.
2. Rear of lawn mower housing or blade dragging
in grass.
3. Grass catcher too full.
4. Handle height position not rightforyou.
1. Raise cutting height.
2. Raise rear of lawn mower housing one (1) setting
higher.
3. Empty grass catcher.
4. Adjust handle height to suit.
17
Page 18
SERVICENOTES
34
Page 19
ROTARY LAWN MOWER -- MODEL NO. 917.377425
GEAR CASE ASSEMBLY PART NUMBER 702511
15
14
KEY PART
NO. NO. DESCRIPTION
1 17490416 Tapping Screw 1/4-20 x 1÷1/4
2 137055X0(H EngagementBracket
3 137053 Shifter
4 57072 Seal
6 48373 Gear Case Halves Kit (Includes Key Nos. 4, 6, and 7) 7 77881 Beadng
8 137051 Worm Shaft
9 137074 Drive Shaft 10 57079 Hardened Washer 11 131484 Clutch Yoke
12 700343 Bushing 13 86447 Plug 14 137050 Helical Gear
15 750436X Clutch Jaw 16 750369 Grease 17 12000O03 E-Ring
18 850848 Hi-Pro Key 19 81585X004 Spring Bracket
NOTE: All component dimensions given
in U.S. inches. 1 inch = 25.4 mm
35
Page 20
ROTARY LAWN MOWER - MODEL NO. 917.377425
68
3g
10 16
40
35
48
18 33
25
62
35
4O
48
2
42
72
52
Page 21
ROTARY LAWN MOWER -MODEL NO. 917.377425
KEY NO.
1 2 3
5
7
8
9
10 11
12 16
17
18 19 22 23
24 25 27 28 29 3O
31 32 33 35 36
38
39 4O 41 42
43 44
45 46
PART
NO,
165452X479 STD541425
168,5,52 153638
131959 66426 51793
136376 88348
157081X479 STD512505
165175X479 170346X479 170345X479
14O540 750097
87584X004
151889 147286 154132 152124
751592 700168X479 700166X479 74760612 750085X007
146630 700331X004 701037 750913X004
61651 142748 151138 57143
83923 85463
DESCRIPqX)N
UpperHandla Lock.nut ZoneControlCalVe
RopeGulde HandleBolt Wire'rk_
HairplnCotter HandleKnot}
FlatWasher3/8 LowerHandle
HexTappingScrew1/4-20 x 1/2 SupportRod
HandleBracketAssenlbly(Left) HandleBracketAssembly(Right)
RearDeflector HexWasher Head Screw #10.24 x 1/2
DeflectorBracket DischargeGUard
HingeRod
HousingBracket
TorsionSpring Locknut
SupportBraCket(Left) SupportBraCket(Right) HexHead Bolt3/8-16x3/4
WheelAdjuStingBracket
spacer
SelectorSpring SelactorKnob
AxleArmAssembly BellevllleWasher
ShoulderBOlt
Wheel& TireAssembly WaveWasher
Locknut3/18-16 DangerDecal
KEY PART
NO. NO. DESCRIPTION
48 149741 Thread Cutting Screw 5/16-18 x 3/4
49 STD541425 Hex Locknut
51 134612 Debris Shield 52 150406 Hex Head Thread Rolling Screw 3/8-16 x 1-
1/6
53 851084 Hex Head Screw 3/8-24 x 1-3/8 (Grd. 8) 54 850263 Helical Lockwasher
55 851074 Hardened Washer 56 152202 Blade22"
57 851514 Blade Adapter
58 752118 Deflector
59 751399 Bracket, Deflector 60 74180410 screw 1/4-20
62 171037 Lawn Mower Housing (Incl. Ref. #46) 63 85548 Engine Pulley
64 87677 Hi-Pro Key #HP 505
68 ...... Engine - (See Breakdown) Craftsman
Model 143.006502
69 153350X479 Support Brkt Handle RH
70 153282X479 Support Brkt Handle LH
71 63601 Locknut Keps 72 151440 Hubcap
- - 161058 Warning Decal (Not Shown)
- - 172521 Owner's Manual (EnglisWSpanish)
Availableaccessoriesnotincludedwithlawnmower:
71 33072 Grass Catcher 71 33623 Gas Can (2.5 gal.)
71 33500 Fuel Stabilizer 71 33300 SAE 3OW Oil (20 oz.)
71 33316 Mower Cover
Page 22
ROTARY LAWN MOWER - MODEL NO. 917.377425
28
30
24
_.-36
18
22
23
Page 23
ROTARY LAWN MOWER- MODEL NO. 917.377425
KEY
NO.
1
2 4 5 6 9
12
15
18 19
21 22
PART
NO.
145793
STD54!425
158755
145755
146527
150495
751152 701037 88118 67725 88O8O 137054
DESCRIPTION Control Bar
Locknut 1/4-20 HexWasher Head Screw
ControlCableAssembly V-Belt
SpringRetainer Locknut1/4-20
SelectorKnob FeltWasher Washer 1/2x 1-1/2 x .134
DustCover Pinion
1/4 x 2.0
KEY PART NO. NO. DESCRIUq'ION
23 12000058
24 150340 26 145212 28 150182 30 143603
32 154990 36 132010 37 137052 39 75192 41 137090
42 702511 43 152018
44 152019 45 86012
E-Ring
Wheel &Tire Assembly
Hex Flange Locknut Hubcap Pan Head Tapping Screw #10-24 x 2-3/4
DriveCover
Locknut Drive Pulley
Spnng
Spdng
Gear Case Assembly Wheel Adjuster Assembly (Left)
Wheel Adjuster Assembly (Right) Ddvsshaft Cover
Page 24
CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.006502
_7
263A
260
1821_
178
120
239 /)
119
125
,.313
.-20
5 1310
46
238 250
4O
Page 25
CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.006502
K]EY PART NO. NO. DESCRIPTION
1 37266 2 26727 6 33734
7 36557
12 36775
12A 36558
12B 36694
14 28277 15 30589 16 34839A
17 31335 18 651018
19 36281 20 32600 3O 37464 40 40027
40028
Cylinder (Incl. 2,20 & 150) 174 30200
Dowel Pin 178 29752 Breather Element 182 6201
Breather Ass'y. (Incl. 6 & 184 26756
12A) BreatherTube 185 36785
Breather Cover & Tube (Incl. 186 326.53 12B) 189 650839
BreatherTube Elbow 191 36559A Washer
Governor Rod (Incl. 14) 195 610973 Governor Lever 207 34336
Governor Lever Clamp 216 33086 Screw, Torx T-15, 8-32 x 19/ 223 650451
64" 224 36786 Extension Spring 238 650932
Oil Seat 239 34338 Crankshaft 241 36919
Piston, Pin & Ring Set (Std.) 245 36905 Piston, Pin & Ring Set (.010" 250 36920
os) 26O 3698O
41 40026
40026
42 40006
40007
43 20381
45 36777 46 32610A
48 27241 50 37460
52 29914 69 35261 70 34311E
72 30572
73 28833 75 27897
80 30574A 81 30590A 82 30591
83 30588A 86 650488
89 611004 90 611112
92 650815 93 650816
100 34443B
101 610118 103 651007
110 37047
119 36787 120 36825
125 37288
126 37289 130 6021A
135 35395
150 31672 151 31673
151A 40017
169 36783 172 36784
Piston & Pin Ass'y. (Std.) 261 30200 (Incl. 43) 262 650831 Piston & Pin Ass'y.(.010" OS 263A 37184 (Incl. 43) 275 36790A
Ring Set (Std.) 277 650988
Ring Set (.010" OS) 285 35000A
Piston Pin Retaining Ring 287 650926
Connecting Rod Ass'y. (Incl. 290 29774
46) 292 26460 Connecting Rod Bolt 298 28763
Valve Lifter 300 36916 Camshaft (MCR) 301 36246
Oil Pump Ass'y. 305 35647
Mounting Flange Gasket 306 36996 Mounting Flange (Incl. 72 thru 307 35499
83,306) 309 650562 Oil Drain Plug (Incl. 73) 310 35648
Drain Plug Gasket 313 34080
Oil Seal 325 37152
Governor Shaft 347 651038 Washer 355 590701
Governor Gear Ass'y. (Incl. 370A 36261
81) 370C 37318
Governor SPOol 370R 37317
Screw, 114-20 x 1-1/4" 380 640262 Flywheel Key 390 690739
Flywheel 400 36792B Belleville Washer
Flywheel Nut 416 36085 Solid State Ignition
Spark Plug Cover 417 650821
Screw, Torx T-15, 10-24 x 15/ 16" 900
GroundWire 900
* Cylinder Head Gasket
Cylinder Head Exhaust Valve (Std.) (Incl.
151) Intake Valve (Std.) (Incl. 161)
Screw, 5/16-18 x 1-1/2" Resistor Spark Plug (RJ19LM)
Valve Spring Valve Spring Cap
Intake Valve Seal
Valve Cover Gasket Valve Cover
KEY PART NO. NO. DESCRIPlqON
Screw, 10-24 x 9/16" Nut & Lock Washer, 1/4-28
Screw, 1/4-28 x 7/8'
* Carburetor To Intake Pipe
Gasket Intake Pipe
Governor Link Screw, 114-20 x 3/8"
S.E. Brake Bracket (Incl.
195)
Terminal Throttle Link
R.P.M. Adjusting Lever Screw, 1/4-20 x 1"
* Intake Pipe Gasket
Screw, 10-32 x 49164"
* Air Cleaner Gasket
AirCleanerCollar Air Cleaner Filtar
Air CleanerCover
BlowerHousing Screw, 10-24 x 9/16"
Screw, 1/4-20 x 1/2" Starter Grill
Muffler Screw, 1/4-20 x 2-5/16"
StarterCup
Screw, 8-32 x 21/64" FuelLine
FuelLine Clamp Screw, 10-32 x 35/64"
Fuel Tank (Incl. 292 & 301) FuelCap
Oil FillTube
"O"-Ring
"O"-Ring
Screw, 10-32 x 1/2" Dipstick
Spacer SpringClip
Screw, 10-32 x 51/64" Starter Handle Lubrication Decal
Primer Decal (3 X) Warning Decal
Carburetor (Incl. 184) Rewind Starter
Gasket Set (Incl. Items
Marked*) Spark Arrestor Kit (Incl.
417)(Optional)
Screw, 10-32 x 1/2=
(Optional)
Replacement Engine NONE Replacement S/B 750859, orderfrom 71-999
RPM High 2900 to 3200
NOTE: This engine could have been built with 590702
starter).
NOTE= Alt component dimensions given in U.S. inches
1 inch = 25.4 mm
41
Page 26
CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.006502
I
NO.
2O
20A
1
2 4
5 6
7
16 17
18
25 27
28 29 3O 31
35 36
36A 37
4O 44
47 48
6O
PARr
NO.
64O262
_1615 _1_7
_1184 _11_
64O070 6505O6
6O16O7 _1_5
6307_ 640018
64O2OO
_1_7 _1024
632019
_1028 _1021
6O10_
64O2_ 64OO80
6327_
632547 640175
_110A
63O7_
_I_7
63276OB
DESCRIPTION
Carburetor(Incl. 184 of EnginePartsList) ThrottleShaft & LeverAssembly
ThrottleRetumSpring
* DustSeal Washer * DustSeal (Throttle)
ThrottleShutter
* ShutterScrew
FuelFitting
ThrottleCrackScrew/IdleSpeedScrew TensionSpdng
IdleRestdctorScrew IdleRestdctorScrwe Cap (Black)
FloatBowl
* Float Shaft
Float
* FloatBowl"O"Ring * Inlet Needle,Seat, & Clip(IncL31)
SprlngClip
PdmerBultYRetalnerRing MainNozzleTube
CarburetorTube
* "O"Ring,MainNozzleTube
HighSpeedBowlNut BOWlNutWasher
Welchplugi;IdleMixture Well WelchPltJgAtmosphericVent
Repairi_t_lnc, ItemsMarked*)
42
Page 27
CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.006502
i tl
KEY NO.
1 2 3
4
5 6
7 8
PARr
NO.
590702 590599A
5906OO 590696 5906O1
59O697 59O698
590699 590700
DESCRIPTION RecoilStarter
SpringPin (Incl.4) Washer
Retainer Washer
BrakeSpring StarterDOg
DogSpring Pulley&RewindSpring
Ass'y.
11
590703
StarterHousingAss'y.(40
degreegrommet)
12
590535
StarterRope( 98"X 9/64" dia.)
13
590701
--S
StarterHandle
V--t4
!1 III -T
KEY
NO.
m__
11 12
13 14
3 6
7 8
PARr
NO.
590739 590740
590616 590617 590618A 59O638
59O535
590701 590760
DESCRIPTION RewindStarter
Retainer
StarterDog DogSpdog Pulley& RewindSpringAss'y StarterHousingAss'y(40 degreegrommet)
StarterRope(Length98" x
9164"alia.) StarterHandle
SpdngClip
43
Page 28
For repair of major brand appliances in your own home...
no matter who made it, no matter who sold it!
1-800-4-MY-HOME S_Anytime,dayor night
(1-800-4694663)
www.sears.com
To bring in products such as vacuums,
lawn equipment and electronics for repair, call for
the location of your nearest Sears Parts & Repair Center.
1-800-488-1222 Anytirnadayor night
www.sears.com
For the replacement parts, accessories and owner's manuals
that you need to do-it-yourself,call Sears PartsDirectSa!
1-800-366-PART 6ar.- 11p.m.CST,
(1-800-366-7278) 7 daysa week
www.sears.com/partsdirect
To purchase or inquire about a Sears Service Agreement:
1-800-827-6655
7 a.m. - 5 p.m. CST, Mon.- Sat.
Para pedir servicio de reparacibn a domicilio, Au Canada pour service en fran_ais:
y para ordenar piezas con entrega a domicilio: 1-877-LE-FOYER _
1-888-SU-HOGAR s.
(1"888-784"6427)
© Seem, Roebuck and Co,
® RegisteredTrademark/ Trademark of Sears,Roebuckand Co,
® Marca Registrada / TMMarca de Fdbdca de Seam, Roebuck and Co.
YM
(t -877-533-6937)
172521 1.24.00 TR Printed in U.S.A.
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