Craftsman 917377410 Owner’s Manual

Owner's Manual
£RRFTSI tQIi
5.5 HORSEPOWER 22" SIDE DISCHARGE
POWER PROPELLED ROTARY LAWN MOWER
Model No.
917.377410
Assembly
Operation
Maintenance
Espa_ol
Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions before operating this equipment
Sears, Roebuck and Co ' !offman Estates, IL 60179
Visit our Craftsman website: www._ _._:om/craftsman
Warranty 2 Product Specifications 10 Safety Rules 2 Service and Adjustments 13
Assembly 4 Storage 14 Operation 5 Troubleshooting 16
Maintenance Schedule 9 Repair Parts 35
Maintenance 9 Parts Ordering Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workman-
ship. If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only while this product is in use in the United States.
This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state. SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
Safety standards require operator
presence controls to minimize the risk of injury. Your unit is equipped with such controls. Do not attempt to defeat the function of the operator presence controls under any circumstances.
TRAINING:
Read this operator's manual carefully. Become familiar with the controls and
know how to operate your mower properly. Leam how to quickly stop
mower.
Do not allow children to use your mower. Never allow adults to use mower without
proper instructions.
Keep the area of operation clear of all persons, especially small children and
pets.
Use mower only as the manufacturer intended and as described in this
manual.
Do not operate mower if it has been
dropped or damaged in any manner. Always have damage repaired before
using your mower. Do not use accessory attachments that are not recommended by the manufac- turer. Use of such attachments may be
hazardous. The blade turns when the engine is
running.
PREPARATION:
Always thoroughly check the area to be mowed and clear it of all stones, sticks,
wires, bones, and other foreign objects. These objects will be thrown by the
blade and can cause severe injury.
Always wear safety, glasses or eye shields when starting and while using
your mower.
2
Dross properly. Do not operate mower when barefoot or wearing open sandals. Wear only solid shoes with good traction
when mowing.
Check fuel tank before starting engine. Do not fill gas tank indoors, when the
engine is running or when the engine is hot. Allow the engine to cool for several
minutes before filling the gas tank. Clean off any spilled gasoline before starting the engine.
Always make wheet height adjustments
before starting your mower. Never
attempt to do this while the engine is running.
Mow only in daylight or good artificial
light.
OPERATION:
Keep your eyes and mind on your mower and the area being cut. Do not let other interests distract you.
Do not mow wet or slippery grass. Never
run while operating your mower. Always be sure of your footing -- keep a firm
hold on the handles and walk.
Do not put hands or feet near or under rotating parts. Keep clear of the dis-
charge opening at all times.
Always stop the engine whenever you leave or are not using your mower, or before crossing driveways, walks, roads,
and any gravel-covered areas.
Never direct discharge of material toward bystanders nor allow anyone near the mower while you are operating
it.
Before cleaning, inspecting, or repairing your mower, stop the engine and make absolutely sure the blade and all moving
parts have stopped. Then disconnect the
spark plug wire and keep it away from
the spark plug to prevent accidental starting.
Do not continue to run your mower if you
hit a foreign object. Follow the procedure outlined above, then repair any damage before restarting and operating you
mower.
Do not change the governor settings or overspeed the engine. Engine damage or personal injury may result.
Do not operate your mower if it vibrates abnormally. Excessive vibration is an indication of damage; stop the engine, safely check for the cause of vibration and repair as required.
Do not run the engine indoors. Exhaus fumes are dangerous.
Never cut grass by pulling the mower
towards you. Mow across the face of
slopes, never up and down or you might lose your footing. Do not mow excessively steep slopes. Use caution when operating the mower on uneven terrain or when changing directions --
maintain good footing.
Never operate your mower without
proper guards, plates, grass catcher or other safety devices in place.
MAINTENANCE AND STORAGE:
Check the blade and the engine mounting bolts often to be sure they an
tightened properly.
Check air botts, nuts and screws at
frequent intervals for proper tightness t
be sure mower is in safe working condition.
Keep all safety devices in place and working.
To reduce fire hazard, keep the engine free of grass, leaves or excessive
grease and oil.
Check grass catcher often for deteriora. tion and wear and replace worn bags.
Use only replacement bags that are recommended by and comply with
specifications of the manufacturer of
your mower.
Always keep a sharp blade on your mower.
Allow engine to cool before storing in any enclosure.
Never store mower with fuel in the tank
inside a building where fumes may reach an open flame or an ignition
source such as a hot water heater,
space heater, clothes dryer, etc. ALook for this symbol to point out important safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.
_,CAUTION: Always disconnect spark plug wire and place wire where it cannol
contact spark plug in order to prevent
accidental starting when setting up, transporting, adjusting or making repairs
AWARNING
The engine exhaust from this product contains chemicals known to the State o
California to cause cancer, birth defects,
or other reproductive harm.
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These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Sears retail outlets and service centers. Most Sears stores can also order repair parts for you, when you provide the model
number of your lawn mower. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
MULCHER KITS
STABILIZER
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
_j LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS BLADES
BLADE ADAPTERS WHEELS
Read these instructions and this manual in its entirety before you attempt to assemble
or operate your new lawn mower. IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been as- sembled at the factory with the exception of
those parts left unassembled for shipping
purposes. To ensure safe and proper operation of your lawn mower, all parts and
hardware you assemble must be tightened securely. Use the correct tools as neces- sary to ensure proper tightness. All parts
such as nuts, washers, bolts, etc., neces- sary to complete the assembly have been
placed in the parts bag.
TO REMOVE LAWN MOWER FROM
CARTON
Remove loose parts included with
mower.
GRASS CATCHERS
FOR
SIDE DISCHARGE
GAS CANS
AIR FILTERS
SPARK PLUGS
ENGINE OIL
Cut down two end comers of carton and lay end panel down flat.
Remove all packing materials except padding between upper and lower
handle and padding holding operator
presence control bar to upper handle.
Roll lawn mower out of carton and
check carton thoroughly for additional loose parts.
HOWTO SET UPYOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully sc as not to pinch or damage control cables
Raise handles until lower handle
section locks into place in mowing position.
Remove protective padding, raise
upper handle section into place on lower handle and tighten both handle knobs.
4
Remove handle padding holding operator presence control bar to upper
handle.
Your lawn mower handle can be
adjusted for your mowing comfort. Refer to =Adjust Handle" in the Service and Adjustment section of this manual.
Operator presence control
Upper handle
/'/ " MOWing
position
OnW ra
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the
location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Operator presence
Engine zone
Starter handle
Handle knob
Engine oil cap with dipstick
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE Wheel adjuster
in the engine. '(on each wheel) MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commis- sion. The blade turns when the engine is running.
Ddve control lever
Gasoline filler cap
Primer
Drive cover
ig
Operator presence control bar- must be
held down to the handle to start the engine. Release to stop the engine. Primer - pomps additional fuel from the carburetor to the cylinder for use when starting a cold engine.
Starter handle - usedfor startingthe engine.
Drive control lever - usedto engage power- propelledforwardmotionof lawn mower,
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can result in foreign objects thrown
The operation of any lawn mower into the eyes, which can result in
severe eye damage. Always wear safety
glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED CONTROL
The engine speed was set at the factory for optimum performance. Speed is not
adjustable.
ENGINE ZONE CONTROL _,CAUTION: Federal regulations require
an engine control to be installed on this lawn mower in order to minimize the risk
of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control. The blade
turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which
requires the operator to be positioned behind the lawn mower handle to start and
operate the _awn mower.
DRIVE CONTROL
Self-propelling is controlled by holding the
operator presence control bar down to the handle and pushing the drive control lever forward until it clicks; then release the lever.
Forward motion will stop when the operator presence control bar is released. To stop
forward motion without stopping engine,
release the operator presence control bar slightly until the drive control disengages. Hold operator presence control bar down to handle to continue mowing without serf-
propelling.
To keep drive control engaged when tuming comers, push down on handle and
lift front wheels off ground while tuming lawn mower.
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower wheels
for high cut.
Adjust cutting height to suit your require- ments. Medium position is best for most
lawns.
To change cutting height, squeeze adjuster lever toward wheel. Move wheel up or down to suit your requirements. Be
sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the plate tabs.
Lower wheels for Plate tab high cut
Lever
Raise wheels for low cut
NOTE: Your lawn mower has been shipped ready for mulching operation. To
convert to discharging operation, you
must install the discharge deflector attachment included with your mower.
TO CONVERT TO DISCHARGING
MOWER
Lift discharge guard and remove mulcher plate.
Mower can now be used for side
discharging or optional grass catcher
can be attached.
To return to mulching operation, simply reinstall mulcher plate as shown.
Discharge guard
Operator presence control Drive
bar _ control
To engage drive control
Drive control
disengaged
Mulcher plate
_,CAUTION: Do not operate your lawn
mower without mulcher door in closed position, discharge deflector in place, or
6 approved grass catcher in place.
BEFORE STARTING ENGINE
OIL
Your lawn mower is shipped without oil in the engine.
Be sure mower is level and area around oil fillis clean.
Remove engine oil cap and fillto the full
line on the dipstick.
NOTE: Allow oil to settle down into
engine for accurate dipstick reading.
Engine holds 20ozs. of oil. Fortypeand
grade of oil to use, see =ENGINE" in
Maintenance section of this manual.
Pour oil slowly. Do not over fill.
Check oil level before each use. Add oil if needed. Fill to full line on dipstick.
To read proper level, tighten engine oil cap
each time.
Reinstall engine oil cap and tighten.
Change the oil after every 25 hours of
operation or each season. You may need to change the oil more often under dusty, dirty conditions.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in
quantities that can be used within 30 days to assure fuel freshness.
•.WARNING: Experience indicates that
alcohol blended fuels _called gasonol or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or
longer, Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur. _CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any spilled oil or fuel. De net store, spill or use gasoline near an open flame.
TO START ENGINE
To start a cold engine, push primer five (5) times before trying to start. Use a firm push. This step is not usually
necessary when starting an engine which has already run for a few
minutes.
Hold operator presence control bar
down to the handle and pull starter handle quickly. Do not allow starter rope to snap back.
To stop engine, release operator
presence control bar.
NOTE: In cooler weather it may be necessary to repeat priming steps. In
warmer weather over priming may cause flooding and engine will not start. If you do flood engine, wait a few minutes
before attempting to start and do not repeat priming steps.
Engine oil ca._p_ Gasoline filler
MOWING TIPS
Under certain conditions, such as very tall grass, it may be necessary to raise
the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to
reduce ground speed and/or run the lawn mower over the area a second
time.
For extremely heavy cutting, reduce the
width of cut by overlapping previously
cut path and mow slowly.
For better grass bagging and most cutting conditions, the engine speed should be set in the fast position.
For side discharge lawn mowers, cutting in a counter-clockwise direction,
starting at the outside of the area to be cut, spreads grass clippings more
evenly and puts less load on the engine. To keep clippings off of
walkways, flower beds, etc., make the
first cuts in a clockwise direction.
Pores in cloth grass catchers can
become filled with dirt and dust with
use and catchers will collect less grass.
To prevent this, regularly hose catcher off with water and let dry before using.
Keep top of engine around starter clear
and clean of grass clippings and chaff. This will help engine air flow and
7
extend engine life.
MULCHINGMOWINGTIPS IMPORTANT:Forbest performance, keep
mower housing free of built-up grass and trash. See "Cleaning" in MAINTENANCE
section of this manual.
The special mulching blade will recur the
grass clippings many times and reduce them in size so that as they fall onto the
lawn they will disperse into the grass and not be noticed. ALso, the mulched grass
will biodegrade quickly to provide nutrients for the lawn. Always mulch with your
highest engine (blade) speed as this will provide the best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes
with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct
sun.
For best results, adjust the lawn mower
cutting height so that the lawn mower cuts
off only the top one-third of the grass blades. If the lawn is overgrown itwill be necessary to raise the height of cut to
reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely
heavy mulching, reduce your width of cut
by overlapping previously cut path and
mow slowly.
Certain types of grass and grass conditions
may require that an area be mulched a
second time to completely hide the
clippings. When doing a second cut, mow
across or perpendicular to the first cut path. Change your cutting pattern from week to
week. Mow north to south one week then change to east to west the next week. This
will help prevent matting and graining of the lawn.
(__i__ Max. 1/3
8
MA,.TENANCESC.EOU'E
Check for Loose Fasteners ll/ I b4' Clean/Inspect Crass Catcher
(If Equipped) ll/ _
M C_eanLawnMower
Clean Under Odve Cove_(Power-Propelled Mowers)
Check drive helt/_ulleys
E {Power-Pmpe(ted Mowers)
Check/Sharpen/Replace Blade _3
Lubrication Chart
Clean Battery/Recherge
Electric Start Mowers 1 I_/ 1_4
E IC_ck Enojneo, Lave_ N Change Engine Oil 11_'1,2
G Clean Air Filter _ g
I Inspect Muffler _1_
N Clean or Replace Spark Plug i/
E Replace Att Fitter Paper Cartridge 11/2
I . Changemore often whenoporatingunder a heavy loador in highambienttemperatures. 2 - Servicemoreoften whenoperatingin dirtyor dustycondition=.
3 - Replace blades rno_eoften when mowingin sandyso4i. 4 - Charge 48 hours al end ofseason.
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not cover items that have been subjected to
operator abuse or negligence. To receive full
value from the warranty, operator must
maintain mower as instructed in this manual. Some adjustments will need to be made
periodicallytoproperlymaintain your unit.
All adjustments in the Service and Adjust- mants section of this manual should be
checked at least once each season.
Once a year, raplace the spark plug, clean or replace air filter element and check
blade for wear. A new spark plug and clean/new air filter element assures proper
alr4uel mixture and helps your engine run
better and last longer.
Follow the maintenance schedule in this
manual.
BEFORE EACH USE
Check engine oil level.
Check for loose fasteners. LUBRICATION
Keep unitwelllubricated(See "LUBRICATION CHART").
LUBRICATION CHART
(_)Wheel
adjuster
oil
andle bracket
mounting pin
®Spray lubricante €Refer to MAINTINANCE "ENGINE"
SECTION. IMPORTANT: Do not oil or grease plastic
wheel bearings. Viscous lubricants will attract dust and dirt that will shorten the
life of the self lubricating bearings. If you feel they must be lubricated, use only a
dry, powdered graphite type lubricant sparingly.
_Brake
spdng bracket
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