Craftsman 917377351 Owner’s Manual

SWAINS
CRIIFTSMIIN°
MODEL NUMBER 917.377351 OWNER'S MANUAL
. Assembly
Operation
Customer
Responsibilities
° Service ° Adjustments
° Repair Parts
Caution: Read and Follow
all Safety Rules and Instructions
Before Operating This Equipment
159810 02.10,97 VBL
Printed in US A.,
SAFETY RULES
_Safe Operation Practices for Walk-Behind Mowers
IMPORTANT: 'tHtS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT tN SERIOUS INJURY OR DEATH SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MiNiMIZE THE RISK OF INJURY, YOUR UNIT iS
EQUIPPED WiTH SUCH CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUMSTANCES
TRAINING:
Read Ihls operator'smenual carefully Become familiar w_lh the conlrots and know how lo operate your mower prapedy Learn haw to quickly stopmower
* Do not allow chtldrentousa your mower Never allow adulls
to usa mower withoutproper Instrucltons.
Keep the area of operation clear of all parsons, especially small childrenand pets
Use mower only as the manufacturer intended and as de- scrlbedinthlemanual,
. Do not operate mower If ithas been dropped or damaged In
any manner, Always have damage repaired before using your mower
° Do not useaccessory attachmentsthat are notrecommended
by the manufacturer Use of such at|achmente may be hazardous
, The blade turnswhen the engine ts running PREPARATION:
Atwaysthoroughlycheckthearea to be mowed andclearttof all stones, sticks_ wires,bones, and other foreign objects.
These objects wil! be thrown by the blade and can cause severeinjury
,, Always wear safety glasses or eye shields whenstarling and
while using your mower. Dress properly, Do not operate mower when barefoot or
wearing open sandals Wear only solidshoes withgood trastton when mowing
Check fue_tank before starling engine Do not fill gas tank indoors,whentheengine Isrunningorwhentheengine ishot
Allow the engine !o coolforseveral minutes before ftiiingthe gas tank Clean off any spilled gasoline before startingthe
engine,
,, Always make wheel height adjustmentsbefore starling your
mower, Never attempt to dothis while the engine Is running,
Mow only Indaylight or good ad]flcial light.
OPERATION:
,' Keep youreyesand mind on your mower andthe areabeing
cut Do not let other Interasls distract you
" Do notmow wet orslippery grass, Never runwh_laoperating
your mower, Always be sureofyour fooling- keep afirmhold on the handles and walk.
. Do not puthands or test near orunder rotatingpads Keep
sleet of the discharge opening at all times, Always stop Ihe engine whenever you leave orare notusing
your mower, or before crossing driveways, walks, roads,and any gravel-covered areas
. Never direct discharge of material Ioward byslandars nor
allow anyonenear the mower while you are operating it.
Belorecleaning, inspecting,orrepaldng yourmower, stopthe engine and make absolutelysure the blade and all moving
pads have stopped. Then disconnect thespark plugwire and keep It away from the spark plug to prevent accidental
starting
° Do not continue to run your mower if you hit a foreign object.
FotIow the procedure outtlned above, then repair any dam-
age before restarting and operaling you mower Do not change r the governor settings or overspeed the
angina Engine damage or personal tnjury may resWl Do not oparale your mower if tt vibrates abnormaf{y Exces..
siva vibration Is an indication of damage; slop the engine, safely check for the cause of vibration and repair as required
. Do not run lhe engine Indoors Exhaust fumes are danger..
cue.
Never cut grass by pulling the mower towards you Mow across the face of slopes, never up and down or you might Ioseyourfaotlng Donotmowexcessivetysteepstepes Use
caution when operal_ng the mower on uneven terrain orwhen changing directions - maintain good fooling,
Never operate your mower without proper guards, plates, grass catcher or other safety devices in place
MAINTENANCE AND STORAGE:
Check the blade and Ihe engine mounting bolls often to be sure they are tightened propedy
Check all bolls, nuts and screws al frequent inlervals for proper lfghlness to be sure mower Is In safe working condl..
t[on
Keep all safely devices In place and working
To reduce flre hazard, keep the engine free of grass, _eavas or excessive grease and olt
Check grass catcher often lot deterioration and wear and rap]aceworn bags Use only replacement bags that are
recommended by and comply with specifications of the manufaclurer of your mower
, Always keep a sharp blade on your mower
,, Allow engine to coot before storing in any enclosure
Never store mower wilh fuel in the tank inside a building where luTes may reach an open flame or an ignflion source such as a hot water heater, apace heater, dolhes dryer, etc.
portan! safety preeautlons, tt means
i _ Lookfor this symbol to point out Im-
The engine exhaust from this product con- tains chemicals Known to the State of Califor-
nia to cause cancer, birth defects, or other
CAUTIONHI BECOMEALERTUI YOUR
SAFETY !S INVOLVED
CAUTION: Always disconnect spark
not contact spark plug in order to pre- plug wire and place wire where it can- vent accidental starting when setting
up, transporting, adjusting or making
repairs.
WARNING A I
reproductive harm.
CONGRATULATIONS on your purchase of a Sears Lawn Mower_ t _as been designed, engineered and mamJfac-.
lured to give you the best possibie dependability and performance.
Should you experience any problem you cannel easity remedy, please contact your nearest Sears Authorized
Service Center/Department. We have competent, wall-
trained technicians and the proper tools to sarv{ce or repair this lawn mower.
Piease read and retain tn;s manual The instructions will
enable you to assemble and maintain your lawn mower properly Always observe the "SAFETY RULES",
MODEL NUMBER 917..377351
SERIAL NUMBER
DATE OF PURCHASE THE MODELAND SERIAL NUMSERSWEL BE FOUND
ON A DECAL ATTACHED TO THE REAR OF THE LAWN MOWER HOUSING
YOU S NOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE,
PRODUCT SPECIFICATIONS
HORSEPOWER: 6 25
DISPLACEMENT: 'f2 56 CU IN
GASOLINE CAPACITY 15 QUARTS AND "TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG): SAE 30 (ABOVE 32"F)
SAE 5W-30 (below 32°F)
iO{L CAPACITY: 20 OZS SPARK PLUG: CHAMPiON RJ19LM
(GAP: 030")
VALVE CLEARANCE: INTAKE: 008'
EXHAUST: 008"
SOLID STATE iGNITION AiR GAP; ,0125 IN
BLADE BOLT TORQUE: 35440FT LBS
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details°
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules
Fot_'owa regular schedule in maintaining, caring for and using your lawn mower
Fo{low the instructions under "Customer Responsibilities" and "Storage" sectlons of this owner's manual,
ilul,i, illl .................... i ii i ii illl illll i, ii i i, u,,,,
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up
according to the operating and maintenance _nstructions in the owner's manual, Sears w{_lrepair free o! charge any defect in material or workmanship
If {his,Craftsman Lawn Mower is used for commercial or rentat purposes, INs warranty applies for only g0 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, brade adapters, belts, air cleaners and spark plug,
Repairs necessary because of operatorabuse or negligence includingbent crankshafts and the Iailure to maintain
the equ pment according to the {nstructions contained in the owner's manual
WARRANTY SERVICE iS AVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER TO THE NEAREST SEARS SERVICE CENTERtDEPARTMENT IN THE UNITED STATE& THiS WARRANTY APPLIES ONLY WHILE TH_S PRODUCT IS tN USE IN THE UNITED STATES.
This Warranty gives you specific lega_ rights, and you may also have other rights which vary from state to state
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
TABLE OF CONTENTS
SAFETY RULES ................................................ ,,........;... 2
PRODUCT SPECIFICATIONS ......................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 12..14
WARRANTY ..................... _............................................ 3
ASSEMBLY ....................................................................... 6
OPERATION ......................................................................... 8
MAINTENANCE SCHEDULE ...................................... 12
INDEX
A
Accessories ................. ....................... 5
Adjustments:
Carburetor .............................. 15
Drive Beit ............ ......................... 15
Engine Speed ..............................15
Handie Height ............................ 15
Height of Cut ........................... 9
Air Filter.'
Replacement ...............................14
Service ................................ 14
Assembly ...................................... 6
B
Blade:
Sharpening ...................... t3
Replacement ................. 13
C
Controls:
Drive Control ....................... 8
Engine Zone Control ............ 8
Engine Speed Control ............ B
Operator Presence
Control Bar ........................... 8
Customer Responstbiffties 3, 12-14
Air Filter ................................. 14
Blade Care/Replacement ..... 13
Drive Wheels ........................ 13
Engine ............................ 14
Lubrication ............. : ...................14
Spark Plug ................................. I4
Cutting Levels .................................. 9
Engine:
Air Filter .................................... 14
OII Change .......................... 14
Oil Level .................................... 14
Oil Type .......................... 14
Starting .............................. !0
Slopping ..................................... 10
Storage ................................... 16
Fuel:
Capacity ................. 3
Storage ........................ 16
Type ............... 10
HandleAdjustment:
Assembly ....................... 6
Cutting Height ................. 15
Lubrication:
Engine ....................................14
LawnMower .............................12
Maintenance Agreement ........... 3
Maintenance Schedule ................. 12
Mowing Tips ............................. 10
Oth
Engine ................._.................. 12
Storage ................................... 16
SERVICE AND ADJUSTMENTS .................................. 15
STORAGE ............................................................................ 16
TROUBLESHOOTING ...................................... ,,.............. 17
REPAIR PARTS - LAWN MOWER ........................ 1B-23
REPAIR PARTS - ENGINE .................................... 25-27
PARTS ORDERING/SERVICE ...........................................28
E
F
H
L
M
O
Operation:
Ddve Control ...................... 9
Engine Contro! ................ 9
Grass Catcher ................ 9
Mower ............................. 9
Operator Presence
Conlrol Bar ......................... g
Options:
Accessories .......................... 5
R
Repair Pads:
Engine ..................... 25-27
Lawn Mower ....... 18-23
Responsibilities, Customer. 3, t2-14
S
Safety Rules ....................... 2
Service and Adjuslmenls ...... 15
Carburetor ................ 15
Drive Belt ............. 15
Engine Speed .................. 15
Handle ......................... 1 5
Spark Plug ....................... 14
Specifications .......................... 3
Speed Control:
I_ngtne .............................. 8
Starting Ihe Engine ................... to
Stepping the Engine ................. Io
Storage ................................. I6
T
Trouble Shooting Chart ............... 17
W
Warranty ................... 3
LAWN MOWER ACCESSORIES
,1, , , 11 ......................... 11,1 11
These accessories were available when this lawn mower was produced. They are also available at most Sears retail outlets
and service centers Most Sears sEorescan also order repair pads for you, when you provide the model number of your lawn mower, Some of these accessories may not apply to your {awn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
....111,111,11 111
MULCHER KITS
STABILIZER
FOR
__ GRASS CATCHERS
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BLADES
FOR
S{DE DISCHARGE
GRASS CATCHERS
LAWN MOWERS
AIR FILTERS
BLADE ADAPTERS WHEELS
GAS CANS
SPARK PLUGS
ENGINE OIL
ASSEMBLY
Read these instructions and the manue! in its enttrety before you attempt 10 assemble or operate your new lawn
mower Y0ur new lawn mower has been assembled at the factory with the exception of those parts left unassembled
tot shipping purposes. All parts such as nuts, washers,
bolts, etc_, necessary to comptele the assembty have been placed in the parts bag To ensure safe arid proper
operatfen of your fawn mower a}l parts and hardware you assemble must be tightened securely t.se the correct
tools as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM CARTON
Remove loose pards included with mower
Cul down two end corners of carton and lay end panel down flat.
Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle.
Rott lawn mower out of carton and check carton thor- oughly for additional loose parts
HOWTO SET UPYOUR LAWN MOWER TO UNFOLD HANDLE (See Fig, 1A)
_MPORTANT: UNFOLD HANDLE CAREFULLY SO AS NOT TO P_NCH OR DAMAGE CONTROL CABLES.
Raise lower handle sectton to operating position and squeeze the bottom ends of lower handle towards
each other unlit the pin in hand{e can be inserted Into one et the three height adjustment holes
, Raise upper handle section to operating position, re-
move protective padding and tighten handle knobs securely.
Remove any packing materiel from aro und control bar
Your handles may be adjusted for your mowing corn- tort Refer to Service and Adjustments seolion of this
manual.
i ii lllllllllllll i, ,
OP_RATORPRESENCE
CONTROLBAR
UPPER HANDLE
UFTUP
LOWER HANDLE
MULCHERPLUG
FIG. 1A
MOWING POSITION
PIN
3-POSITION HANDLE ADJUSTMENT
eRACKE_
TO INSTALL ATTACHMENTS
(See Fig, 1B) Your lawn mower was shipped ready to be used as a
mulcher To convert to bagglag or discharging:
Open rear door and remove muncherplug. Store mutcher plug ina safe place
You can nowInstallcatcher or optionalctippingdeflec- tor
To returnto mu$chlngoperation, installmulcher plug intodischarge opening of mower,
CAUTION: Do not run your lawn mower
without mulcher plug in place or ap* proved clipping deflector or grass catcher in place. Never attempt to op-
erate the lawn mower with the rear door
removed or propped open.
TO PREPARE BATTERY (See Fig. 2)
NOTE: Your battery must be charged before you can start
your lawn mower
Disconnect engine battery (male) from battery cormac- tor (female)
FIG,, 1B
Connect battery charger connector (ma_e) to battery connector (female),
Plug battery charger into 1!0 volt A.C. outlet.
Leave battery charger connected for 24 hours before slarting your engine for the first time Alter charging, connect engine connector (mate) to
baltery connector (female).
Your engine has an integral alternator for partial charging Connect your battery charger te charge battery as re-
quired. IMPORTANT: THE ENGINE ALTERNATOR WILL NOT
CHARGE A DISCHARGED BATTERY At the end of the mowing season the battery should be
charged for 48 hours to protect the battery during winter storage
I CAUTION: Always disconnect the en- I _, glne connector (male) from the battery
! A_J_, connector(female)topreventecctden- ! _ tal starting when transporting or stop
! "J"="_ lag your lawn mower after the season_
ENGINE
CONNECTOR
(MALE)
BATtERy CONNECTOR (FEMALE)
ASSEMBLY
BATTERY
3ER
CHARGER CONNECTOR
(MALE)
r,,,J,ttt,t,, i ,i
FIGo 2
TO ASSEMBLE AND ATTACH GRASS CATCHER (See Figs, 3A thru 4)
Insert leg of tubular frame through front opening of grass catcher and thread frame into sewn hem of bag
NOTE: Keep bag hem gatllered on the straight leg of the
tubular (rame
When frame comes out the other end of sewn hem, lmmed{atefy work the end of frame down Inside the bag
as shown in inset,
Slide sewn hem evenly around the tubular frame until both ends of frame are exposed out of the front open-
ing Assemble tower frame to tubular frame as shown Be
sure handle {s outside of bag and frames are fully seated as shown in inset,
Slip vinyl bindings over frame,
NOTE: If vinyl bindings are too stiff, hold them in warm
water for a few minutes, If bag gets wet, let if dry before
using, '
Close Ih_ f!iplid Flip lid must be closed while operating lawn mower,
Lift the rear door on the mower housing and place Ihe grass catcher frame onto the formed tabs on U_erear
door hinge bracket. The grass calcher is secured to the lawn mower
housing when Ihe rear door is lowered onto the grass catcher Irame.
CAUTION: Do not run your lawn mower i without clipping deflector or approved I
grass catcher in p|aceo Never atlempt I to operatethe lawn mowerwith the rear |
,1 ,,ni, i1 im_lJ, ,u,Ju_
door removed or propped open. i
SEWNHEM FLIPLID
FIG. 3A
FRAME
CJ"
- li I 11 ,o,.t,,2oo,o,)
FIG. 3B
LOWERFRAMEHANDLE _ _/
FIG. 3C
BRACKET
GRASS CATCHER FRAME
/
FORMED
TABS
7 FIG. 4
OPERATION
i, iJ i,iiJ, JJ,l_Jt ,llUU,i, i i i ii
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER° Compare the Illustrations with your tawn mower to familiarize yourself wtti_ the location of various controls and adjustments Save this
manual for future reference. These symbols may appear'on your lawn mower or in literature supplied with the product. Learn and understand
their meaning_
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
OPERATORPRESENCECONTROLBAR
" DRIVE CONTROL LEVER
AUXILIARY STARTER HANDLE
HANDLE_NOB
CABLE CUPS
GRASS CATCHER
GASOLINE CAP
(ON EACH WHEEL)
MULCRER PLUG
ENGINE O}L CAP WtDIPST[OK
HOUSING
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk.behind power lawn mowers conform to the safety standards of the American National Standards tnstiMe and _he US Consumer Product Safely Commission, The blade turns when the engine is running.
OPERATOR PRESENCE CONTROL - must be held down to the handle to start the engine, Release to slop the engine,
PRIMER - pumps additional fuet from the carburetor to the cylinder for use when starting a cold engine,
STARTER HANDLE - used for starting the engine.
ELECTRIC START KEY _ used for starting the engine DRIVE CONTROL LEVER - used to engage power-pro-
pelled forward motion o[ Iawn mower.
ENGINE SPEED CONTROL - located on the side of the
engine which allows you to select either fast (_) or slow (,,_) engine speed
MULOHER PLUG- must be removed to convert to bagging
or dlscharglng operation
OPERATION
The operation of any lawn mower can result in foreign objects thrown Intothe eyes, which can
resuft in _evere eye damage Always wear safety glasses or eye shields white operating your Iawn mower or performing any adjustments or repalrs We recommend a wlde vision safety
mask over the speclactes or standard safety glasses
HOW TO USE YOUR LAWN MOWER
CAUTION: Do not run your lawn mower without mutcherplate in place end door
_ closed or without en approved clipptng
ENGINE SPEED (See Fig. 5)
The engine speed Is controlled by a lever located on the
s_deof the engine. Fast (,'_) posilion is for starttng engine, normal culling and better grass bagging Slow (,,,_.)
position is for iight cutting, ldmming and fuel econofny
ENGINE ZONE CONTROL
* _'oui lawn mower Is equipped with an operator pres-
TO ADJUST CUTTING HEIGHT (See Fig. 6)
Raise wheels for low cut and towerwheels for high cr,!l.
Wheefs are sel tn Iow cut for shipping Adjust cutting
To change cutting height, squeeze adjusfer (ever to-
NOTE: Ad uster is properly positioned when plate tab inserts into hole in tever. Also, 9-position adjusters (if so equipped) aIIow lever to be positioned between the plate
tabs
TO EMPTY GRASS CATCHER (See Fig. 7)
* To remove grass catcher, release operator presence
. Lift up rear door and remove the gross catcher by the
Do not drag the bag when emptying; i!lwill cause
deflector or grasscatcher in place.
Never attempt to operate the lawn mower with the rear door removed or
propped open°
, ,, ,,,,1 u,, H,=,H,
CAUTION: Federal regulations require
an engine control to be installed on this lawn mower In order to minimize the
risk of blade contact injury, Do not under any circumstances attempt to defeat the function of the operator con- trol, The blade turns when the engine is
................
ence cor}trol bar which requires the operator to be positioned behind the lawn mower handle to start and
operate the lawn mower
height to suit your requirements Medium position is best for most lawns
ward wheel Move wheel up or down to suit your requirements. Be sure all wheels are in the same setting.
contro! bar t.ostQp engine,
handle,
unnecessary wear.
LOWER WHEELS FOR HIGH CUT
RAISE WHEELS FOR LOW CUT
PLATE TAB
_LEVER
FIG. 6
FIG. 7
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