Craftsman 917377391 Owner’s Manual

Owner's Manual
ICRRFTSMRN']
6.75 HORSEPOWER 22" REAR DISCHARGE
POWER PROPELLED ROTARY LAWN MOWER
Model No.
917.377391
Assembly
Operation
Maintenance
Espa_ol
Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.condcraftsman
Warranty ............................................... 2
Safety Rules ......................................... 2
Assembly .............................................. 5
Operation .............................................. 6
Maintenance Schedule ...................... t0
Maintenance ....................................... 10
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of pumhase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in
the owner's manual, Sears will repair free of charge any defect in material or workman- ship,
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase.
Product Specifications ........................ 11
Service and Adjustments .................... 14
Storage ............................................... 15
Troubleshooting ................................. 17
Repair Parts ........................................ 37
Parts Ordering ..................... Back Cover
This Warranty does notcover:
Expendableitemswhichbecome worn duringnormaluse, suchas rotarymower blades,bladeadapters,belts,aircleanersandspark plug.
Repairsnecessarybecause of operatorabuse or negligence,includingbent crankshaftsandthefailure to maintainthe equipmentaccording1othe instructions
containedin theowner'smanual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only while this product is in use in the United States.
This Warranty gives you specific legal rights, and you may also have other rightswhich vary from state tostate.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, Illinois 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in
serious injury or death. I.GENERAL OPERATION
Read, understand, and follow all
instructions on the machine and in the manual(s) before starting. Be thor-
oughly familiar with the controls and
the proper use of the machine before
stading.
Do not put hands or feet near or under
rotating pads. Keep clear of the
discharge opening at all times.
Only allow responsible individuals,
who are familiar with the instructions, to
operate the machine.
Clear the area of objects such as
rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown
by the blade.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Do not operate the mower when barefoot or wearing open sandals.
Always wear substantial foot wear.
Do not pull mower backwards unless
absolutely necessary. Always look down and behind before and while
moving backwards.
Do not operate the mower without proper guards, plates, grass catcher or
other safety protective devices in place.
See manufacturer's instructions for proper operation and installation of
accessodes. Only use accessories approved by the manufacturer.
2
Stoptheblade(s)whencrossinggravel drives,walks,orroads.
Stop the engine (motor) whenever you
leave the equipment, before cleaning the mower or unclogging the chute.
Shut the engine (motor) off and wait until the blade comes to complete stop
before removing grass catcher.
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drugs.
Never operate machine in wet grass.
Always be sure of your footing: keep a
firm hold on the handle and walk; never
run.
Disengage the self-propelled mecha-
nism or drive clutch on mowers so equipped before starting the engine
(motor).
If the equipment should start to vibrate
abnormally, stop the engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.
Always wear safety goggles or safety
glasses with side shields when operating mower.
II. SLOPE OPERATION Slopes are a major factor related to slip
and fall accidents which can result in severe injury. All slopes require extra
caution. If you feel uneasy on a slope, do
not mow it. DO:
Mow across the face of slopes: never
up and down. Exercise extreme caution when changing direction on slopes.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or
embankments. The operator could lose
footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced- footing could cause slipping.
II1. CHILDREN Tragic accidents can occur if the operator
*s not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them;
Keep children out of the trimming area
and underthe watchfulcareof another 3
responsible adult,
Be alert and turn machine off if children enter the area.
Before and while walking backwards,
look behind and down for small children.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Never make adjustments or repairs with
the engine (motor) running. Disconnect the spark plug wire, and keep the wire
away from the plug to prevent acciden- ta! starting.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary, before restarting.
Never attempt to make wheel height
adjustments while the engine (motor) is running.
Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently
check components and replace with manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Do not change the engine governor setting or overspeed the engine.
_Lookforthissymboltopointout
importantsafetyprecautions.Itmeans CAUTION!!! BECOME ALERT!!!YOUR
SAFETY ISINVOLVED.
_, WARNING: In ordertoprevent
accidentalstartingwhensettingup,
transporting,adjustingor makingrepairs,
alwaysdisconnectspark plugwireand placewirewhere itcannotcontactspark
plug.
_WARNING: Engine exhaust: som_ of its constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer and birth defects or other reproductive
harm.
_WARNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known to the
State of Califomia to cause cancer and birth defects or other reproductive harm.
Wash hands after handling,
These accessories were availablewhenthis lawnmowerwas produced.They an=not shipped with your mower.Theyare alsoavailableatmost Searsretailoutletsand
servicecenters. MostSearsstorescanalso orderrepairpartsfor you,whenyou providethe model numberofyourlawnmower. Some oftheseaccessoriesmay not
applytoyour lawn mower.
LAWN MOWER PERFORMANCE
CUPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
MULCHER AITS
STABILIZER
FOR
REAR DISCHARGE
GRASS CATCHERS
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERe
BELTS BLADES
FOR
SIDE DfSCHARGE
GRASSCATCHERS
LAWN MOWERS
AIR FILTERS
BLASE ADAPTERS WHEELS
4
GI_ CANS
SPARK PLUGS
ENGINE OIL
Read these instructions and this manual in its entirety before you attempt to
assemble or operate your new lawn
mower.
IMPORTANT: This lawn mower is
shipped WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been as- sembled at the factory with the exception
of those parts left unassembled for shipping purposes. All pads such as nuts, washers, bolts, etc., necessary to com-
plete the assembly have been placed in the parts bag. To ensure safe and proper
operation of your lawn mower, all parts and hardware you assemble must be
tightened securely. Use the correct tools as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM CARTON
1. Remove loose parts included with
mower.
2. Cut down two end comers of carton and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower
handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thorougly for additional
loose parts.
HOWTO SET UPYOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so as not to pinch or damage control cables.
1. Raise handles until lower handle section locks into place in mowing
position.
2. Remove protective padding, raise
upper handle section into place on lower handle and tighten both handle
knobs.
3. Remove handle padding holding operator presence control bar to
upper handle.
Your lawn mower handle can be adjusted for your mowing comfort. Refer to "Adjust
Handle" in the Service and Adjustments section of this manual.
Operator presence controlbar _'_
Upper handle _ //// /y ,_
_<:::"_:_..._t_li_ Mowing
///,i.
,, _,<_--_:..
_ _poston
Lowerhandle
TO INSTALL AT'rACHMENTS Your lawn mower was shipped ready to
be used as a mulcher. To convert to bagging or discharging:
Open rear door and remove mulcher plug. Store mulcher plug in a safe place.
You can now install catcher or optional clipping deflector.
To return to mulching operation, install mulcher plug into discharge opening
of mower.
4_I,CAUTION: Do not run your lawn mower w=thoutmulcher plug in place or ap- proved clipping deflector or grass catcher
in place. Never attempt to operate the lawn mower with the rear door removed
or prepped open.
Mulcher plu
5
KNOWYOURLAWNMCNVER READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
LAWN MOWER. Compare the illustrations with your lawn mower to familiarize youmelf
with the location of various controls and adjustments. Save this manual for future
reference,
These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WANNING ON OFF ANn FEET AWAY
Engine zone control cable Operator presence control bar
Drive control lever
::::::\
Engineo, capw/
dipstick
IMPORTANT: This lawn mower is shipped WITHOUT OiL OR GASOLINE in (oneach wheel)
the engine.
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commis- sion. The blade turns when the engine is running,
Operator presence control bar - must
be held down to the handle to start the
engine. Release to stop the engine.
Primer - pumps additional fuel from the
carburetor to the cylinder for use when
starling a cold engine.
Starter handle - used for starting the engine, Drive control lever - used to engage
power-propelled forward motion of lawn
mower.
Muk_her plug - must be removed to convert to bagging or discharging
6 operation.
Gasolinecap
Housing
Wheeladjuster
Theoperationofanylawn mowercanresultin
foreignobjectsthrowninto theeyes,whichcanresult insevereeye damage.
Always wear safety glasses or eye shields while operating your lawn mower
or performing any adjustments or repairs. We recommend a wide vision safety
mask over spectacles or standard safety glasses.
HOWTO USEYOUR LAW.N MOWER
ENGINE SPEED
The engine speed was set at the factory for optimum performance. Speed is not
adjustable. ENGINE ZONE CONTROL
_kCAUTION: Federal regulations require
an engine control to be installed on this lawn mower in order to minimize the risk
of blade contact injury. Do not under any
circumstances attempt to defeat the function of the operator control. The blade
turns when the engine is running.
-Your lawn mower is equipped with an operator presence control bar which
requires the operator to be positioned behind the lawn mower handle to start
and operate the lawn mower.
TO ADJUST CUTTING HEIGHT Raise wheels for low cut and lower
wheels for high cut, adjust cutting height to suit your requirements. Medium position is best for most lawns.
To change cutting height, squeeze adjuster lever toward wheel. Move
wheel up or down to suit your require- ments. Be sure all wheels are in the
same setting. NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped) allow lever to be positioned between the
plate tabs. PlateTab
LowerWheels forHighCut / _L
TO ATTACH GRASS CATCHER
1. Lift the rear door of the lawn mower and place the grass catcher frame
side hooks onto the door pivot pins.
2. The grass catcher is secured to the lawn mower housing when the rear door is lowered onto the grass catcher
frame,
_CAUTION: Do not run your lawn
mower without clipping deflector or
approved grass catcher in place. Never attempt to operate the lawn mower with
the rear door removed or prepped open,
Pivot
frame hook
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the
frame handle.
2. Remove grass catcher with clippings from under lawn mower handle.
3. Empty clippings from bag using both frame handle and bag handle.
NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.
Bag
handle
Grass catcher
handle
Grass catcher
handle
Raise Wheels for LowCut
"ever
DRIVE CONTROL
Self-propelling is controlled by holding the operator presence control bar down
to the handle and pushing the drive
control lever forward until it clicks; then releasing the lever.
Forward motion will stop when the
operator presence control bar is
released. To stop forward motion without stopping engine, release the operator presence control bar slightly
until the drive control disengages. Hold operator presence control bar down
against handle to continue mowing without self-propelling.
To keep drive control engaged when
turning comers, push down on handle
and lift front wheels off ground while
turning lawn mower.
Operator presencecontrolbar Drive
_\ .,_/_X"X control
To engage Drive control drive control disengaged
BEFORE STARTING ENGINE ADD OIL Your lawnmower is shipped without oil in
the engine. Engine holds 20 oz. of oil.
For type and grade of oil to use, see =ENGINE" in Maintenance section of this
manual,
1. Be sure lawnmower is level and area
around oil fill is clean.
2. Remove engine oil cap and fill to the full line on the dipstick. Pour oil slowly.
Do not over fill.
NOTE: Allow oil to settle down into engine
for accurate reading. To read proper level,
tighten engine oil cap, then remove it to
read the dipstick.
3. Reinstall engine oil cap and tighten.
Check oil level before each use. Add oil if needed. Fill to full line on dipstick.
Change the oil after every 25 hours of operation or each season. You may need to change the oil more often
under dusty, dirty conditions.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. Do not mix oil with gaso-
line. Purchase fuel in quantities that can be used within 30 days to assure
fuel freshness.
_WARNING: Experience indicatesthat
alcohol blended fuels (called gesohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
_k CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
Engineoilcap Gasolinefillercap
TO START ENGINE
NOTE: Due to protective coatings on the engine, a small amount of smoke may be
present during the initial use of the product and should be considered
normal.
1. To start a'cold engine, push pdmer three (3) times before trying to start.
Use a firm push. This step is not usually necessary when starting an engine which has already run for a
few minutes.
2. Hold operator presence control bar down to the handle and pull starter
handle quickly. Do not allow starter
rope to snap back.
TO STOP ENGINE
To stop engine, release operator
presence control bar. NOTE: In cooler weather it may be necessary to repeat priming steps. In
warmer weather over priming may cause flooding and engine will not start. If you
do flood engine, wait a few minutes before attempting to start and do not
repeat priming steps.
MOWING'rIPS
Undercertainconditions,suchas very
tallgrass,itmay be necessaryto raise
theheightofcut to reduce pushing effortand tokeepfromovedoadingthe
engineand leavingclumpsof grass clippings,tt may alsobe necessaryto
reducegroundspeed and/orrunthe lawn mowerover the area a second
time.
Forextremelyheavycutting,reducethe widthof cutby overlappingpreviously
cutpathand mow slowly.
Forbettergrassbaggingand most
cuttingconditions,the enginespeed shouldbe set in thefastposition.
When usinga rear dischargelawn
mowerin moist,heavygrass,clumpsof cutgrassmaynot enterthegrass
catcher. Reducegroundspeed
(pushingspeed) and/or runthe lawn moweroverthe area a secondtime.
If atrailofclippingsislefton theright
side of a reardischargemower,mow in a clockwisedirectionwitha small
overlapto collectthe clippingson the next pass.
Poresinclothgrasscatcherscan
becomefilledwithdirt anddustwith use andcatcherswillcoltectlessgrass. To
preventthis, regularlyhosecatcheroff withwaterand let drybefore using.
Keeptopof enginearoundstarterclear
and cleanof grassclippingsandchaff. Thiswillhelpengineair flowand extendenginelife.
MULCHING MOWINGTIPS IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. See "Cleaning" in
Maintenance section of this manual.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrede quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed as this will provide the
best recutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the
early afternoon. At this time the grass has dried and the newly cut area will
not be exposed to the direct sun.
For best results, adjust the lawn mower
cutting height so that the lawn mower
cuts off only the top one-third of the grass blades. If the lawn is overgrown
it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and
leaving clumps of mulched grass. For extremely heavy mulching, reduce your
width of cut by overlapping previously cut path and mow slowly.
Certain types of grass and grass
conditions may require that an area be mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and graining of the lawn.
9
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